2005 Ford Focus Sedan engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


All Ford diesel straight-4 1.8 L BHDA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 1.8 L BHDB engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt deflection pulley


All Ford diesel straight-4 1.8 L BHDA engines	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
All Ford diesel straight-4 1.8 L BHDB engines	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m


Auxiliary drive belt tensioner	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
Air-conditioning compressor	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Air-conditioning compressor bracket	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Air-conditioning compressor pressure line	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAlternator

expand_moreAll Ford diesel straight-4 1.8 L BHDA engines


Alternator	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Tensioning roller	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreAll other modifications


On the engine block	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_moreGenerator bracket


All Ford diesel straight-4 1.8 L BHDA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 1.8 L BHDB engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll other modifications


On the engine block	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_morePower steering pump bracket

expand_moreAll other modifications


On the engine block	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m


Hydraulic lines at the servo-steering pump	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreServo steering pump

expand_moreAll other modifications


On the engine block	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Vacuum pump	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreCarburetion


Injection pump drive wheel	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Replace screws.
Exhaust gas return cooler	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreFuel-distributing pipe


All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


High-pressure line	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
High-pressure pump	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace sealing rings.
High-pressure pump drive wheel	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Replace bolts.
High-pressure pump pulley	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m
Replace screws.
Injection hoses	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreInjection nozzle (injector)


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	90°90°90°


Injection pump	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Injection pump pulley	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m
Replace screws.

expand_moreCharging


Turbocharger oil feed line	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Turbocharger oil return line	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCooling system


Coolant drain plug	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreCoolant pump


All other modifications	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m


Coolant pump pulley	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Coolant thermostat housing	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Radiator mounting	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


All Ford diesel straight-4 1.8 L BHDA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Ford diesel straight-4 1.8 L BHDB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreCylinder head screws

expand_moreAll Ford diesel straight-4 1.8 L BHDA engines

expand_moreScrews 1 – 10

Figure 1. Cylinder head, Cylinder head screws, Ford diesel straight-4 1.8 L BHDA, Screws 1 – 10.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws. See figure 1.
Second stage	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
Third stage	90°90°90°

expand_moreShort screws


Fourth stage	70°70°70°

expand_moreLong screws


Fourth stage	90°90°90°

expand_moreAll other modifications

Figure 2. Cylinder head, Cylinder head screws, All other modifications.


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace screws. See figure 2.
Second stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Third stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreWith a special tool


Fourth stage	75°75°75°

expand_moreValve cover


All Ford diesel straight-4 1.8 L BHDA engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Ford diesel straight-4 1.8 L BHDB engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreAll other modifications


First stage	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreAll Ford diesel straight-4 1.8 L BHDA engines


First stage	Tighten by hand
Second stage	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Mark screws with punch blow.
Third stage	60°60°60°
Reuse screws only 2 times.
Fourth stage	20°20°20°


All other modifications	Component must not be knocked down.


Crankcase ventilation	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCrankshaft central screws

expand_moreAll Ford diesel straight-4 1.8 L BHDA engines


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Replace screws.
Second stage	180°180°180°


All other modifications	84.82 lbf⋅ft84.82 lbf⋅ft115 N⋅m
Replace screws.


Engine block closure screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreFlywheel

expand_moreAll Ford diesel straight-4 1.8 L BHDA engines


First stage	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
Use new screws and tighten them crosswise.
Second stage	45°45°45°
Third stage	45°45°45°


All other modifications	82.61 lbf⋅ft82.61 lbf⋅ft112 N⋅m
Use new screws.

expand_moreMain bearing

expand_moreAll Ford diesel straight-4 1.8 L BHDA engines

Figure 3. Engine block, Main bearing, Ford diesel straight-4 1.8 L BHDA.


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Replace screws and nuts. See figure 3.
Second stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Third stage	60°60°60°


All other modifications	Component must not be knocked down.

expand_moreEngine control


Bottom part of the control unit housing	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Camshaft drive belt deflection pulley	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Camshaft timing gear	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Chain tensioner	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m

expand_moreDrive belt tensioner device


With tensioning roller eccentric	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Otherwise	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreInlet camshaft wheel


All other modifications	50.15 lbf⋅ft50.15 lbf⋅ft68 N⋅m

expand_moreOutlet camshaft wheel


All other modifications	50.15 lbf⋅ft50.15 lbf⋅ft68 N⋅m

expand_moreToothed belt guard at the bottom


All other modifications	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreToothed belt guard at the top


All Ford diesel straight-4 1.8 L BHDA engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All Ford diesel straight-4 1.8 L BHDB engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreToothed belt tensioning roller


All Ford diesel straight-4 1.8 L BHDA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Ford diesel straight-4 1.8 L BHDB engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreToothed belt tightener


All other modifications	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreEngine lubrication


Oil cooler	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil drain plug


All Ford diesel straight-4 1.8 L BHDA engines	26.55 lbf⋅ft26.55 lbf⋅ft36 N⋅m
Replace sealing rings.
All Ford diesel straight-4 1.8 L BHDB engines	26.55 lbf⋅ft26.55 lbf⋅ft36 N⋅m
Replace sealing rings.

expand_moreAll other modifications


With aluminium sump	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Otherwise	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m


Oil filter	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreOil filter housing


All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


Oil pressure sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOil pump

expand_moreAll other modifications


On the engine block	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreOil sump


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace sealing rings.

expand_moreEngine management

expand_moreCamshaft sensor


All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCrankshaft sensor


All Ford diesel straight-4 1.8 L BHDA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford diesel straight-4 1.8 L BHDB engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


Glow plugs	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Knock sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Lambda sensor	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket


All other modifications	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreEngine mounting

expand_moreAll Ford diesel straight-4 1.8 L BHDA engines


Screws on the chassis	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
On engine bracket nuts	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Stud screws	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreAll other modifications


Nuts	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Screws	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreSubframe


At the rear side in the center	84.82 lbf⋅ft84.82 lbf⋅ft115 N⋅m
Outside	147.51 lbf⋅ft147.51 lbf⋅ft200 N⋅m

expand_moreTorque arm


All other modifications	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreExhaust system

expand_moreCatalytic converter

expand_moreAll other modifications


On exhaust manifold	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m


Catalytic converter bracket	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreExhaust manifold

expand_moreAll Ford diesel straight-4 1.8 L BHDA engines


On catalytic converter	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Otherwise	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Replace screws and nuts.


All other modifications	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
Replace screws and nuts.

expand_moreExhaust manifold heat shields


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Exhaust pipe	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m
Replace sealing rings.

expand_moreIgnition system


Spark plugs	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreStart system

expand_moreStarter


All other modifications	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2005 Ford Focus Sedan user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Ford warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Ford Focus Sedan service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2005 Ford Focus Sedan you're not only saving money, but also also improving your technical skills and learning something new.

2005 Ford Focus Sedan generations

In 2005 Ford offered 2 generations of the Focus Sedan. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Second generation (MK2)

C1 Platform

2005 Ford Focus Sedan First generation facelift (MK1) Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2005 Ford Focus Sedan generations

Second generation (MK2)

Ford Focus Sedan First generation facelift (MK1) model years

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