2009 Ford Kuga engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreAll other modifications

Figure 1. Air intake system, Intake manifold, All other modifications.


With exhaust gas norm EURO 4	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten in several steps. See figure 1.
Figure 2. Air intake system, Intake manifold, All other modifications.
With exhaust gas norm EURO 5	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten in several steps. See figure 2.

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt tensioner


2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


Air-conditioning compressor	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor bracket


2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m


Air-conditioning compressor pressure line	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAlternator


2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All other modifications	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreGenerator bracket


2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m


Hydraulic lines at the servo-steering pump	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreTensioning device for air-conditioning compressor auxiliary drive belt


2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Vacuum pump	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCarburetion


Fuel-distributing pipe	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
High-pressure pump	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreInjection hoses


First stage	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
Replace injection line.

expand_moreWith exhaust gas norm EURO 4


Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreWith exhaust gas norm EURO 5


Second stage	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_moreInjection nozzle (injector)

expand_moreWith exhaust gas norm EURO 4


Stud screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreWith exhaust gas norm EURO 4, nuts


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Second stage	45°45°45°

expand_moreWith exhaust gas norm EURO 5


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Second stage	55°55°55°

expand_moreCharging

expand_moreTurbo charger


2.0 TDCi 4x4 with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2008.3–2012.11)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 TDCi 4x4 with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2008.3–2012.11)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2008.3–2012.11)


On exhaust manifold	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreTurbocharger bracket


At the turbocharger	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
On the engine block	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreTurbocharger oil feed line


At the turbocharger	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
Use new parts.
On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m


Turbocharger oil return line	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCooling system

expand_moreCoolant pump


2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
All other modifications	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreRadiator mounting


Bottom	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
helically from the inside out
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m

expand_moreAll other modifications

Figure 3. Cylinder head, Camshaft bearing, All other modifications.


With exhaust gas norm EURO 4	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten in several steps. See figure 3.

With exhaust gas norm EURO 5	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
See figure 3.

expand_moreCylinder head screws

expand_more2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)

Figure 4. Cylinder head, Cylinder head screws, 2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–).


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screws See figure 4.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	130°130°130°

expand_more2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screws See figure 4.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	130°130°130°

expand_moreAll other modifications


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	220°220°220°

expand_moreValve cover


2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll other modifications

Figure 5. Cylinder head, Valve cover, All other modifications.


With exhaust gas norm EURO 4	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
See figure 5.
Figure 6. Cylinder head, Valve cover, All other modifications.
With exhaust gas norm EURO 5	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 6.

expand_moreEngine block

expand_moreConnecting rod bearing

expand_more2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	90°90°90°

expand_more2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	90°90°90°

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	70°70°70°

expand_moreCrankshaft central screws


2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)	132.76 lbf⋅ft132.76 lbf⋅ft180 N⋅m
Use new screws.
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	132.76 lbf⋅ft132.76 lbf⋅ft180 N⋅m
Use new screws.
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	132.76 lbf⋅ft132.76 lbf⋅ft180 N⋅m
Use new screws.

expand_moreAll other modifications


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Use new screw.
Second stage	60°60°60°

expand_moreDrive plate


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use new screws and tighten them crosswise.
Second stage	50°50°50°

expand_moreFlywheel

expand_more2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Replace screws.
Second stage	65°65°65°

expand_more2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Replace screws.
Second stage	65°65°65°


All other modifications	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
Tighten the screws crosswise.

expand_moreMain bearing

expand_more2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)

expand_moreM10


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
cross-wise from inside to outside
Fifth stage	90°90°90°

expand_moreM8


Third stage	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Replace screws.

expand_moreM7


Fourth stage	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Replace screws.

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	63°63°63°

expand_moreVibration damper


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	60°60°60°

expand_moreEngine control

expand_moreCamshaft drive belt deflection pulley


2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	41.3 lbf⋅ft41.3 lbf⋅ft56 N⋅m


Camshaft timing chain tensioner	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreCamshaft timing gear


2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	60°60°60°

expand_moreInlet camshaft wheel

expand_more2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)


Central screws	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Locking screws	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreOutlet camshaft wheel

expand_more2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)


Central screws	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Locking screws	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m


Toothed belt guard	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreToothed belt guard at the bottom


2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreToothed belt guard at the top


2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreToothed belt tensioning roller


2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreEngine lubrication


Oil cooler	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Oil cooler lines	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m

expand_moreOil drain plug


2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m

expand_moreAll other modifications


Engine oil	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m

expand_moreOil filter housing

expand_more2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
On the engine block	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_more2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
On the engine block	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOil pump


2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All other modifications	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreOil sump


2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Use sealant.
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Use sealant.
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Use sealant.

expand_moreAll other modifications


At the gearbox	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
Otherwise	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m

expand_moreCrankshaft sensor


2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


Exhaust gas temperature sensor	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Glow plugs	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Knock sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Lambda sensor	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket

expand_more2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)

expand_moreAt the cylinder head


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Second stage	75°75°75°

expand_moreAll other modifications


On the engine block	41.3 lbf⋅ft41.3 lbf⋅ft56 N⋅m

expand_moreEngine mounting

expand_more2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)


On the engine block	84.82 lbf⋅ft84.82 lbf⋅ft115 N⋅m

expand_more2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)


On the engine block	84.82 lbf⋅ft84.82 lbf⋅ft115 N⋅m


On chassis	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m

expand_moreAll other modifications


On engine bracket	98.1 lbf⋅ft98.1 lbf⋅ft133 N⋅m

expand_moreSubframe

expand_moreOn chassis


Front	92.2 lbf⋅ft92.2 lbf⋅ft125 N⋅m

expand_moreRear


First stage	103.26 lbf⋅ft103.26 lbf⋅ft140 N⋅m
Second stage	180°180°180°

expand_moreSubframe stiffening plate


On chassis	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m

expand_moreTorque arm

expand_more2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)


At the subframe	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreOnto torque support bracket


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Second stage	loosen by 360°
Third stage	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m

expand_more2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)


At the subframe	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreOnto torque support bracket


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Second stage	loosen by 360°
Third stage	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m

expand_moreAll other modifications


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Second stage	loosen by 360°
Third stage	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m

expand_moreTorque support bracket


At the gearbox	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreExhaust system

expand_moreCatalytic converter

expand_more2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2008.3–2012.11)


At the bracket	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Clamps at the turbocharger	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Replace clamps.
On particle filter	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m


2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreAll other modifications


Clamps at the turbocharger	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Replace clamps.
Nuts on particle filter	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m


Catalytic converter bracket	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Diesel particulate filter	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreExhaust manifold


2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All other modifications	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace nuts.

expand_moreExhaust pipe

expand_more2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)


At the turbocharger	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
On catalytic converter	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_more2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)


At the turbocharger	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
On catalytic converter	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m


All other modifications	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreFuel supply

expand_moreFuel lines


First stage	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
Replace fuel line.

expand_moreWith exhaust gas norm EURO 4


Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreWith exhaust gas norm EURO 5


Second stage	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_moreIgnition system


Spark plugs	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreStart system

expand_moreStarter

expand_more2.5 4x4 with gasoline straight-5 2.5 L 197 HP engine (2009.3–)


With 6-speed gearbox	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
With automatic 5-gear gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m


2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
2.5 with gasoline straight-5 2.5 L 197 HP engine (2009.3–2012.11)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2009 Ford Kuga user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Ford warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Ford Kuga service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2009 Ford Kuga you're not only saving money, but also also improving your technical skills and learning something new.

2009 Ford Kuga First generation (MK1) Engine Fastener Tightening Specifications

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Conquer your fears and never give up!

Ford Kuga First generation (MK1) model years

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