2008 Ford Ka Hatchback engine fastener tightening specifications

in your garage to make future searches easy.

Condition	Value

expand_moreAir intake system


Intake manifold	16.96–24.34 lbf⋅ft16.96–24.34 lbf⋅ft23–33 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt tensioner


All Ford diesel straight-4 1.2 L FD4 engines	5.9–8.85 lbf⋅ft5.9–8.85 lbf⋅ft8–12 N⋅m
All Ford gasoline straight-4 1.2 L FP4 engines	16.96–24.34 lbf⋅ft16.96–24.34 lbf⋅ft23–33 N⋅m

expand_moreAir-conditioning compressor


1.3 TDCi with diesel straight-4 1.2 L 74 HP engine (2008.10–)	14.75–21.39 lbf⋅ft14.75–21.39 lbf⋅ft20–29 N⋅m

expand_moreAir-conditioning compressor bracket


1.3 TDCi with diesel straight-4 1.2 L 74 HP engine (2008.10–)	14.75–21.39 lbf⋅ft14.75–21.39 lbf⋅ft20–29 N⋅m

expand_moreAlternator


All Ford diesel straight-4 1.2 L FD4 engines	14.75–21.39 lbf⋅ft14.75–21.39 lbf⋅ft20–29 N⋅m
All Ford gasoline straight-4 1.2 L FP4 engines	33.93–48.68 lbf⋅ft33.93–48.68 lbf⋅ft46–66 N⋅m

expand_moreGenerator bracket


1.3 TDCi with diesel straight-4 1.2 L 74 HP engine (2008.10–)	14.75–21.39 lbf⋅ft14.75–21.39 lbf⋅ft20–29 N⋅m


Servo pump pulley	14.75–21.39 lbf⋅ft14.75–21.39 lbf⋅ft20–29 N⋅m

expand_moreCarburetion

expand_moreFuel-distributing pipe


1.3 TDCi with diesel straight-4 1.2 L 74 HP engine (2008.10–)	16.96–24.34 lbf⋅ft16.96–24.34 lbf⋅ft23–33 N⋅m

expand_moreHigh-pressure pump


1.3 TDCi with diesel straight-4 1.2 L 74 HP engine (2008.10–)	10.33–14.75 lbf⋅ft10.33–14.75 lbf⋅ft14–20 N⋅m

expand_moreInjection hoses


1.3 TDCi with diesel straight-4 1.2 L 74 HP engine (2008.10–)	16.96–22.86 lbf⋅ft16.96–22.86 lbf⋅ft23–31 N⋅m

expand_moreInjection nozzle (injector)


1.3 TDCi with diesel straight-4 1.2 L 74 HP engine (2008.10–)	13.28–19.91 lbf⋅ft13.28–19.91 lbf⋅ft18–27 N⋅m

expand_moreCharging

expand_moreTurbo charger

expand_more1.3 TDCi with diesel straight-4 1.2 L 74 HP engine (2008.10–)


At the exhaust manifold	16.96–24.34 lbf⋅ft16.96–24.34 lbf⋅ft23–33 N⋅m

expand_moreCooling system


Coolant pump	5.9–8.85 lbf⋅ft5.9–8.85 lbf⋅ft8–12 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


1.2 with gasoline straight-4 1.2 L 68 HP engine (2008.10–)	13.28–19.91 lbf⋅ft13.28–19.91 lbf⋅ft18–27 N⋅m

expand_moreCylinder head screws


Third stage	90°90°90°

expand_moreAll Ford diesel straight-4 1.2 L FD4 engines

Figure 1. Cylinder head, Cylinder head screws, Ford diesel straight-4 1.2 L FD4.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
See figure 1.
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Fourth stage	90°90°90°

expand_moreAll Ford gasoline straight-4 1.2 L FP4 engines

Figure 2. Cylinder head, Cylinder head screws, Ford gasoline straight-4 1.2 L FP4.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws. See figure 2.
Second stage	90°90°90°

expand_moreValve cover


1.2 with gasoline straight-4 1.2 L 68 HP engine (2008.10–)	5.9–8.85 lbf⋅ft5.9–8.85 lbf⋅ft8–12 N⋅m

expand_moreEngine block

expand_moreCrankshaft central screws

expand_more1.2 with gasoline straight-4 1.2 L 68 HP engine (2008.10–)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°


Crankshaft pulley	16.96–24.34 lbf⋅ft16.96–24.34 lbf⋅ft23–33 N⋅m

expand_moreFlywheel


All Ford diesel straight-4 1.2 L FD4 engines	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Replace screws.

expand_moreAll Ford gasoline straight-4 1.2 L FP4 engines


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Second stage	40°40°40°

expand_moreEngine control

expand_moreCamshaft timing gear


All Ford diesel straight-4 1.2 L FD4 engines	101.05–146.77 lbf⋅ft101.05–146.77 lbf⋅ft137–199 N⋅m
All Ford gasoline straight-4 1.2 L FP4 engines	47.2–68.59 lbf⋅ft47.2–68.59 lbf⋅ft64–93 N⋅m

expand_moreTiming case cover

expand_more1.3 TDCi with diesel straight-4 1.2 L 74 HP engine (2008.10–)


M6	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m

expand_moreToothed belt tensioning roller


1.2 with gasoline straight-4 1.2 L 68 HP engine (2008.10–)	16.96–24.34 lbf⋅ft16.96–24.34 lbf⋅ft23–33 N⋅m

expand_moreEngine lubrication


Oil drain plug	13.28–16.23 lbf⋅ft13.28–16.23 lbf⋅ft18–22 N⋅m

expand_moreOil sump


1.3 TDCi with diesel straight-4 1.2 L 74 HP engine (2008.10–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreEngine management

expand_moreGlow plugs


1.3 TDCi with diesel straight-4 1.2 L 74 HP engine (2008.10–)	5.9–8.85 lbf⋅ft5.9–8.85 lbf⋅ft8–12 N⋅m

expand_moreKnock sensor


1.2 with gasoline straight-4 1.2 L 68 HP engine (2008.10–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Lambda sensor	28.03–42.78 lbf⋅ft28.03–42.78 lbf⋅ft38–58 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket


All Ford diesel straight-4 1.2 L FD4 engines	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreAll Ford gasoline straight-4 1.2 L FP4 engines


On the engine block	50.15 lbf⋅ft50.15 lbf⋅ft68 N⋅m

expand_moreEngine mounting

expand_moreAll Ford diesel straight-4 1.2 L FD4 engines


On chassis	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
On engine bracket	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAll Ford gasoline straight-4 1.2 L FP4 engines


On chassis	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m
On engine bracket	42.04 lbf⋅ft42.04 lbf⋅ft57 N⋅m

expand_moreSubframe

expand_moreAt the subframe


M10 × 1,25 screws	46.47–56.79 lbf⋅ft46.47–56.79 lbf⋅ft63–77 N⋅m

expand_moreOn chassis


M12 × 1,25 screws lateral-fitting	63.43–77.44 lbf⋅ft63.43–77.44 lbf⋅ft86–105 N⋅m

expand_moreOn chassis (M12 × 1,25)


Front	79.66–97.36 lbf⋅ft79.66–97.36 lbf⋅ft108–132 N⋅m

expand_moreOn chassis on the rear side


M14 × 1,5 screws	109.9–134.24 lbf⋅ft109.9–134.24 lbf⋅ft149–182 N⋅m

expand_moreTorque arm


At the bracket	49.42–72.28 lbf⋅ft49.42–72.28 lbf⋅ft67–98 N⋅m
On chassis subframe	49.42–72.28 lbf⋅ft49.42–72.28 lbf⋅ft67–98 N⋅m

expand_moreTorque support bracket

expand_more1.2 with gasoline straight-4 1.2 L 68 HP engine (2008.10–)

expand_moreAt the gearbox


M12 × 1,25 screws	51.63–81.13 lbf⋅ft51.63–81.13 lbf⋅ft70–110 N⋅m

expand_moreExhaust system

expand_moreExhaust manifold

expand_moreAll Ford diesel straight-4 1.2 L FD4 engines


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Second stage	30°30°30°

expand_moreAll Ford gasoline straight-4 1.2 L FP4 engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	60°60°60°

expand_moreIgnition system

expand_moreSpark plugs


1.2 with gasoline straight-4 1.2 L 68 HP engine (2008.10–)	18.44–26.55 lbf⋅ft18.44–26.55 lbf⋅ft25–36 N⋅m

expand_moreStart system


Starter	16.96–24.34 lbf⋅ft16.96–24.34 lbf⋅ft23–33 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2008 Ford Ka Hatchback user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Ford warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Ford Ka Hatchback service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2008 Ford Ka Hatchback you're not only saving money, but also also improving your technical skills and learning something new.

2008 Ford Ka Hatchback Second generation (MK2) Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Ford Ka Hatchback Second generation (MK2) model years

Suggest edit