2005 Ford Focus Sedan engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold

expand_moreAll Ford diesel straight-4 2.0 L G6DA engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


All Ford diesel straight-4 1.6 L G8DA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford diesel straight-4 1.6 L G8DB engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford diesel straight-4 1.6 L G8DC engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford diesel straight-4 1.6 L G8DD engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford diesel straight-4 1.6 L G8DE engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford diesel straight-4 1.6 L G8DF engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford diesel straight-4 1.6 L HHDA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford diesel straight-4 1.6 L HHDB engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford gasoline straight-4 1.6 L HXDA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Ford gasoline straight-4 1.6 L HXDB engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Ford diesel straight-4 1.8 L KKDA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 1.8 L KKDB engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 1.6 L MTDA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreAuxiliary assemblies


Auxiliary drive belt deflection pulley	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_moreAuxiliary drive belt tensioner


2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM, 185 N⋅m at 4500 RPM engine (2005.4–2011.7)	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM, 185 N⋅m at 4500 RPM engine (2005.4–2011.7)	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All other modifications	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreAir-conditioning compressor


All Ford diesel straight-4 2.0 L G6DA engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All Ford diesel straight-4 2.0 L G6DB engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All Ford diesel straight-4 2.0 L G6DD engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Air-conditioning compressor bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Air-conditioning compressor pressure line	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAlternator


All Ford diesel straight-4 2.0 L G6DA engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Ford diesel straight-4 2.0 L G6DB engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Ford diesel straight-4 2.0 L G6DD engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Ford diesel straight-4 1.8 L KKDA engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
All Ford diesel straight-4 1.8 L KKDB engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
All other modifications	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreGenerator bracket


All Ford diesel straight-4 1.6 L G8DC engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Ford diesel straight-4 1.8 L KKDA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 1.8 L KKDB engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 1.6 L MTDA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Servo steering pump	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreVacuum pump


All Ford diesel straight-4 2.0 L G6DA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Ford diesel straight-4 2.0 L G6DB engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Ford diesel straight-4 2.0 L G6DD engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCarburetion

expand_moreFuel-distributing pipe

expand_moreAll Ford diesel straight-4 2.0 L G6DA engines


At the cylinder head	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreHigh-pressure side


Fuel lines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


All Ford diesel straight-4 1.6 L G8DA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 1.6 L G8DB engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 1.6 L G8DC engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 1.6 L G8DD engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 1.6 L G8DE engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 1.6 L G8DF engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 1.6 L HHDA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 1.6 L HHDB engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 1.8 L KKDA engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All Ford diesel straight-4 1.8 L KKDB engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All Ford diesel straight-4 1.6 L MTDA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


High-pressure pump pulley	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreInjection hoses

expand_moreAll Ford diesel straight-4 1.8 L KKDA engines


On rail	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m
Otherwise	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


First stage	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreInjection nozzle (injector)


All Ford gasoline straight-4 1.4 L ASDA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Ford gasoline straight-4 1.4 L ASDB engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreAll Ford diesel straight-4 2.0 L G6DA engines

expand_moreNuts


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Second stage	45°45°45°


Stud screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Ford diesel straight-4 1.8 L KKDA engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll other modifications

expand_moreNuts


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Second stage	75°75°75°


Stud screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreInjection pump


All Ford diesel straight-4 1.8 L KKDA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Ford diesel straight-4 1.8 L KKDB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications


High-pressure pump	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreHigh-pressure side


Fuel lines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreInjection pump pulley


Central nuts	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Wheel	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m

expand_moreCharging

expand_moreTurbo charger

expand_moreAll Ford diesel straight-4 2.0 L G6DA engines


At the bracket	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
On exhaust manifold	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreTurbocharger bracket

expand_moreAll Ford diesel straight-4 2.0 L G6DA engines


At the turbocharger	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreAll other modifications


At the turbocharger	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreTurbocharger oil feed line

expand_moreAll Ford diesel straight-4 2.0 L G6DA engines


At the turbocharger	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
Replace sealing rings.
On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace filter.


All other modifications	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace sealing rings.


Turbocharger oil return line	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace sealing rings.

expand_moreCooling system

expand_moreCoolant pump


All Ford diesel straight-4 2.0 L G6DA engines	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
All Ford diesel straight-4 2.0 L G6DB engines	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
All Ford diesel straight-4 2.0 L G6DD engines	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreAll Ford diesel straight-4 1.6 L G8DA engines


First stage	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Ford diesel straight-4 1.8 L KKDA engines


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCoolant pump pulley


All Ford gasoline straight-4 1.4 L ASDA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Ford gasoline straight-4 1.4 L ASDB engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Ford diesel straight-4 1.8 L KKDA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 1.8 L KKDB engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m


Radiator mounting	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

expand_moreAll Ford gasoline straight-4 2.0 L AODA engines


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Second stage	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreAll Ford gasoline straight-4 1.4 L ASDA engines


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Tighten the screws evenly from inside to outside in several steps.
Second stage	45°45°45°

expand_moreAll Ford diesel straight-4 2.0 L G6DA engines

Figure 1. Cylinder head, Camshaft bearing, Ford diesel straight-4 2.0 L G6DA.


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Tighten bearing caps in the sequence of their numbering. See figure 1.
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Ford gasoline straight-4 1.6 L HWDA engines


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Second stage	45°45°45°

expand_moreAll Ford gasoline straight-4 1.6 L HXDA engines

expand_moreScrews 1 – 16

Figure 2. Cylinder head, Camshaft bearing, Ford gasoline straight-4 1.6 L HXDA, Screws 1 – 16.


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Tighten screws evenly. See figure 2.
Third stage	45°45°45°

expand_moreScrews 17 – 20


Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreScrews 17 + 19


Fourth stage	70°70°70°

expand_moreScrews 18 + 20


Fifth stage	53°53°53°


All Ford diesel straight-4 1.8 L KKDA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Ford diesel straight-4 1.8 L KKDB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications

expand_moreOn bearing casing


Bearing cap	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCylinder head screws

expand_moreAll Ford gasoline straight-4 2.0 L AODA engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace screws.
Second stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Third stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Fourth stage	90°90°90°
Fifth stage	90°90°90°

expand_moreAll Ford diesel straight-4 2.0 L G6DA engines


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	220°220°220°

expand_moreAll Ford diesel straight-4 1.6 L G8DA engines

Figure 3. Cylinder head, Cylinder head screws, Ford diesel straight-4 1.6 L G8DA.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws. See figure 3.
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Third stage	260°260°260°

expand_moreAll Ford diesel straight-4 1.8 L KKDA engines

expand_moreM12

Figure 4. Cylinder head, Cylinder head screws, Ford diesel straight-4 1.8 L KKDA, M12.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws. See figure 4.
Second stage	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
Third stage	90°90°90°

expand_moreM12 × 137 screws


Fourth stage	70°70°70°

expand_moreM12 × 177 screws


Fourth stage	90°90°90°

expand_moreAll other modifications

Figure 5. Cylinder head, Cylinder head screws, All other modifications.


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
See figure 5.
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Third stage	90°90°90°

expand_moreValve cover

expand_moreAll Ford gasoline straight-4 1.4 L ASDA engines


First stage	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Second stage	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


All Ford diesel straight-4 1.8 L KKDA engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Ford diesel straight-4 1.8 L KKDB engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten the screws evenly from inside to outside in several steps.

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreAll Ford diesel straight-4 2.0 L G6DA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	70°70°70°

expand_moreAll Ford diesel straight-4 1.8 L KKDA engines


First stage	Tighten by hand
Second stage	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Third stage	60°60°60°
Fourth stage	20°20°20°

expand_moreAll other modifications


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	180° detach

expand_moreThird stage


First step	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second step	130°130°130°

expand_moreCrankshaft central screws

expand_more1.4 with gasoline straight-4 1.4 L 79 HP at 5700 RPM, 124 N⋅m at 3500 RPM engine (2005.4–2012.9)

expand_moreM12


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreM14


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Replace screws.
Second stage	90°90°90°
Third stage	Wait 10 seconds.
Fourth stage	15°15°15°

expand_more1.6 Ti with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4150 RPM engine (2005.4–2012.9)

expand_moreM12 × 29 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use new screw.
Second stage	90°90°90°

expand_moreM12 × 44,5 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use new screw.
Second stage	90°90°90°

expand_moreM14 × 80 screws

expand_moreFirst stage


First step	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Use new screw.
Second step	90°90°90°


Second stage	Wait 10 seconds.
Third stage	15°15°15°

expand_more1.8 Flexifuel (2005.12–2008.1)


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Replace screws.
Second stage	90°90°90°

expand_more1.8 TDCi with diesel straight-4 1.8 L 114 HP at 3700 RPM, 280 N⋅m at 1900 RPM engine (2005.4–2012.9)


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Use new screw.
Second stage	180°180°180°

expand_more2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2005.4–2012.9)


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Replace screws.
Second stage	62°62°62°

expand_more2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM, 185 N⋅m at 4500 RPM engine (2005.4–2011.7)


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	180°180°180°

expand_moreDrive plate


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Third stage	82.61 lbf⋅ft82.61 lbf⋅ft112 N⋅m


Engine block closure screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreFlywheel

expand_more1.4 with gasoline straight-4 1.4 L 79 HP at 5700 RPM, 124 N⋅m at 3500 RPM engine (2005.4–2012.9)


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	80°80°80°

expand_more1.6 Ti with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4150 RPM engine (2005.4–2012.9)


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Use new screws.
Second stage	80°80°80°

expand_more1.8 Flexifuel (2005.12–2008.1)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Third stage	82.61 lbf⋅ft82.61 lbf⋅ft112 N⋅m

expand_more1.8 TDCi with diesel straight-4 1.8 L 114 HP at 3700 RPM, 280 N⋅m at 1900 RPM engine (2005.4–2012.9)


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage	45°45°45°


2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2005.4–2012.9)	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2005.4–2012.9)	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2005.4–2012.9)	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_more2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM, 185 N⋅m at 4500 RPM engine (2005.4–2011.7)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Third stage	82.61 lbf⋅ft82.61 lbf⋅ft112 N⋅m

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	90°90°90°

expand_moreMain bearing

expand_moreAll Ford diesel straight-4 2.0 L G6DA engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	63°63°63°

expand_moreAll Ford diesel straight-4 1.8 L KKDA engines


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Second stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Third stage	60°60°60°

expand_moreAll other modifications

expand_moreScrews 1 – 10

Figure 6. Engine block, Main bearing, All other modifications, Screws 1 – 10.


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 6.
Fourth stage	180° detach
Fifth stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Sixth stage	140°140°140°

expand_moreScrews 11 – 24


Second stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Seventh stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreScrews 25 and 26


Third stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Eighth stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreEngine control

expand_moreCamshaft drive belt deflection pulley


All Ford diesel straight-4 2.0 L G6DA engines	41.3 lbf⋅ft41.3 lbf⋅ft56 N⋅m
All Ford diesel straight-4 2.0 L G6DB engines	41.3 lbf⋅ft41.3 lbf⋅ft56 N⋅m
All Ford diesel straight-4 2.0 L G6DD engines	41.3 lbf⋅ft41.3 lbf⋅ft56 N⋅m
All other modifications	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m


Camshaft timing chain guide rail	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCamshaft timing chain tensioner


All other modifications	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreCamshaft timing gear


All Ford gasoline straight-4 2.0 L AODA engines	53.1 lbf⋅ft53.1 lbf⋅ft72 N⋅m
All Ford gasoline straight-4 2.0 L AODB engines	53.1 lbf⋅ft53.1 lbf⋅ft72 N⋅m

expand_moreAll Ford diesel straight-4 2.0 L G6DA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	60°60°60°


All Ford diesel straight-4 1.8 L KKDA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Ford diesel straight-4 1.8 L KKDB engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m

expand_moreChain tensioner


All Ford diesel straight-4 1.8 L KKDA engines	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
All Ford diesel straight-4 1.8 L KKDB engines	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreDrive belt tensioner device


With tensioning roller eccentric	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Otherwise	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreInlet camshaft wheel

expand_moreAll Ford gasoline straight-4 1.6 L HXDA engines

expand_moreCentral screws


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	75°75°75°


Locking screws	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m


All other modifications	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Use new screw.


Oil pump drive chain tensioner	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOutlet camshaft wheel

expand_moreAll Ford gasoline straight-4 1.6 L HXDA engines

expand_moreCentral screws


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	75°75°75°


Locking screws	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m


All other modifications	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Use new screw.

expand_moreTiming case cover

expand_moreAll Ford diesel straight-4 1.8 L KKDA engines


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


Toothed belt guard	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreToothed belt guard at the bottom


All Ford diesel straight-4 1.6 L G8DC engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Ford diesel straight-4 1.6 L MTDA engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreToothed belt guard at the top


All Ford diesel straight-4 1.6 L G8DC engines	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
All Ford diesel straight-4 1.6 L MTDA engines	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreToothed belt tensioning roller

expand_moreAll Ford gasoline straight-4 1.4 L ASDA engines


Central screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Otherwise	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


All Ford diesel straight-4 2.0 L G6DA engines	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
All Ford diesel straight-4 2.0 L G6DB engines	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
All Ford diesel straight-4 2.0 L G6DD engines	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
All Ford diesel straight-4 1.8 L KKDA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Ford diesel straight-4 1.8 L KKDB engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreToothed belt tightener

expand_moreAll Ford gasoline straight-4 1.4 L ASDA engines


Tensioning roller	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Otherwise	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


All Ford gasoline straight-4 1.6 L HXDA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Ford gasoline straight-4 1.6 L HXDB engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreEngine lubrication


Oil cooler	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOil drain plug


All Ford gasoline straight-4 2.0 L AODA engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All Ford gasoline straight-4 2.0 L AODB engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All Ford gasoline straight-4 1.4 L ASDA engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
All Ford gasoline straight-4 1.4 L ASDB engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
All Ford gasoline straight-4 1.6 L HWDA engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All Ford gasoline straight-4 1.6 L HWDB engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All Ford gasoline straight-4 1.6 L HXDA engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
All Ford gasoline straight-4 1.6 L HXDB engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
All Ford diesel straight-4 1.8 L KKDA engines	26.55 lbf⋅ft26.55 lbf⋅ft36 N⋅m
All Ford diesel straight-4 1.8 L KKDB engines	26.55 lbf⋅ft26.55 lbf⋅ft36 N⋅m
All Ford gasoline straight-4 1.6 L SHDA engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All Ford gasoline straight-4 1.6 L SHDB engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All Ford gasoline straight-4 1.6 L SHDC engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All other modifications	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m

expand_moreOil filter housing

expand_moreAll other modifications


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOil lines

expand_moreOil feed lines


At the turbocharger	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_moreReturn line


Turbo charger	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOil pump


All Ford diesel straight-4 1.6 L G8DC engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford diesel straight-4 1.6 L MTDA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m


Oil pump chain wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil sump


All Ford gasoline straight-4 2.0 L AODA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Ford gasoline straight-4 2.0 L AODB engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Ford diesel straight-4 2.0 L G6DA engines


At the gearbox	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
On the engine block	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreAll Ford diesel straight-4 1.6 L G8DA engines


Threaded screws	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Otherwise	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


All Ford diesel straight-4 1.6 L G8DC engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford diesel straight-4 1.6 L HHDA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford diesel straight-4 1.6 L HHDB engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Figure 7. Engine lubrication, Oil sump.
All Ford diesel straight-4 1.8 L KKDA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 7.

All Ford diesel straight-4 1.8 L KKDB engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 7.
All Ford diesel straight-4 1.6 L MTDA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll other modifications


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


All Ford gasoline straight-4 1.4 L ASDA engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All Ford gasoline straight-4 1.4 L ASDB engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All Ford diesel straight-4 1.6 L G8DC engines	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
All Ford diesel straight-4 1.8 L KKDA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford diesel straight-4 1.8 L KKDB engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford diesel straight-4 1.6 L MTDA engines	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
All other modifications	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m

expand_moreCrankshaft sensor


All Ford gasoline straight-4 1.4 L ASDA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Ford gasoline straight-4 1.4 L ASDB engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


Exhaust gas temperature sensor	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreGlow plugs


All Ford diesel straight-4 2.0 L G6DA engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Ford diesel straight-4 2.0 L G6DB engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Ford diesel straight-4 2.0 L G6DD engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Ford diesel straight-4 1.8 L KKDA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Ford diesel straight-4 1.8 L KKDB engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


Knock sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Lambda sensor	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket


All Ford diesel straight-4 1.8 L KKDA engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All Ford diesel straight-4 1.8 L KKDB engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All other modifications	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreEngine mounting

expand_moreAll Ford diesel straight-4 1.6 L G8DA engines

expand_moreNuts


Front	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Replace nuts.

expand_moreRear


Central screws	109.16 lbf⋅ft109.16 lbf⋅ft148 N⋅m

expand_moreScrews


Front	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m

expand_moreAll other modifications


On chassis	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
On engine bracket	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Replace nuts.

expand_moreSubframe

expand_moreOn chassis


Front	84.82 lbf⋅ft84.82 lbf⋅ft115 N⋅m

expand_moreOn chassis at the front


Second stage	92.2 lbf⋅ft92.2 lbf⋅ft125 N⋅m

expand_moreOn chassis on the rear side


First stage	103.26 lbf⋅ft103.26 lbf⋅ft140 N⋅m


Reinforcing plate	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m

expand_moreSubframe stiffening plate

expand_moreOn chassis


Rear	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m

expand_moreTorque arm


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Second stage	loosen by 360°
Third stage	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m


Torque support bracket	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreExhaust system

expand_moreCatalytic converter

expand_moreAll Ford diesel straight-4 2.0 L G6DA engines


At the bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Clamps at the turbocharger	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace clamps.
On particle filter	37.62 lbf⋅ft37.62 lbf⋅ft51 N⋅m
Replace seals and nuts.

expand_moreAll Ford diesel straight-4 1.6 L HHDA engines


Clamps at the turbocharger	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace clamps.

expand_moreAll other modifications


Clamps at the turbocharger	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Catalytic converter bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Diesel particulate filter	37.62 lbf⋅ft37.62 lbf⋅ft51 N⋅m
Replace seals and nuts.

expand_moreExhaust manifold


All Ford gasoline straight-4 2.0 L AODA engines	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
All Ford gasoline straight-4 2.0 L AODB engines	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
All Ford diesel straight-4 2.0 L G6DA engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All Ford diesel straight-4 2.0 L G6DB engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All Ford diesel straight-4 2.0 L G6DD engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAll Ford diesel straight-4 1.6 L G8DA engines


Nuts	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Threaded screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Ford diesel straight-4 1.6 L G8DC engines


Heat shields	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Otherwise	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m


All Ford diesel straight-4 1.6 L HHDA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Ford diesel straight-4 1.6 L HHDB engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Ford gasoline straight-4 1.6 L HXDA engines	37.62 lbf⋅ft37.62 lbf⋅ft51 N⋅m
All Ford gasoline straight-4 1.6 L HXDB engines	37.62 lbf⋅ft37.62 lbf⋅ft51 N⋅m
All Ford diesel straight-4 1.8 L KKDA engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All Ford diesel straight-4 1.8 L KKDB engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All other modifications	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreExhaust pipe


All Ford diesel straight-4 1.6 L G8DC engines	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m
All Ford diesel straight-4 1.6 L MTDA engines	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_moreFuel supply

expand_moreFuel lines


Fuel lines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOn rail


Fuel lines	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


All Ford gasoline straight-4 2.0 L AODA engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All Ford gasoline straight-4 2.0 L AODB engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreStart system

expand_moreStarter


1.6 TDCi with diesel straight-4 1.6 L 99 HP engine (2005.4–2012.9)	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
1.6 TDCi with diesel straight-4 1.6 L 99 HP engine (2005.4–2012.9)	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
1.6 Ti with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4150 RPM engine (2005.4–2012.9)	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m
1.6 Ti with gasoline straight-4 1.6 L 114 HP engine (2005.4–2012.9)	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_more1.6 with gasoline straight-4 1.6 L 99 HP at 6000 RPM, 150 N⋅m at 4000 RPM engine (2005.4–2012.9)


4F27E gearbox	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
IB5 gearbox	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_more1.8 Flexifuel (2005.12–2008.1)


CFT23 gearbox	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Otherwise	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m


All other modifications	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2005 Ford Focus Sedan user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Ford warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Ford Focus Sedan service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2005 Ford Focus Sedan you're not only saving money, but also also improving your technical skills and learning something new.

2005 Ford Focus Sedan generations

In 2005 Ford offered 2 generations of the Focus Sedan. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

First generation facelift (MK1)

C170 Platform

2005 Ford Focus Sedan Second generation (MK2) Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2005 Ford Focus Sedan generations

First generation facelift (MK1)

Ford Focus Sedan Second generation (MK2) model years

Suggest edit