2002 Ford Fiesta Hatchback engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll other modifications


Heat shields	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Otherwise	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreAuxiliary assemblies


Auxiliary drive belt deflection pulley	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Auxiliary drive belt tensioner	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreAir-conditioning compressor

expand_more1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)


At the bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


On engine sump	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAlternator

expand_more1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)

expand_moreM10


At the bracket	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreM8


At the bracket	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreAll other modifications


At the bracket	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreGenerator bracket

expand_more1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)


On the engine block	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m


All other modifications	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_moreServo steering pump

expand_more1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)


On the engine block	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_more1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)


At the bracket	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreAll other modifications


At the bracket	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreCarburetion

expand_moreInjection nozzle (injector)


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCooling system


Coolant drain plug	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCoolant pump

expand_more1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)


On the engine block	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_more1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCoolant pump pulley


1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All other modifications	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


All Ford diesel straight-4 1.8 L RTN engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Ford diesel straight-4 1.8 L RTP engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Ford diesel straight-4 1.8 L RTQ engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Second stage	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreCylinder head screws

expand_more1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)

Figure 1. Cylinder head, Cylinder head screws, 1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1).


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
See figure 1.
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Third stage	90°90°90°

expand_more1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)

Figure 2. Cylinder head, Cylinder head screws, 1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1).


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws. See figure 2.
Second stage	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
Third stage	90°90°90°

expand_moreLong screws


Fourth stage	90°90°90°

expand_moreShort screws


Fourth stage	70°70°70°

expand_moreAll other modifications

Figure 3. Cylinder head, Cylinder head screws, All other modifications.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws. See figure 3.
Second stage	90°90°90°
Third stage	90°90°90°


Rocker bridge	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m

expand_moreValve cover


1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All other modifications	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_more1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Second stage	90°90°90°

expand_more1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)


First stage	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Reuse screws only 2 times.
Second stage	60°60°60°
Third stage	20°20°20°

expand_moreAll other modifications


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreCrankshaft central screws

expand_more1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_more1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Second stage	90°90°90°


All other modifications	84.82 lbf⋅ft84.82 lbf⋅ft115 N⋅m


Crankshaft pulley	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreFlywheel

expand_more1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	80°80°80°

expand_more1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)


First stage	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
Use new screws.
Second stage	45°45°45°
Third stage	45°45°45°


All other modifications	49.42 lbf⋅ft49.42 lbf⋅ft67 N⋅m

expand_moreMain bearing


1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)	Component must not be knocked down.
1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)	Component must not be knocked down.
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	Component must not be knocked down.
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	Component must not be knocked down.
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	Component must not be knocked down.
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	Component must not be knocked down.
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	Component must not be knocked down.

expand_more1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Second stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Third stage	60°60°60°


All other modifications	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_moreVibration damper


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	90°90°90°

expand_moreEngine control

expand_moreCamshaft timing gear


1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreChain tensioner


1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreToothed belt tensioning roller


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreToothed belt tightener


All Ford diesel straight-4 1.8 L RTN engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Ford diesel straight-4 1.8 L RTP engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Ford diesel straight-4 1.8 L RTQ engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreEngine lubrication

expand_moreOil drain plug


1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Oil filter housing	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOil pump

expand_more1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)


Onto crankcase	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_more1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)


Onto crankcase	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


All other modifications	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreOil sump

expand_more1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll other modifications


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCrankshaft sensor


1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m

expand_moreGlow plugs


All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreLambda sensor


1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m
All other modifications	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket


1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreAll other modifications


At the cylinder head	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m

expand_moreEngine mounting


1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m

expand_more1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)


At the gearbox bracket (nuts)	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m
Screws at the gearbox bracket	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Nuts on the engine mounting	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws on the engine mounting	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAll other modifications

expand_moreAt the gearbox


Rear	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m

expand_moreOn chassis


Front	44.99 lbf⋅ft44.99 lbf⋅ft61 N⋅m

expand_moreTorque arm


At the subframe	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
At the gearbox	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreExhaust system

expand_moreCatalytic converter

expand_more1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)


On exhaust manifold	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m


All other modifications	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_moreExhaust manifold


1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreAll other modifications


Heat shields	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Otherwise	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP at 5200 RPM, 110 N⋅m at 4000 RPM engine (1995.8–2002.1)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
1.25 i 16V with gasoline straight-4 1.2 L 74 HP engine (1995.8–2002.1)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All other modifications	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m

expand_moreStart system

expand_moreStarter


1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
1.8 DI with diesel straight-4 1.8 L 74 HP engine (2000.4–2002.1)	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
All other modifications	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2002 Ford Fiesta Hatchback user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Ford warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Ford Fiesta Hatchback service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2002 Ford Fiesta Hatchback you're not only saving money, but also also improving your technical skills and learning something new.

2002 Ford Fiesta Hatchback generations

In 2002 Ford offered 2 generations of the Fiesta Hatchback. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Fifth generation (MK5)

B3 Platform

2002 Ford Fiesta Hatchback Fourth generation facelift (MK4) Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2002 Ford Fiesta Hatchback generations

Fifth generation (MK5)

Ford Fiesta Hatchback Fourth generation facelift (MK4) model years

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