2007 Ford Focus Hatchback Second generation (MK2) Engine Fastener Tightening Specifications

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Condition Value
expand_moreAir intake system
expand_moreIntake manifold
1.6 TDCi with diesel straight-4 1.6 L 107 HP at 4000 RPM, 240 N⋅m at 1750 RPM engine (2004.7–2012.9) 7.38 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 107 HP at 4000 RPM, 240 N⋅m at 1750 RPM engine (2004.7–2012.9) 7.38 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 107 HP engine (2004.7–2012.9) 7.38 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 107 HP engine (2004.7–2012.9) 7.38 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 107 HP engine (2004.7–2012.9) 7.38 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 89 HP at 4000 RPM, 215 N⋅m at 1750 RPM engine (2005.1–2012.9) 7.38 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 89 HP at 4000 RPM, 215 N⋅m at 1750 RPM engine (2005.1–2012.9) 7.38 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 89 HP at 4000 RPM, 215 N⋅m at 1750 RPM engine (2005.1–2012.9) 7.38 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 89 HP at 4000 RPM, 215 N⋅m at 1750 RPM engine (2005.1–2012.9) 7.38 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 89 HP engine (2005.1–2012.9) 7.38 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 99 HP engine (2004.7–2012.9) 7.38 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 99 HP engine (2004.7–2012.9) 7.38 lbf⋅ft
1.6 Ti with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4150 RPM engine (2004.7–2012.9) 11.06 lbf⋅ft
1.6 Ti with gasoline straight-4 1.6 L 114 HP engine (2004.7–2012.9) 11.06 lbf⋅ft
1.6 Ti with gasoline straight-4 1.6 L 114 HP engine (2004.7–2012.9) 11.06 lbf⋅ft
1.8 TDCi with diesel straight-4 1.8 L 114 HP at 3700 RPM, 280 N⋅m at 1900 RPM engine (2005.1–2012.9) 16.96 lbf⋅ft
1.8 TDCi with diesel straight-4 1.8 L 114 HP engine (2005.1–2012.9) 16.96 lbf⋅ft
expand_more2.0 TDCi with diesel straight-4 2.0 L 131 HP engine (2004.7–2008.1)
First stage 3.69 lbf⋅ft
Second stage 6.64 lbf⋅ft
expand_more2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2004.7–2012.9)
First stage 3.69 lbf⋅ft
Second stage 6.64 lbf⋅ft
All other modifications 13.28 lbf⋅ft
expand_moreAuxiliary assemblies
Auxiliary drive belt deflection pulley 34.67 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
1.8 Flexifuel with gasoline straight-4 1.8 L 129 HP engine (2005.12–2008.1) 18.44 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 131 HP engine (2004.7–2008.1) 35.4 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 131 HP engine (2004.7–2008.1) 35.4 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2004.7–2012.9) 35.4 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2004.7–2012.9) 35.4 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2004.7–2012.9) 35.4 lbf⋅ft
All other modifications 13.28 lbf⋅ft
expand_moreAir-conditioning compressor
2.0 TDCi with diesel straight-4 2.0 L 131 HP engine (2004.7–2008.1) 20.65 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 131 HP engine (2004.7–2008.1) 20.65 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2004.7–2012.9) 20.65 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2004.7–2012.9) 20.65 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2004.7–2012.9) 20.65 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Air-conditioning compressor bracket 18.44 lbf⋅ft
Air-conditioning compressor pressure line 14.75 lbf⋅ft
expand_moreAlternator
1.4 with gasoline straight-4 1.4 L 79 HP at 5700 RPM, 124 N⋅m at 3500 RPM engine (2004.7–2012.9) 34.67 lbf⋅ft
1.4 with gasoline straight-4 1.4 L 79 HP at 5700 RPM, 124 N⋅m at 3500 RPM engine (2004.7–2012.9) 34.67 lbf⋅ft
1.6 Ti with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4150 RPM engine (2004.7–2012.9) 34.67 lbf⋅ft
1.6 Ti with gasoline straight-4 1.6 L 114 HP engine (2004.7–2012.9) 34.67 lbf⋅ft
1.6 Ti with gasoline straight-4 1.6 L 114 HP engine (2004.7–2012.9) 34.67 lbf⋅ft
expand_more1.6 with gasoline straight-4 1.6 L 99 HP at 6000 RPM, 150 N⋅m at 4000 RPM engine (2004.7–2012.9)
On the engine block 34.67 lbf⋅ft
1.8 TDCi with diesel straight-4 1.8 L 114 HP at 3700 RPM, 280 N⋅m at 1900 RPM engine (2005.1–2012.9) 19.91 lbf⋅ft
1.8 TDCi with diesel straight-4 1.8 L 114 HP engine (2005.1–2012.9) 19.91 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 131 HP engine (2004.7–2008.1) 33.19 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 131 HP engine (2004.7–2008.1) 33.19 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2004.7–2012.9) 33.19 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2004.7–2012.9) 33.19 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2004.7–2012.9) 33.19 lbf⋅ft
All other modifications 35.4 lbf⋅ft
expand_moreGenerator bracket
All Ford diesel straight-4 1.6 L G8DC engines 18.44 lbf⋅ft
All Ford diesel straight-4 1.8 L KKDA engines 16.96 lbf⋅ft
All Ford diesel straight-4 1.8 L KKDB engines 16.96 lbf⋅ft
All Ford diesel straight-4 1.6 L MTDA engines 18.44 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreHydraulic lines at the servo-steering pump
Servo steering pump 16.96 lbf⋅ft
expand_moreVacuum pump
All Ford diesel straight-4 2.0 L G6DA engines 6.64 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DB engines 6.64 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DD engines 6.64 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DE engines 6.64 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DF engines 6.64 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreCarburetion
expand_moreFuel-distributing pipe
1.4 with gasoline straight-4 1.4 L 79 HP at 5700 RPM, 124 N⋅m at 3500 RPM engine (2004.7–2012.9) 11.06 lbf⋅ft
1.4 with gasoline straight-4 1.4 L 79 HP at 5700 RPM, 124 N⋅m at 3500 RPM engine (2004.7–2012.9) 11.06 lbf⋅ft
1.6 Ti with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4150 RPM engine (2004.7–2012.9) 11.06 lbf⋅ft
1.6 Ti with gasoline straight-4 1.6 L 114 HP engine (2004.7–2012.9) 11.06 lbf⋅ft
1.6 Ti with gasoline straight-4 1.6 L 114 HP engine (2004.7–2012.9) 11.06 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 6000 RPM, 150 N⋅m at 4000 RPM engine (2004.7–2012.9) 11.06 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 6000 RPM, 150 N⋅m at 4000 RPM engine (2004.7–2012.9) 11.06 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP engine (2004.7–2012.9) 11.06 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP engine (2004.7–2012.9) 11.06 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP engine (2004.7–2012.9) 11.06 lbf⋅ft
1.8 Flexifuel with gasoline/alcohol straight-4 1.8 L 123 HP engine (2006.1–2012.9) 18.44 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 123 HP engine (2006.3–2012.9) 18.44 lbf⋅ft
expand_more2.0 TDCi with diesel straight-4 2.0 L 131 HP engine (2004.7–2008.1)
At the cylinder head 16.23 lbf⋅ft
expand_moreHigh-pressure side
Fuel lines 16.96 lbf⋅ft
expand_more2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2004.7–2012.9)
At the cylinder head 16.23 lbf⋅ft
expand_moreHigh-pressure side
Fuel lines 16.96 lbf⋅ft
All other modifications 16.96 lbf⋅ft
High-pressure pump pulley 36.88 lbf⋅ft
expand_moreInjection hoses
expand_moreAll Ford diesel straight-4 1.8 L KKDA engines
On rail 28.03 lbf⋅ft
Otherwise 18.44 lbf⋅ft
expand_moreAll other modifications
First stage 14.01 lbf⋅ft
Second stage 22.13 lbf⋅ft
expand_moreInjection nozzle (injector)
All Ford gasoline straight-4 1.4 L ASDA engines 11.06 lbf⋅ft
All Ford gasoline straight-4 1.4 L ASDB engines 11.06 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L G6DA engines
expand_moreNuts
First stage 2.95 lbf⋅ft
Second stage 45°
Stud screws 7.38 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L G6DE engines
expand_moreNuts
First stage 2.95 lbf⋅ft
Second stage 45°
Stud screws 7.38 lbf⋅ft
expand_moreAll Ford diesel straight-4 1.8 L KKDA engines
First stage 3.69 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreAll other modifications
expand_moreNuts
First stage 2.95 lbf⋅ft
Second stage 75°
Stud screws 7.38 lbf⋅ft
expand_moreInjection pump
All Ford diesel straight-4 1.8 L KKDA engines 14.75 lbf⋅ft
All Ford diesel straight-4 1.8 L KKDB engines 14.75 lbf⋅ft
expand_moreAll other modifications
High-pressure pump 14.75 lbf⋅ft
expand_moreHigh-pressure side
Fuel lines 16.96 lbf⋅ft
expand_moreInjection pump pulley
Central nuts 33.19 lbf⋅ft
Wheel 30.98 lbf⋅ft
expand_moreCharging
expand_moreTurbo charger
expand_moreAll Ford diesel straight-4 2.0 L G6DA engines
At the bracket 22.13 lbf⋅ft
On exhaust manifold 18.44 lbf⋅ft
Replace nuts.
expand_moreAll Ford diesel straight-4 2.0 L G6DE engines
At the bracket 22.13 lbf⋅ft
On exhaust manifold 18.44 lbf⋅ft
Replace nuts.
All Ford diesel straight-4 1.6 L G8DC engines 18.44 lbf⋅ft
All Ford diesel straight-4 1.6 L MTDA engines 18.44 lbf⋅ft
expand_moreAll other modifications
On exhaust manifold 18.44 lbf⋅ft
expand_moreTurbocharger bracket
expand_moreAll Ford diesel straight-4 1.6 L G8DA engines
At the turbocharger 18.44 lbf⋅ft
expand_moreAll other modifications
At the turbocharger 22.13 lbf⋅ft
On the engine block 11.06 lbf⋅ft
expand_moreTurbocharger oil feed line
expand_moreAll Ford diesel straight-4 2.0 L G6DA engines
At the turbocharger 20.65 lbf⋅ft
Replace sealing rings.
On the engine block 29.5 lbf⋅ft
Replace filter.
expand_moreAll Ford diesel straight-4 2.0 L G6DE engines
At the turbocharger 20.65 lbf⋅ft
Replace sealing rings.
On the engine block 29.5 lbf⋅ft
Replace filter.
All other modifications 22.13 lbf⋅ft
Replace sealing rings.
Turbocharger oil return line 7.38 lbf⋅ft
Replace sealing rings.
expand_moreCooling system
expand_moreCoolant pump
1.4 with gasoline straight-4 1.4 L 79 HP at 5700 RPM, 124 N⋅m at 3500 RPM engine (2004.7–2012.9) 6.64 lbf⋅ft
1.4 with gasoline straight-4 1.4 L 79 HP at 5700 RPM, 124 N⋅m at 3500 RPM engine (2004.7–2012.9) 6.64 lbf⋅ft
1.6 Ti with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4150 RPM engine (2004.7–2012.9) 6.64 lbf⋅ft
1.6 Ti with gasoline straight-4 1.6 L 114 HP engine (2004.7–2012.9) 6.64 lbf⋅ft
1.6 Ti with gasoline straight-4 1.6 L 114 HP engine (2004.7–2012.9) 6.64 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 6000 RPM, 150 N⋅m at 4000 RPM engine (2004.7–2012.9) 6.64 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 6000 RPM, 150 N⋅m at 4000 RPM engine (2004.7–2012.9) 6.64 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP engine (2004.7–2012.9) 6.64 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP engine (2004.7–2012.9) 6.64 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP engine (2004.7–2012.9) 6.64 lbf⋅ft
1.8 Flexifuel with gasoline/alcohol straight-4 1.8 L 123 HP engine (2006.1–2012.9) 7.38 lbf⋅ft
expand_more1.8 TDCi with diesel straight-4 1.8 L 114 HP at 3700 RPM, 280 N⋅m at 1900 RPM engine (2005.1–2012.9)
M6 7.38 lbf⋅ft
M8 16.96 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 123 HP engine (2006.3–2012.9) 7.38 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 131 HP engine (2004.7–2008.1) 11.8 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 131 HP engine (2004.7–2008.1) 11.8 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2004.7–2012.9) 11.8 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2004.7–2012.9) 11.8 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2004.7–2012.9) 11.8 lbf⋅ft
expand_moreAll other modifications
First stage 2.21 lbf⋅ft
Second stage 7.38 lbf⋅ft
expand_moreCoolant pump pulley
1.4 with gasoline straight-4 1.4 L 79 HP at 5700 RPM, 124 N⋅m at 3500 RPM engine (2004.7–2012.9) 18.44 lbf⋅ft
1.4 with gasoline straight-4 1.4 L 79 HP at 5700 RPM, 124 N⋅m at 3500 RPM engine (2004.7–2012.9) 18.44 lbf⋅ft
1.8 Flexifuel with gasoline/alcohol straight-4 1.8 L 123 HP engine (2006.1–2012.9) 18.44 lbf⋅ft
1.8 TDCi with diesel straight-4 1.8 L 114 HP at 3700 RPM, 280 N⋅m at 1900 RPM engine (2005.1–2012.9) 16.96 lbf⋅ft
1.8 TDCi with diesel straight-4 1.8 L 114 HP engine (2005.1–2012.9) 16.96 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 123 HP engine (2006.3–2012.9) 18.44 lbf⋅ft
All other modifications 19.91 lbf⋅ft
Radiator mounting 18.44 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
expand_more1.4 with gasoline straight-4 1.4 L 79 HP at 5700 RPM, 124 N⋅m at 3500 RPM engine (2004.7–2012.9)
First stage 5.16 lbf⋅ft
Tighten the screws evenly from inside to outside in several steps.
Second stage 45°
expand_more1.6 Ti with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4150 RPM engine (2004.7–2012.9)
expand_moreScrews 1 – 16
Figure 1. Cylinder head, Camshaft bearing, 1.6 Ti with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4150 RPM engine (2004.7–2012.9), Screws 1 – 16.
Figure 1. Cylinder head, Camshaft bearing, 1.6 Ti with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4150 RPM engine (2004.7–2012.9), Screws 1 – 16.
First stage 5.16 lbf⋅ft
Tighten screws evenly. See figure 1.
Third stage 45°
expand_moreScrews 17 – 20
Second stage 7.38 lbf⋅ft
expand_moreScrews 17 + 19
Fourth stage 70°
expand_moreScrews 18 + 20
Fifth stage 53°
expand_more1.8 Flexifuel with gasoline/alcohol straight-4 1.8 L 123 HP engine (2006.1–2012.9)
First stage 5.16 lbf⋅ft
Second stage 11.8 lbf⋅ft
1.8 TDCi with diesel straight-4 1.8 L 114 HP at 3700 RPM, 280 N⋅m at 1900 RPM engine (2005.1–2012.9) 14.75 lbf⋅ft
1.8 TDCi with diesel straight-4 1.8 L 114 HP engine (2005.1–2012.9) 14.75 lbf⋅ft
expand_more2.0 TDCi with diesel straight-4 2.0 L 131 HP engine (2004.7–2008.1)
Figure 2. Cylinder head, Camshaft bearing, 2.0 TDCi with diesel straight-4 2.0 L 131 HP engine (2004.7–2008.1).
Figure 2. Cylinder head, Camshaft bearing, 2.0 TDCi with diesel straight-4 2.0 L 131 HP engine (2004.7–2008.1).
First stage 3.69 lbf⋅ft
Tighten bearing caps in the sequence of their numbering. See figure 2.
Second stage 7.38 lbf⋅ft
expand_more2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2004.7–2012.9)
First stage 3.69 lbf⋅ft
Tighten bearing caps in the sequence of their numbering. See figure 2.
Second stage 7.38 lbf⋅ft
expand_more2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM, 185 N⋅m at 4500 RPM engine (2004.7–2012.9)
First stage 5.16 lbf⋅ft
Second stage 11.8 lbf⋅ft
expand_moreAll other modifications
expand_moreOn bearing casing
Bearing cap 7.38 lbf⋅ft
expand_moreCylinder head screws
expand_more1.4 with gasoline straight-4 1.4 L 79 HP at 5700 RPM, 124 N⋅m at 3500 RPM engine (2004.7–2012.9)
Figure 3. Cylinder head, Cylinder head screws, 1.4 with gasoline straight-4 1.4 L 79 HP at 5700 RPM, 124 N⋅m at 3500 RPM engine (2004.7–2012.9).
Figure 3. Cylinder head, Cylinder head screws, 1.4 with gasoline straight-4 1.4 L 79 HP at 5700 RPM, 124 N⋅m at 3500 RPM engine (2004.7–2012.9).
First stage 11.06 lbf⋅ft
See figure 3.
Second stage 22.13 lbf⋅ft
Third stage 90°
expand_more1.8 Flexifuel with gasoline/alcohol straight-4 1.8 L 123 HP engine (2006.1–2012.9)
First stage 3.69 lbf⋅ft
Use new screws
Second stage 11.06 lbf⋅ft
Third stage 33.19 lbf⋅ft
Fourth stage 90°
Fifth stage 90°
expand_more1.8 TDCi with diesel straight-4 1.8 L 114 HP at 3700 RPM, 280 N⋅m at 1900 RPM engine (2005.1–2012.9)
expand_moreM12
Figure 4. Cylinder head, Cylinder head screws, 1.8 TDCi with diesel straight-4 1.8 L 114 HP at 3700 RPM, 280 N⋅m at 1900 RPM engine (2005.1–2012.9), M12.
Figure 4. Cylinder head, Cylinder head screws, 1.8 TDCi with diesel straight-4 1.8 L 114 HP at 3700 RPM, 280 N⋅m at 1900 RPM engine (2005.1–2012.9), M12.
First stage 14.75 lbf⋅ft
Replace screws. See figure 4.
Second stage 39.83 lbf⋅ft
Third stage 90°
expand_moreM12 × 137 screws
Fourth stage 70°
expand_moreM12 × 177 screws
Fourth stage 90°
expand_more2.0 TDCi with diesel straight-4 2.0 L 131 HP engine (2004.7–2008.1)
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 220°
expand_more2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2004.7–2012.9)
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 220°
expand_more2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM, 185 N⋅m at 4500 RPM engine (2004.7–2012.9)
First stage 3.69 lbf⋅ft
Replace screws.
Second stage 11.06 lbf⋅ft
Third stage 33.19 lbf⋅ft
Fourth stage 90°
Fifth stage 90°
expand_moreAll other modifications
Figure 5. Cylinder head, Cylinder head screws, All other modifications.
Figure 5. Cylinder head, Cylinder head screws, All other modifications.
First stage 14.75 lbf⋅ft
Replace screws. See figure 5.
Second stage 29.5 lbf⋅ft
Third stage 260°
expand_moreValve cover
expand_more1.4 with gasoline straight-4 1.4 L 79 HP at 5700 RPM, 124 N⋅m at 3500 RPM engine (2004.7–2012.9)
First stage 2.21 lbf⋅ft
Second stage 6.64 lbf⋅ft
1.8 TDCi with diesel straight-4 1.8 L 114 HP at 3700 RPM, 280 N⋅m at 1900 RPM engine (2005.1–2012.9) 3.69 lbf⋅ft
1.8 TDCi with diesel straight-4 1.8 L 114 HP engine (2005.1–2012.9) 3.69 lbf⋅ft
All other modifications 7.38 lbf⋅ft
Tighten the screws evenly from inside to outside in several steps.
expand_moreEngine block
expand_moreConnecting rod bearing
expand_moreAll Ford diesel straight-4 2.0 L G6DA engines
First stage 14.75 lbf⋅ft
Second stage 70°
expand_moreAll Ford diesel straight-4 2.0 L G6DE engines
First stage 14.75 lbf⋅ft
Second stage 70°
expand_moreAll Ford diesel straight-4 1.8 L KKDA engines
First stage Tighten by hand
Second stage 19.91 lbf⋅ft
Third stage 60°
Fourth stage 20°
expand_moreAll other modifications
First stage 7.38 lbf⋅ft
Second stage 180° detach
expand_moreThird stage
First step 7.38 lbf⋅ft
Second step 130°
expand_moreCrankshaft central screws
expand_more1.4 with gasoline straight-4 1.4 L 79 HP at 5700 RPM, 124 N⋅m at 3500 RPM engine (2004.7–2012.9)
expand_moreM12
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreM14
First stage 73.76 lbf⋅ft
Replace screws.
Second stage 90°
Third stage Wait 10 seconds.
Fourth stage 15°
expand_more1.6 Ti with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4150 RPM engine (2004.7–2012.9)
expand_moreM12 × 29 screws
First stage 29.5 lbf⋅ft
Use new screw.
Second stage 90°
expand_moreM12 × 44,5 screws
First stage 29.5 lbf⋅ft
Use new screw.
Second stage 90°
expand_moreM14 × 80 screws
expand_moreFirst stage
First step 73.76 lbf⋅ft
Use new screw.
Second step 90°
Second stage Wait 10 seconds.
Third stage 15°
expand_more1.8 Flexifuel with gasoline straight-4 1.8 L 129 HP engine (2005.12–2008.1)
First stage 73.76 lbf⋅ft
Replace screws.
Second stage 90°
expand_more1.8 Flexifuel with gasoline/alcohol straight-4 1.8 L 123 HP engine (2006.1–2012.9)
First stage 73.76 lbf⋅ft
Replace screws.
Second stage 90°
expand_more1.8 TDCi with diesel straight-4 1.8 L 114 HP at 3700 RPM, 280 N⋅m at 1900 RPM engine (2005.1–2012.9)
First stage 73.76 lbf⋅ft
Use new screw.
Second stage 180°
expand_more2.0 TDCi with diesel straight-4 2.0 L 131 HP engine (2004.7–2008.1)
First stage 51.63 lbf⋅ft
Replace screws.
Second stage 62°
expand_more2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2004.7–2012.9)
First stage 51.63 lbf⋅ft
Replace screws.
Second stage 62°
expand_more2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM, 185 N⋅m at 4500 RPM engine (2004.7–2012.9)
First stage 73.76 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreAll other modifications
First stage 22.13 lbf⋅ft
Replace screws.
Second stage 180°
expand_moreDrive plate
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 59 lbf⋅ft
Third stage 82.61 lbf⋅ft
Engine block closure screws 14.75 lbf⋅ft
expand_moreFlywheel
expand_more1.4 with gasoline straight-4 1.4 L 79 HP at 5700 RPM, 124 N⋅m at 3500 RPM engine (2004.7–2012.9)
First stage 22.13 lbf⋅ft
Replace screws.
Second stage 80°
expand_more1.6 Ti with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4150 RPM engine (2004.7–2012.9)
First stage 22.13 lbf⋅ft
Use new screws.
Second stage 80°
expand_more1.8 Flexifuel with gasoline straight-4 1.8 L 129 HP engine (2005.12–2008.1)
First stage 36.88 lbf⋅ft
Second stage 59 lbf⋅ft
Third stage 82.61 lbf⋅ft
expand_more1.8 Flexifuel with gasoline/alcohol straight-4 1.8 L 123 HP engine (2006.1–2012.9)
First stage 36.88 lbf⋅ft
Use new screws.
Second stage 59 lbf⋅ft
Third stage 82.61 lbf⋅ft
expand_more1.8 TDCi with diesel straight-4 1.8 L 114 HP at 3700 RPM, 280 N⋅m at 1900 RPM engine (2005.1–2012.9)
First stage 25.81 lbf⋅ft
Replace screws.
Second stage 45°
2.0 TDCi with diesel straight-4 2.0 L 131 HP engine (2004.7–2008.1) 35.4 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 131 HP engine (2004.7–2008.1) 35.4 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2004.7–2012.9) 35.4 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2004.7–2012.9) 35.4 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2004.7–2012.9) 35.4 lbf⋅ft
expand_more2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM, 185 N⋅m at 4500 RPM engine (2004.7–2012.9)
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 59 lbf⋅ft
Third stage 82.61 lbf⋅ft
expand_moreAll other modifications
First stage 22.13 lbf⋅ft
Second stage 90°
expand_moreMain bearing
expand_moreAll Ford diesel straight-4 2.0 L G6DA engines
First stage 22.13 lbf⋅ft
Second stage 63°
expand_moreAll Ford diesel straight-4 2.0 L G6DE engines
First stage 22.13 lbf⋅ft
Second stage 63°
expand_moreAll Ford diesel straight-4 1.8 L KKDA engines
First stage 33.19 lbf⋅ft
Second stage 51.63 lbf⋅ft
Third stage 60°
expand_moreAll other modifications
expand_moreScrews 1 – 10
Figure 6. Engine block, Main bearing, All other modifications, Screws 1 – 10.
Figure 6. Engine block, Main bearing, All other modifications, Screws 1 – 10.
First stage 7.38 lbf⋅ft
See figure 6.
Fourth stage 180° detach
Fifth stage 22.13 lbf⋅ft
Sixth stage 140°
expand_moreScrews 11 – 24
Second stage 4.43 lbf⋅ft
Seventh stage 5.9 lbf⋅ft
expand_moreScrews 25 and 26
Third stage 4.43 lbf⋅ft
Eighth stage 5.9 lbf⋅ft
expand_moreEngine control
expand_moreCamshaft adjuster
expand_moreCamshaft drive belt deflection pulley
All Ford diesel straight-4 2.0 L G6DA engines 41.3 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DB engines 41.3 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DD engines 41.3 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DE engines 41.3 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DF engines 41.3 lbf⋅ft
All other modifications 27.29 lbf⋅ft
Camshaft timing chain guide rail 7.38 lbf⋅ft
expand_moreCamshaft timing chain tensioner
All Ford gasoline/alcohol straight-4 1.8 L Q7DA engines 7.38 lbf⋅ft
All Ford gasoline straight-4 1.8 L QQDB engines 7.38 lbf⋅ft
All other modifications 4.43 lbf⋅ft
expand_moreCamshaft timing gear
All Ford gasoline straight-4 2.0 L AODA engines 53.1 lbf⋅ft
All Ford gasoline straight-4 2.0 L AODB engines 53.1 lbf⋅ft
All Ford gasoline straight-4 2.0 L AODE engines 53.1 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L G6DA engines
First stage 14.75 lbf⋅ft
Second stage 60°
expand_moreAll Ford diesel straight-4 2.0 L G6DE engines
First stage 14.75 lbf⋅ft
Second stage 60°
All Ford diesel straight-4 1.8 L KKDA engines 36.88 lbf⋅ft
All Ford diesel straight-4 1.8 L KKDB engines 36.88 lbf⋅ft
All Ford gasoline/alcohol straight-4 1.8 L Q7DA engines 53.1 lbf⋅ft
All Ford gasoline straight-4 1.8 L QQDB engines 53.1 lbf⋅ft
All other modifications 31.72 lbf⋅ft
expand_moreChain tensioner
1.8 TDCi with diesel straight-4 1.8 L 114 HP at 3700 RPM, 280 N⋅m at 1900 RPM engine (2005.1–2012.9) 47.94 lbf⋅ft
1.8 TDCi with diesel straight-4 1.8 L 114 HP engine (2005.1–2012.9) 47.94 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreInlet camshaft wheel
expand_more1.6 Ti with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4150 RPM engine (2004.7–2012.9)
expand_moreCentral screws
First stage 18.44 lbf⋅ft
Second stage 75°
Locking screws 11.8 lbf⋅ft
expand_more1.8 Flexifuel with gasoline/alcohol straight-4 1.8 L 123 HP engine (2006.1–2012.9)
Central screws 53.1 lbf⋅ft
All other modifications 44.25 lbf⋅ft
Use new screw.
Oil pump drive chain tensioner 7.38 lbf⋅ft
expand_moreOutlet camshaft wheel
expand_more1.6 Ti with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4150 RPM engine (2004.7–2012.9)
expand_moreCentral screws
First stage 18.44 lbf⋅ft
Second stage 75°
Locking screws 11.8 lbf⋅ft
expand_more1.8 Flexifuel with gasoline/alcohol straight-4 1.8 L 123 HP engine (2006.1–2012.9)
Central screws 53.1 lbf⋅ft
All other modifications 44.25 lbf⋅ft
Use new screw.
expand_moreTiming case cover
expand_moreAll Ford diesel straight-4 1.8 L KKDA engines
M6 7.38 lbf⋅ft
M8 16.96 lbf⋅ft
expand_moreAll Ford gasoline/alcohol straight-4 1.8 L Q7DA engines
M10 35.4 lbf⋅ft
M6 7.38 lbf⋅ft
expand_moreToothed belt guard
All other modifications 5.16 lbf⋅ft
expand_moreToothed belt guard at the bottom
All Ford diesel straight-4 2.0 L G6DE engines 5.16 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DF engines 5.16 lbf⋅ft
All Ford diesel straight-4 1.6 L G8DC engines 3.69 lbf⋅ft
All Ford diesel straight-4 1.6 L MTDA engines 3.69 lbf⋅ft
All other modifications 6.64 lbf⋅ft
expand_moreToothed belt guard at the top
All Ford diesel straight-4 2.0 L G6DE engines 5.16 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DF engines 5.16 lbf⋅ft
All Ford diesel straight-4 1.6 L G8DC engines 2.95 lbf⋅ft
All Ford diesel straight-4 1.6 L MTDA engines 2.95 lbf⋅ft
All other modifications 6.64 lbf⋅ft
expand_moreToothed belt tensioning roller
expand_more1.4 with gasoline straight-4 1.4 L 79 HP at 5700 RPM, 124 N⋅m at 3500 RPM engine (2004.7–2012.9)
Central screws 18.44 lbf⋅ft
Otherwise 14.75 lbf⋅ft
1.8 TDCi with diesel straight-4 1.8 L 114 HP at 3700 RPM, 280 N⋅m at 1900 RPM engine (2005.1–2012.9) 36.88 lbf⋅ft
1.8 TDCi with diesel straight-4 1.8 L 114 HP engine (2005.1–2012.9) 36.88 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 131 HP engine (2004.7–2008.1) 15.49 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 131 HP engine (2004.7–2008.1) 15.49 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2004.7–2012.9) 15.49 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2004.7–2012.9) 15.49 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2004.7–2012.9) 15.49 lbf⋅ft
All other modifications 16.96 lbf⋅ft
expand_moreToothed belt tightener
expand_more1.4 with gasoline straight-4 1.4 L 79 HP at 5700 RPM, 124 N⋅m at 3500 RPM engine (2004.7–2012.9)
Tensioning roller 18.44 lbf⋅ft
Otherwise 14.75 lbf⋅ft
1.6 Ti with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4150 RPM engine (2004.7–2012.9) 18.44 lbf⋅ft
1.6 Ti with gasoline straight-4 1.6 L 114 HP engine (2004.7–2012.9) 18.44 lbf⋅ft
1.6 Ti with gasoline straight-4 1.6 L 114 HP engine (2004.7–2012.9) 18.44 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreEngine lubrication
expand_moreOil cooler
2.0 TDCi with diesel straight-4 2.0 L 131 HP engine (2004.7–2008.1) 14.75 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 131 HP engine (2004.7–2008.1) 14.75 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreOil drain plug
1.4 with gasoline straight-4 1.4 L 79 HP at 5700 RPM, 124 N⋅m at 3500 RPM engine (2004.7–2012.9) 19.91 lbf⋅ft
1.4 with gasoline straight-4 1.4 L 79 HP at 5700 RPM, 124 N⋅m at 3500 RPM engine (2004.7–2012.9) 19.91 lbf⋅ft
1.6 Ti with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4150 RPM engine (2004.7–2012.9) 19.91 lbf⋅ft
1.6 Ti with gasoline straight-4 1.6 L 114 HP engine (2004.7–2012.9) 19.91 lbf⋅ft
1.6 Ti with gasoline straight-4 1.6 L 114 HP engine (2004.7–2012.9) 19.91 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 6000 RPM, 150 N⋅m at 4000 RPM engine (2004.7–2012.9) 20.65 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 6000 RPM, 150 N⋅m at 4000 RPM engine (2004.7–2012.9) 20.65 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP engine (2004.7–2012.9) 20.65 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP engine (2004.7–2012.9) 20.65 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP engine (2004.7–2012.9) 20.65 lbf⋅ft
1.8 Flexifuel with gasoline/alcohol straight-4 1.8 L 123 HP engine (2006.1–2012.9) 20.65 lbf⋅ft
1.8 TDCi with diesel straight-4 1.8 L 114 HP at 3700 RPM, 280 N⋅m at 1900 RPM engine (2005.1–2012.9) 26.55 lbf⋅ft
1.8 TDCi with diesel straight-4 1.8 L 114 HP engine (2005.1–2012.9) 26.55 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 123 HP engine (2006.3–2012.9) 20.65 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM, 185 N⋅m at 4500 RPM engine (2004.7–2012.9) 20.65 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM, 185 N⋅m at 4500 RPM engine (2004.7–2012.9) 20.65 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM, 185 N⋅m at 4500 RPM engine (2004.7–2012.9) 20.65 lbf⋅ft
All other modifications 25.08 lbf⋅ft
expand_moreOil filter housing
expand_moreAll Ford gasoline/alcohol straight-4 1.8 L Q7DA engines
On the engine block 18.44 lbf⋅ft
expand_moreAll other modifications
Oil filter cover 18.44 lbf⋅ft
On the engine block 14.75 lbf⋅ft
expand_moreOil lines
expand_moreAll Ford diesel straight-4 2.0 L G6DE engines
expand_moreOil feed lines
At the turbocharger 20.65 lbf⋅ft
expand_moreReturn line
Turbo charger 7.38 lbf⋅ft
expand_moreAll Ford diesel straight-4 1.6 L G8DC engines
expand_moreOil feed lines
At the turbocharger 19.91 lbf⋅ft
expand_moreReturn line
Turbo charger 7.38 lbf⋅ft
expand_moreOil pump
1.6 TDCi with diesel straight-4 1.6 L 99 HP engine (2004.7–2012.9) 7.38 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 99 HP engine (2004.7–2012.9) 7.38 lbf⋅ft
expand_more1.8 Flexifuel with gasoline/alcohol straight-4 1.8 L 123 HP engine (2006.1–2012.9)
First stage 7.38 lbf⋅ft
Second stage 16.96 lbf⋅ft
All other modifications 11.8 lbf⋅ft
Oil pump chain wheel 18.44 lbf⋅ft
expand_moreOil sump
expand_more1.6 TDCi with diesel straight-4 1.6 L 107 HP at 4000 RPM, 240 N⋅m at 1750 RPM engine (2004.7–2012.9)
Threaded screws 5.16 lbf⋅ft
Otherwise 7.38 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 89 HP at 4000 RPM, 215 N⋅m at 1750 RPM engine (2005.1–2012.9) 7.38 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 89 HP at 4000 RPM, 215 N⋅m at 1750 RPM engine (2005.1–2012.9) 7.38 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 89 HP at 4000 RPM, 215 N⋅m at 1750 RPM engine (2005.1–2012.9) 7.38 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 89 HP at 4000 RPM, 215 N⋅m at 1750 RPM engine (2005.1–2012.9) 7.38 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 89 HP engine (2005.1–2012.9) 7.38 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 99 HP engine (2004.7–2012.9) 7.38 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 99 HP engine (2004.7–2012.9) 7.38 lbf⋅ft
1.8 Flexifuel with gasoline/alcohol straight-4 1.8 L 123 HP engine (2006.1–2012.9) 18.44 lbf⋅ft
Figure 7. Engine lubrication, Oil sump.
Figure 7. Engine lubrication, Oil sump.
1.8 TDCi with diesel straight-4 1.8 L 114 HP at 3700 RPM, 280 N⋅m at 1900 RPM engine (2005.1–2012.9) 7.38 lbf⋅ft
See figure 7.
1.8 TDCi with diesel straight-4 1.8 L 114 HP engine (2005.1–2012.9) 7.38 lbf⋅ft
See figure 7.
1.8 with gasoline straight-4 1.8 L 123 HP engine (2006.3–2012.9) 18.44 lbf⋅ft
expand_more2.0 TDCi with diesel straight-4 2.0 L 131 HP engine (2004.7–2008.1)
At the gearbox 35.4 lbf⋅ft
On the engine block 11.8 lbf⋅ft
expand_more2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2004.7–2012.9)
At the gearbox 35.4 lbf⋅ft
On the engine block 11.8 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM, 185 N⋅m at 4500 RPM engine (2004.7–2012.9) 18.44 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM, 185 N⋅m at 4500 RPM engine (2004.7–2012.9) 18.44 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM, 185 N⋅m at 4500 RPM engine (2004.7–2012.9) 18.44 lbf⋅ft
expand_moreAll other modifications
First stage 7.38 lbf⋅ft
Second stage 14.75 lbf⋅ft
expand_moreEngine management
expand_moreCamshaft sensor
1.4 with gasoline straight-4 1.4 L 79 HP at 5700 RPM, 124 N⋅m at 3500 RPM engine (2004.7–2012.9) 5.16 lbf⋅ft
1.4 with gasoline straight-4 1.4 L 79 HP at 5700 RPM, 124 N⋅m at 3500 RPM engine (2004.7–2012.9) 5.16 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 99 HP engine (2004.7–2012.9) 2.95 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 99 HP engine (2004.7–2012.9) 2.95 lbf⋅ft
1.8 TDCi with diesel straight-4 1.8 L 114 HP at 3700 RPM, 280 N⋅m at 1900 RPM engine (2005.1–2012.9) 7.38 lbf⋅ft
1.8 TDCi with diesel straight-4 1.8 L 114 HP engine (2005.1–2012.9) 7.38 lbf⋅ft
All other modifications 1.48 lbf⋅ft
Crankshaft sensor 5.9 lbf⋅ft
Exhaust gas temperature sensor 22.13 lbf⋅ft
expand_moreGlow plugs
All Ford diesel straight-4 2.0 L G6DA engines 3.69 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DB engines 3.69 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DD engines 3.69 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DE engines 3.69 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DF engines 3.69 lbf⋅ft
All Ford diesel straight-4 1.8 L KKDA engines 11.06 lbf⋅ft
All Ford diesel straight-4 1.8 L KKDB engines 11.06 lbf⋅ft
All other modifications 5.9 lbf⋅ft
Knock sensor 14.75 lbf⋅ft
Lambda sensor 34.67 lbf⋅ft
expand_moreEngine mounting
expand_moreEngine bracket
expand_more1.8 Flexifuel with gasoline/alcohol straight-4 1.8 L 123 HP engine (2006.1–2012.9)
Stud screws 8.85 lbf⋅ft
1.8 TDCi with diesel straight-4 1.8 L 114 HP at 3700 RPM, 280 N⋅m at 1900 RPM engine (2005.1–2012.9) 20.65 lbf⋅ft
1.8 TDCi with diesel straight-4 1.8 L 114 HP engine (2005.1–2012.9) 20.65 lbf⋅ft
expand_more1.8 with gasoline straight-4 1.8 L 123 HP engine (2006.3–2012.9)
Right 40.57 lbf⋅ft
expand_moreStud screws
Front 7.38 lbf⋅ft
Top 5.9 lbf⋅ft
All other modifications 40.57 lbf⋅ft
expand_moreEngine mounting
expand_more1.6 TDCi with diesel straight-4 1.6 L 107 HP at 4000 RPM, 240 N⋅m at 1750 RPM engine (2004.7–2012.9)
expand_moreNuts
Front 59 lbf⋅ft
Replace nuts.
expand_moreRear
Central screws 109.16 lbf⋅ft
expand_moreScrews
Front 66.38 lbf⋅ft
expand_more1.6 TDCi with diesel straight-4 1.6 L 89 HP at 4000 RPM, 215 N⋅m at 1750 RPM engine (2005.1–2012.9)
expand_moreNuts
Front 59 lbf⋅ft
Replace nuts.
expand_moreRear
Central screws 109.16 lbf⋅ft
expand_moreScrews
Front 66.38 lbf⋅ft
expand_more1.8 Flexifuel with gasoline/alcohol straight-4 1.8 L 123 HP engine (2006.1–2012.9)
On chassis 59 lbf⋅ft
On engine bracket 66.38 lbf⋅ft
expand_more1.8 with gasoline straight-4 1.8 L 123 HP engine (2006.3–2012.9)
expand_moreNuts
Front 59 lbf⋅ft
Replace nuts.
expand_moreRear
Central screws 109.16 lbf⋅ft
expand_moreScrews
Front 66.38 lbf⋅ft
expand_moreAll other modifications
On chassis 66.38 lbf⋅ft
On engine bracket 59 lbf⋅ft
Replace nuts.
expand_moreSubframe
expand_moreOn chassis
Front 84.82 lbf⋅ft
expand_moreOn chassis at the front
Second stage 92.2 lbf⋅ft
expand_moreOn chassis on the rear side
First stage 103.26 lbf⋅ft
Reinforcing plate 51.63 lbf⋅ft
expand_moreSubframe stiffening plate
expand_moreOn chassis
Rear 51.63 lbf⋅ft
expand_moreTorque arm
First stage 25.81 lbf⋅ft
Second stage loosen by 360°
Third stage 62.69 lbf⋅ft
expand_moreTorque support bracket
At the gearbox 35.4 lbf⋅ft
expand_moreExhaust system
expand_moreCatalytic converter
expand_moreAll Ford diesel straight-4 1.6 L G8DA engines
Clamps at the turbocharger 18.44 lbf⋅ft
expand_moreAll Ford diesel straight-4 1.6 L HHDA engines
Clamps at the turbocharger 18.44 lbf⋅ft
Replace clamps.
expand_moreAll other modifications
At the bracket 18.44 lbf⋅ft
Clamps at the turbocharger 18.44 lbf⋅ft
Replace clamps.
On particle filter 37.62 lbf⋅ft
Replace seals and nuts.
Catalytic converter bracket 18.44 lbf⋅ft
Diesel particulate filter 37.62 lbf⋅ft
Replace seals and nuts.
expand_moreExhaust manifold
1.4 with gasoline straight-4 1.4 L 79 HP at 5700 RPM, 124 N⋅m at 3500 RPM engine (2004.7–2012.9) 40.57 lbf⋅ft
1.4 with gasoline straight-4 1.4 L 79 HP at 5700 RPM, 124 N⋅m at 3500 RPM engine (2004.7–2012.9) 40.57 lbf⋅ft
expand_more1.6 TDCi with diesel straight-4 1.6 L 107 HP at 4000 RPM, 240 N⋅m at 1750 RPM engine (2004.7–2012.9)
Nuts 22.13 lbf⋅ft
Threaded screws 7.38 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 89 HP at 4000 RPM, 215 N⋅m at 1750 RPM engine (2005.1–2012.9) 18.44 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 89 HP at 4000 RPM, 215 N⋅m at 1750 RPM engine (2005.1–2012.9) 18.44 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 89 HP at 4000 RPM, 215 N⋅m at 1750 RPM engine (2005.1–2012.9) 18.44 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 89 HP at 4000 RPM, 215 N⋅m at 1750 RPM engine (2005.1–2012.9) 18.44 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 89 HP engine (2005.1–2012.9) 18.44 lbf⋅ft
expand_more1.6 TDCi with diesel straight-4 1.6 L 99 HP engine (2004.7–2012.9)
Heat shields 5.16 lbf⋅ft
Otherwise 22.13 lbf⋅ft
1.6 Ti with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4150 RPM engine (2004.7–2012.9) 37.62 lbf⋅ft
1.6 Ti with gasoline straight-4 1.6 L 114 HP engine (2004.7–2012.9) 37.62 lbf⋅ft
1.6 Ti with gasoline straight-4 1.6 L 114 HP engine (2004.7–2012.9) 37.62 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 6000 RPM, 150 N⋅m at 4000 RPM engine (2004.7–2012.9) 40.57 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 6000 RPM, 150 N⋅m at 4000 RPM engine (2004.7–2012.9) 40.57 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP engine (2004.7–2012.9) 40.57 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP engine (2004.7–2012.9) 40.57 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP engine (2004.7–2012.9) 40.57 lbf⋅ft
1.8 TDCi with diesel straight-4 1.8 L 114 HP at 3700 RPM, 280 N⋅m at 1900 RPM engine (2005.1–2012.9) 17.7 lbf⋅ft
1.8 TDCi with diesel straight-4 1.8 L 114 HP engine (2005.1–2012.9) 17.7 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 131 HP engine (2004.7–2008.1) 22.13 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 131 HP engine (2004.7–2008.1) 22.13 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2004.7–2012.9) 22.13 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2004.7–2012.9) 22.13 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2004.7–2012.9) 22.13 lbf⋅ft
expand_moreAll other modifications
Heat shields 7.38 lbf⋅ft
Otherwise 37.62 lbf⋅ft
expand_moreExhaust pipe
1.6 TDCi with diesel straight-4 1.6 L 99 HP engine (2004.7–2012.9) 34.67 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 99 HP engine (2004.7–2012.9) 34.67 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 123 HP engine (2006.3–2012.9) 35.4 lbf⋅ft
expand_moreFuel supply
expand_moreFuel lines
Fuel lines 18.44 lbf⋅ft
expand_moreOn rail
Fuel lines 28.03 lbf⋅ft
expand_moreIgnition system
expand_moreSpark plugs
1.8 Flexifuel with gasoline/alcohol straight-4 1.8 L 123 HP engine (2006.1–2012.9) 8.85 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 123 HP engine (2006.3–2012.9) 8.85 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM, 185 N⋅m at 4500 RPM engine (2004.7–2012.9) 8.85 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM, 185 N⋅m at 4500 RPM engine (2004.7–2012.9) 8.85 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM, 185 N⋅m at 4500 RPM engine (2004.7–2012.9) 8.85 lbf⋅ft
All other modifications 11.06 lbf⋅ft
expand_moreStart system
expand_moreStarter
1.6 TDCi with diesel straight-4 1.6 L 99 HP engine (2004.7–2012.9) 35.4 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 99 HP engine (2004.7–2012.9) 35.4 lbf⋅ft
1.6 Ti with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4150 RPM engine (2004.7–2012.9) 34.67 lbf⋅ft
1.6 Ti with gasoline straight-4 1.6 L 114 HP engine (2004.7–2012.9) 34.67 lbf⋅ft
1.6 Ti with gasoline straight-4 1.6 L 114 HP engine (2004.7–2012.9) 34.67 lbf⋅ft
expand_more1.6 with gasoline straight-4 1.6 L 99 HP at 6000 RPM, 150 N⋅m at 4000 RPM engine (2004.7–2012.9)
4F27E gearbox 25.81 lbf⋅ft
IB5 gearbox 34.67 lbf⋅ft
expand_more1.8 Flexifuel with gasoline straight-4 1.8 L 129 HP engine (2005.12–2008.1)
CFT23 gearbox 25.81 lbf⋅ft
Otherwise 34.67 lbf⋅ft
expand_more1.8 Flexifuel with gasoline/alcohol straight-4 1.8 L 123 HP engine (2006.1–2012.9)
CFT23 gearbox 18.44 lbf⋅ft
Otherwise 25.81 lbf⋅ft
All other modifications 25.81 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2007 Ford Focus Hatchback user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Ford warranty policy for your region. In some regions DIY service may invalidate your warranty.

Table of Contents

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Ford Focus Hatchback service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2007 Ford Focus Hatchback you're not only saving money, but also also improving your technical skills and learning something new.

2007 Ford Focus Hatchback generations

In 2007 Ford offered 2 generations of the Focus Hatchback. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

First generation facelift (MK1)

C170 Platform

Ford Focus Hatchback Second generation (MK2) model years

Units:
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