2005 Ford C-Max Compact MPV First generation (MK1) Engine Fastener Tightening Specifications

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Condition Value
expand_moreAir intake system
expand_moreIntake manifold
expand_moreAll Ford diesel straight-4 2.0 L G6DC engines
First stage 3.69 lbf⋅ft
Second stage 6.64 lbf⋅ft
All Ford diesel straight-4 1.6 L G8DA engines 7.38 lbf⋅ft
All Ford diesel straight-4 1.6 L G8DB engines 7.38 lbf⋅ft
All Ford diesel straight-4 1.6 L HHDA engines 7.38 lbf⋅ft
All Ford diesel straight-4 1.6 L HHDB engines 7.38 lbf⋅ft
All Ford gasoline straight-4 1.6 L HXDA engines 11.06 lbf⋅ft
All Ford diesel straight-4 1.8 L KKDA engines 16.96 lbf⋅ft
All Ford gasoline straight-4 1.6 L SIDA engines 11.06 lbf⋅ft
All other modifications 13.28 lbf⋅ft
expand_moreAuxiliary assemblies
expand_moreAuxiliary drive belt deflection pulley
1.8 TDCi with diesel straight-4 1.8 L 114 HP at 3700 RPM, 280 N⋅m at 1900 RPM engine (2005.1–2007.3) 34.67 lbf⋅ft
Auxiliary drive belt tensioner 13.28 lbf⋅ft
expand_moreAir-conditioning compressor
All Ford diesel straight-4 2.0 L G6DA engines 20.65 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DB engines 20.65 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DC engines 20.65 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DD engines 20.65 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DE engines 20.65 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DF engines 20.65 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DG engines 20.65 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Air-conditioning compressor bracket 18.44 lbf⋅ft
Air-conditioning compressor pressure line 14.75 lbf⋅ft
expand_moreAlternator
All Ford diesel straight-4 2.0 L G6DA engines 33.19 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DB engines 33.19 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DC engines 33.19 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DD engines 33.19 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DE engines 33.19 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DF engines 33.19 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DG engines 33.19 lbf⋅ft
All Ford diesel straight-4 1.8 L KKDA engines 19.91 lbf⋅ft
All other modifications 35.4 lbf⋅ft
expand_moreGenerator bracket
All Ford diesel straight-4 1.8 L KKDA engines 16.96 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreVacuum pump
All Ford diesel straight-4 1.6 L G8DA engines 14.75 lbf⋅ft
All Ford diesel straight-4 1.6 L G8DB engines 14.75 lbf⋅ft
All Ford diesel straight-4 1.6 L HHDA engines 14.75 lbf⋅ft
All Ford diesel straight-4 1.6 L HHDB engines 14.75 lbf⋅ft
All other modifications 6.64 lbf⋅ft
expand_moreCarburetion
expand_moreFuel-distributing pipe
expand_moreAll Ford diesel straight-4 2.0 L G6DC engines
At the cylinder head 16.23 lbf⋅ft
expand_moreHigh-pressure side
Fuel lines 16.96 lbf⋅ft
All Ford diesel straight-4 1.6 L G8DA engines 16.96 lbf⋅ft
All Ford diesel straight-4 1.6 L G8DB engines 16.96 lbf⋅ft
All Ford diesel straight-4 1.6 L HHDA engines 16.96 lbf⋅ft
All Ford diesel straight-4 1.6 L HHDB engines 16.96 lbf⋅ft
All Ford gasoline straight-4 1.6 L HWDA engines 11.06 lbf⋅ft
All Ford gasoline straight-4 1.6 L HWDB engines 11.06 lbf⋅ft
All Ford gasoline straight-4 1.6 L HXDA engines 11.06 lbf⋅ft
All Ford gasoline straight-4 1.6 L SIDA engines 11.06 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreInjection hoses
expand_moreAll Ford diesel straight-4 1.8 L KKDA engines
On rail 28.03 lbf⋅ft
Otherwise 18.44 lbf⋅ft
expand_moreAll other modifications
First stage 14.01 lbf⋅ft
Second stage 22.13 lbf⋅ft
expand_moreInjection nozzle (injector)
expand_moreAll Ford diesel straight-4 1.6 L G8DA engines
expand_moreNuts
First stage 2.95 lbf⋅ft
Second stage 75°
Stud screws 7.38 lbf⋅ft
expand_moreAll Ford diesel straight-4 1.6 L HHDA engines
expand_moreNuts
First stage 2.95 lbf⋅ft
Second stage 75°
Stud screws 7.38 lbf⋅ft
expand_moreAll Ford diesel straight-4 1.8 L KKDA engines
First stage 3.69 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreAll other modifications
expand_moreNuts
First stage 2.95 lbf⋅ft
Second stage 45°
Stud screws 7.38 lbf⋅ft
expand_moreInjection pump
All Ford diesel straight-4 1.8 L KKDA engines 14.75 lbf⋅ft
expand_moreAll other modifications
High-pressure pump 14.75 lbf⋅ft
expand_moreHigh-pressure side
Fuel lines 16.96 lbf⋅ft
expand_moreInjection pump pulley
expand_more1.8 TDCi with diesel straight-4 1.8 L 114 HP at 3700 RPM, 280 N⋅m at 1900 RPM engine (2005.1–2007.3)
Central nuts 33.19 lbf⋅ft
Wheel 30.98 lbf⋅ft
expand_moreCharging
expand_moreTurbo charger
At the bracket 22.13 lbf⋅ft
On exhaust manifold 18.44 lbf⋅ft
Replace nuts.
expand_moreTurbocharger bracket
expand_moreAll Ford diesel straight-4 1.6 L G8DA engines
At the turbocharger 18.44 lbf⋅ft
expand_moreAll other modifications
At the turbocharger 22.13 lbf⋅ft
On the engine block 11.06 lbf⋅ft
expand_moreTurbocharger oil feed line
All Ford diesel straight-4 1.6 L G8DA engines 22.13 lbf⋅ft
Replace sealing rings.
All Ford diesel straight-4 1.6 L G8DB engines 22.13 lbf⋅ft
Replace sealing rings.
All Ford diesel straight-4 1.6 L HHDA engines 22.13 lbf⋅ft
Replace sealing rings.
All Ford diesel straight-4 1.6 L HHDB engines 22.13 lbf⋅ft
Replace sealing rings.
expand_moreAll other modifications
At the turbocharger 20.65 lbf⋅ft
Replace sealing rings.
On the engine block 29.5 lbf⋅ft
Replace filter.
Turbocharger oil return line 7.38 lbf⋅ft
Replace sealing rings.
expand_moreCooling system
expand_moreCoolant pump
All Ford diesel straight-4 2.0 L G6DA engines 11.8 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DB engines 11.8 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DC engines 11.8 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DD engines 11.8 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DE engines 11.8 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DF engines 11.8 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DG engines 11.8 lbf⋅ft
expand_moreAll Ford diesel straight-4 1.6 L G8DA engines
First stage 2.21 lbf⋅ft
Second stage 7.38 lbf⋅ft
expand_moreAll Ford diesel straight-4 1.6 L HHDA engines
First stage 2.21 lbf⋅ft
Second stage 7.38 lbf⋅ft
All Ford gasoline straight-4 1.6 L HWDA engines 6.64 lbf⋅ft
All Ford gasoline straight-4 1.6 L HWDB engines 6.64 lbf⋅ft
All Ford gasoline straight-4 1.6 L HXDA engines 6.64 lbf⋅ft
expand_moreAll Ford diesel straight-4 1.8 L KKDA engines
M6 7.38 lbf⋅ft
M8 16.96 lbf⋅ft
All Ford gasoline straight-4 1.6 L SIDA engines 6.64 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreCoolant pump pulley
All Ford gasoline straight-4 1.6 L HWDA engines 19.91 lbf⋅ft
All Ford gasoline straight-4 1.6 L HWDB engines 19.91 lbf⋅ft
All Ford gasoline straight-4 1.6 L HXDA engines 19.91 lbf⋅ft
All Ford diesel straight-4 1.8 L KKDA engines 16.96 lbf⋅ft
All Ford gasoline straight-4 1.6 L SIDA engines 19.91 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
expand_moreAll Ford diesel straight-4 2.0 L G6DC engines
Figure 1. Cylinder head, Camshaft bearing, Ford diesel straight-4 2.0 L G6DC.
Figure 1. Cylinder head, Camshaft bearing, Ford diesel straight-4 2.0 L G6DC.
First stage 3.69 lbf⋅ft
Tighten bearing caps in the sequence of their numbering. See figure 1.
Second stage 7.38 lbf⋅ft
expand_moreAll Ford diesel straight-4 1.6 L G8DA engines
expand_moreOn bearing casing
Bearing cap 7.38 lbf⋅ft
expand_moreAll Ford diesel straight-4 1.6 L HHDA engines
expand_moreOn bearing casing
Bearing cap 7.38 lbf⋅ft
expand_moreAll Ford gasoline straight-4 1.6 L HWDA engines
First stage 5.16 lbf⋅ft
Second stage 45°
expand_moreAll Ford gasoline straight-4 1.6 L HXDA engines
expand_moreScrews 1 – 16
Figure 2. Cylinder head, Camshaft bearing, Ford gasoline straight-4 1.6 L HXDA, Screws 1 – 16.
Figure 2. Cylinder head, Camshaft bearing, Ford gasoline straight-4 1.6 L HXDA, Screws 1 – 16.
First stage 5.16 lbf⋅ft
Tighten screws evenly. See figure 2.
Third stage 45°
expand_moreScrews 17 – 20
Second stage 7.38 lbf⋅ft
expand_moreScrews 17 + 19
Fourth stage 70°
expand_moreScrews 18 + 20
Fifth stage 53°
All Ford diesel straight-4 1.8 L KKDA engines 14.75 lbf⋅ft
expand_moreAll other modifications
First stage 5.16 lbf⋅ft
Second stage 11.8 lbf⋅ft
expand_moreCylinder head screws
expand_moreAll Ford diesel straight-4 2.0 L G6DC engines
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 220°
expand_moreAll Ford diesel straight-4 1.6 L G8DA engines
Figure 3. Cylinder head, Cylinder head screws, Ford diesel straight-4 1.6 L G8DA.
Figure 3. Cylinder head, Cylinder head screws, Ford diesel straight-4 1.6 L G8DA.
First stage 14.75 lbf⋅ft
Replace screws. See figure 3.
Second stage 29.5 lbf⋅ft
Third stage 260°
expand_moreAll Ford diesel straight-4 1.6 L HHDA engines
First stage 14.75 lbf⋅ft
Replace screws. See figure 3.
Second stage 29.5 lbf⋅ft
Third stage 260°
expand_moreAll Ford gasoline straight-4 1.6 L HWDA engines
Figure 4. Cylinder head, Cylinder head screws, Ford gasoline straight-4 1.6 L HWDA.
Figure 4. Cylinder head, Cylinder head screws, Ford gasoline straight-4 1.6 L HWDA.
First stage 11.06 lbf⋅ft
See figure 4.
Second stage 22.13 lbf⋅ft
Third stage 90°
expand_moreAll Ford gasoline straight-4 1.6 L HXDA engines
First stage 11.06 lbf⋅ft
See figure 4.
Second stage 22.13 lbf⋅ft
Third stage 90°
expand_moreAll Ford diesel straight-4 1.8 L KKDA engines
expand_moreM12
Figure 5. Cylinder head, Cylinder head screws, Ford diesel straight-4 1.8 L KKDA, M12.
Figure 5. Cylinder head, Cylinder head screws, Ford diesel straight-4 1.8 L KKDA, M12.
First stage 14.75 lbf⋅ft
Replace screws. See figure 5.
Second stage 39.83 lbf⋅ft
Third stage 90°
expand_moreM12 × 137 screws
Fourth stage 70°
expand_moreM12 × 177 screws
Fourth stage 90°
expand_moreAll other modifications
First stage 3.69 lbf⋅ft
Second stage 11.06 lbf⋅ft
Third stage 33.19 lbf⋅ft
Fourth stage 90°
Fifth stage 90°
expand_moreValve cover
All Ford gasoline straight-4 1.6 L HWDA engines 6.64 lbf⋅ft
All Ford gasoline straight-4 1.6 L HWDB engines 6.64 lbf⋅ft
All Ford gasoline straight-4 1.6 L HXDA engines 6.64 lbf⋅ft
All Ford diesel straight-4 1.8 L KKDA engines 3.69 lbf⋅ft
All Ford gasoline straight-4 1.6 L SIDA engines 6.64 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreEngine block
expand_moreConnecting rod bearing
expand_moreAll Ford diesel straight-4 1.6 L G8DA engines
First stage 7.38 lbf⋅ft
Second stage 180° detach
expand_moreThird stage
First step 7.38 lbf⋅ft
Second step 130°
expand_moreAll Ford diesel straight-4 1.6 L HHDA engines
First stage 7.38 lbf⋅ft
Second stage 180° detach
expand_moreThird stage
First step 7.38 lbf⋅ft
Second step 130°
expand_moreAll Ford diesel straight-4 1.8 L KKDA engines
First stage Tighten by hand
Second stage 19.91 lbf⋅ft
Third stage 60°
Fourth stage 20°
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Second stage 70°
expand_moreCrankshaft central screws
expand_moreAll Ford diesel straight-4 2.0 L G6DC engines
First stage 51.63 lbf⋅ft
Replace screws.
Second stage 62°
expand_moreAll Ford diesel straight-4 1.6 L G8DA engines
First stage 22.13 lbf⋅ft
Replace screws.
Second stage 180°
expand_moreAll Ford diesel straight-4 1.6 L HHDA engines
First stage 22.13 lbf⋅ft
Replace screws.
Second stage 180°
expand_moreAll Ford gasoline straight-4 1.6 L HWDA engines
expand_moreM12
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreM14
First stage 73.76 lbf⋅ft
Replace screws.
Second stage 90°
Third stage Wait 10 seconds.
Fourth stage 15°
expand_moreAll Ford gasoline straight-4 1.6 L HXDA engines
expand_moreM12 × 29 screws
First stage 29.5 lbf⋅ft
Use new screw.
Second stage 90°
expand_moreM12 × 44,5 screws
First stage 29.5 lbf⋅ft
Use new screw.
Second stage 90°
expand_moreAll Ford diesel straight-4 1.8 L KKDA engines
First stage 73.76 lbf⋅ft
Use new screw.
Second stage 180°
expand_moreAll other modifications
First stage 73.76 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreCrankshaft pulley
First stage 51.63 lbf⋅ft
Replace screws.
Second stage 60°
expand_moreDrive plate
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 59 lbf⋅ft
Third stage 82.61 lbf⋅ft
Engine block closure screws 14.75 lbf⋅ft
expand_moreFlywheel
expand_more1.6 TDCi with diesel straight-4 1.6 L 107 HP at 4000 RPM, 240 N⋅m at 1750 RPM engine (2003.10–2007.3)
First stage 22.13 lbf⋅ft
Second stage 90°
expand_more1.6 TDCi with diesel straight-4 1.6 L 89 HP at 4000 RPM, 215 N⋅m at 1750 RPM engine (2005.2–2007.3)
First stage 22.13 lbf⋅ft
Second stage 90°
expand_more1.6 Ti with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4150 RPM engine (2004.8–2007.3)
First stage 22.13 lbf⋅ft
Use new screws.
Second stage 80°
expand_more1.6 with gasoline straight-4 1.6 L 99 HP at 6000 RPM, 150 N⋅m at 4000 RPM engine (2003.10–2007.3)
First stage 22.13 lbf⋅ft
Replace screws.
Second stage 80°
expand_more1.8 TDCi with diesel straight-4 1.8 L 114 HP at 3700 RPM, 280 N⋅m at 1900 RPM engine (2005.1–2007.3)
First stage 25.81 lbf⋅ft
Replace screws.
Second stage 45°
2.0 TDCi with diesel straight-4 2.0 L 131 HP engine (2003.10–2007.3) 35.4 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 131 HP engine (2003.10–2007.3) 35.4 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 131 HP engine (2003.10–2007.3) 35.4 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2003.10–2007.3) 35.4 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2003.10–2007.3) 35.4 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2003.10–2007.3) 35.4 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 2000 RPM engine (2003.10–2007.3) 35.4 lbf⋅ft
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 59 lbf⋅ft
Third stage 82.61 lbf⋅ft
expand_moreMain bearing
expand_moreAll Ford diesel straight-4 1.6 L G8DA engines
expand_moreScrews 1 – 10
Figure 6. Engine block, Main bearing, Ford diesel straight-4 1.6 L G8DA, Screws 1 – 10.
Figure 6. Engine block, Main bearing, Ford diesel straight-4 1.6 L G8DA, Screws 1 – 10.
First stage 7.38 lbf⋅ft
See figure 6.
Fourth stage 180° detach
Fifth stage 22.13 lbf⋅ft
Sixth stage 140°
expand_moreScrews 11 – 24
Second stage 4.43 lbf⋅ft
Seventh stage 5.9 lbf⋅ft
expand_moreScrews 25 and 26
Third stage 4.43 lbf⋅ft
Eighth stage 5.9 lbf⋅ft
expand_moreAll Ford diesel straight-4 1.6 L HHDA engines
expand_moreScrews 1 – 10
First stage 7.38 lbf⋅ft
See figure 6.
Fourth stage 180° detach
Fifth stage 22.13 lbf⋅ft
Sixth stage 140°
expand_moreScrews 11 – 24
Second stage 4.43 lbf⋅ft
Seventh stage 5.9 lbf⋅ft
expand_moreScrews 25 and 26
Third stage 4.43 lbf⋅ft
Eighth stage 5.9 lbf⋅ft
expand_moreAll Ford diesel straight-4 1.8 L KKDA engines
First stage 33.19 lbf⋅ft
Second stage 51.63 lbf⋅ft
Third stage 60°
expand_moreAll other modifications
First stage 22.13 lbf⋅ft
Second stage 63°
expand_moreEngine control
expand_moreCamshaft drive belt deflection pulley
All Ford diesel straight-4 1.6 L G8DA engines 27.29 lbf⋅ft
All Ford diesel straight-4 1.6 L G8DB engines 27.29 lbf⋅ft
All Ford diesel straight-4 1.6 L HHDA engines 27.29 lbf⋅ft
All Ford diesel straight-4 1.6 L HHDB engines 27.29 lbf⋅ft
All other modifications 41.3 lbf⋅ft
Camshaft timing chain guide rail 7.38 lbf⋅ft
expand_moreCamshaft timing chain tensioner
All Ford diesel straight-4 2.0 L G6DA engines 4.43 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DB engines 4.43 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DC engines 4.43 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DD engines 4.43 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DE engines 4.43 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DF engines 4.43 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DG engines 4.43 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreCamshaft timing gear
All Ford diesel straight-4 1.6 L G8DA engines 31.72 lbf⋅ft
All Ford diesel straight-4 1.6 L G8DB engines 31.72 lbf⋅ft
All Ford diesel straight-4 1.6 L HHDA engines 31.72 lbf⋅ft
All Ford diesel straight-4 1.6 L HHDB engines 31.72 lbf⋅ft
All Ford diesel straight-4 1.8 L KKDA engines 36.88 lbf⋅ft
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Second stage 60°
expand_moreChain tensioner
All Ford diesel straight-4 1.8 L KKDA engines 47.94 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreDrive belt tensioner device
With tensioning roller eccentric 16.96 lbf⋅ft
Otherwise 14.75 lbf⋅ft
expand_moreInlet camshaft wheel
All Ford gasoline straight-4 1.6 L HWDA engines 44.25 lbf⋅ft
Use new screw.
All Ford gasoline straight-4 1.6 L HWDB engines 44.25 lbf⋅ft
Use new screw.
expand_moreAll Ford gasoline straight-4 1.6 L HXDA engines
expand_moreCentral screws
First stage 18.44 lbf⋅ft
Second stage 75°
Locking screws 11.8 lbf⋅ft
expand_moreAll other modifications
Central screws 53.1 lbf⋅ft
Oil pump drive chain tensioner 7.38 lbf⋅ft
expand_moreOutlet camshaft wheel
All Ford gasoline straight-4 1.6 L HWDA engines 44.25 lbf⋅ft
Use new screw.
All Ford gasoline straight-4 1.6 L HWDB engines 44.25 lbf⋅ft
Use new screw.
expand_moreAll Ford gasoline straight-4 1.6 L HXDA engines
expand_moreCentral screws
First stage 18.44 lbf⋅ft
Second stage 75°
Locking screws 11.8 lbf⋅ft
expand_moreAll other modifications
Central screws 53.1 lbf⋅ft
expand_moreTiming case cover
expand_moreAll Ford diesel straight-4 1.8 L KKDA engines
M6 7.38 lbf⋅ft
M8 16.96 lbf⋅ft
expand_moreAll other modifications
M10 35.4 lbf⋅ft
M6 7.38 lbf⋅ft
Toothed belt guard 5.16 lbf⋅ft
Toothed belt guard at the bottom 6.64 lbf⋅ft
Toothed belt guard at the top 6.64 lbf⋅ft
expand_moreToothed belt tensioning roller
All Ford diesel straight-4 1.6 L G8DA engines 16.96 lbf⋅ft
All Ford diesel straight-4 1.6 L G8DB engines 16.96 lbf⋅ft
All Ford diesel straight-4 1.6 L HHDA engines 16.96 lbf⋅ft
All Ford diesel straight-4 1.6 L HHDB engines 16.96 lbf⋅ft
expand_moreAll Ford gasoline straight-4 1.6 L HWDA engines
Central screws 18.44 lbf⋅ft
Otherwise 14.75 lbf⋅ft
All Ford gasoline straight-4 1.6 L HXDA engines 18.44 lbf⋅ft
All Ford diesel straight-4 1.8 L KKDA engines 36.88 lbf⋅ft
All Ford gasoline straight-4 1.6 L SIDA engines 18.44 lbf⋅ft
All other modifications 15.49 lbf⋅ft
Toothed belt tightener 14.75 lbf⋅ft
expand_moreEngine lubrication
expand_moreOil cooler
All Ford gasoline straight-4 1.6 L HXDA engines 40.57 lbf⋅ft
All Ford gasoline straight-4 1.6 L SIDA engines 40.57 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreOil drain plug
1.6 Ti with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4150 RPM engine (2004.8–2007.3) 19.91 lbf⋅ft
1.6 Ti with gasoline straight-4 1.6 L 114 HP engine (2004.8–2007.3) 19.91 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 6000 RPM, 150 N⋅m at 4000 RPM engine (2003.10–2007.3) 20.65 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 6000 RPM, 150 N⋅m at 4000 RPM engine (2003.10–2007.3) 20.65 lbf⋅ft
1.8 TDCi with diesel straight-4 1.8 L 114 HP at 3700 RPM, 280 N⋅m at 1900 RPM engine (2005.1–2007.3) 26.55 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 118 HP engine (2003.10–2007.3) 20.65 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 118 HP engine (2003.10–2007.3) 20.65 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 123 HP engine (2004.4–2007.3) 20.65 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 123 HP engine (2004.4–2007.3) 20.65 lbf⋅ft
1.8 with gasoline/alcohol straight-4 1.8 L 123 HP engine (2004.4–2007.3) 20.65 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM, 185 N⋅m at 4500 RPM engine (2004.3–2007.3) 20.65 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM, 185 N⋅m at 4500 RPM engine (2004.3–2007.3) 20.65 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 143 HP engine (2004.3–2007.3) 20.65 lbf⋅ft
All other modifications 25.08 lbf⋅ft
expand_moreOil filter housing
expand_moreAll Ford diesel straight-4 2.0 L G6DC engines
Oil filter cover 18.44 lbf⋅ft
On the engine block 14.75 lbf⋅ft
expand_moreAll other modifications
On the engine block 18.44 lbf⋅ft
expand_moreOil pump
All Ford diesel straight-4 2.0 L G6DA engines 11.8 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DB engines 11.8 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DC engines 11.8 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DD engines 11.8 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DE engines 11.8 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DF engines 11.8 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DG engines 11.8 lbf⋅ft
expand_moreAll other modifications
First stage 7.38 lbf⋅ft
Second stage 16.96 lbf⋅ft
Oil pump chain wheel 18.44 lbf⋅ft
expand_moreOil sump
expand_moreAll Ford diesel straight-4 2.0 L G6DC engines
At the gearbox 35.4 lbf⋅ft
On the engine block 11.8 lbf⋅ft
All Ford diesel straight-4 1.6 L G8DA engines 7.38 lbf⋅ft
All Ford diesel straight-4 1.6 L G8DB engines 7.38 lbf⋅ft
All Ford diesel straight-4 1.6 L HHDA engines 7.38 lbf⋅ft
All Ford diesel straight-4 1.6 L HHDB engines 7.38 lbf⋅ft
expand_moreAll Ford gasoline straight-4 1.6 L HWDA engines
First stage 7.38 lbf⋅ft
Second stage 14.75 lbf⋅ft
At the gearbox 34.67 lbf⋅ft
All Ford gasoline straight-4 1.6 L HXDA engines 14.75 lbf⋅ft
Tighten in several steps.
Figure 7. Engine lubrication, Oil sump.
Figure 7. Engine lubrication, Oil sump.
All Ford diesel straight-4 1.8 L KKDA engines 7.38 lbf⋅ft
See figure 7.
All Ford gasoline straight-4 1.6 L SIDA engines 14.75 lbf⋅ft
Tighten in several steps.
All other modifications 18.44 lbf⋅ft
expand_moreEngine management
expand_moreCamshaft sensor
All Ford diesel straight-4 1.8 L KKDA engines 7.38 lbf⋅ft
All other modifications 1.48 lbf⋅ft
expand_moreCrankshaft sensor
All Ford diesel straight-4 2.0 L G6DA engines 5.9 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DB engines 5.9 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DC engines 5.9 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DD engines 5.9 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DE engines 5.9 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DF engines 5.9 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DG engines 5.9 lbf⋅ft
All Ford gasoline straight-4 1.6 L HWDA engines 6.64 lbf⋅ft
All Ford gasoline straight-4 1.6 L HWDB engines 6.64 lbf⋅ft
All Ford gasoline straight-4 1.6 L HXDA engines 6.64 lbf⋅ft
All Ford gasoline straight-4 1.6 L SIDA engines 6.64 lbf⋅ft
All other modifications 5.16 lbf⋅ft
Exhaust gas temperature sensor 22.13 lbf⋅ft
expand_moreGlow plugs
All Ford diesel straight-4 1.6 L G8DA engines 5.9 lbf⋅ft
All Ford diesel straight-4 1.6 L G8DB engines 5.9 lbf⋅ft
All Ford diesel straight-4 1.6 L HHDA engines 5.9 lbf⋅ft
All Ford diesel straight-4 1.6 L HHDB engines 5.9 lbf⋅ft
All Ford diesel straight-4 1.8 L KKDA engines 11.06 lbf⋅ft
All other modifications 3.69 lbf⋅ft
Knock sensor 14.75 lbf⋅ft
expand_moreLambda sensor
All Ford gasoline straight-4 1.6 L HWDA engines 30.98 lbf⋅ft
All Ford gasoline straight-4 1.6 L HWDB engines 30.98 lbf⋅ft
All Ford gasoline straight-4 1.6 L HXDA engines 33.19 lbf⋅ft
All Ford gasoline straight-4 1.6 L SIDA engines 33.19 lbf⋅ft
All other modifications 34.67 lbf⋅ft
expand_moreEngine mounting
expand_moreEngine bracket
1.6 TDCi with diesel straight-4 1.6 L 107 HP at 4000 RPM, 240 N⋅m at 1750 RPM engine (2003.10–2007.3) 40.57 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 107 HP at 4000 RPM, 240 N⋅m at 1750 RPM engine (2003.10–2007.3) 40.57 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 89 HP at 4000 RPM, 215 N⋅m at 1750 RPM engine (2005.2–2007.3) 40.57 lbf⋅ft
1.6 TDCi with diesel straight-4 1.6 L 89 HP at 4000 RPM, 215 N⋅m at 1750 RPM engine (2005.2–2007.3) 40.57 lbf⋅ft
expand_more1.6 Ti with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4150 RPM engine (2004.8–2007.3)
On the engine block 40.57 lbf⋅ft
expand_more1.6 with gasoline straight-4 1.6 L 99 HP at 6000 RPM, 150 N⋅m at 4000 RPM engine (2003.10–2007.3)
expand_moreOn the engine block
First stage Tighten by hand
Second stage 40.57 lbf⋅ft
1.8 TDCi with diesel straight-4 1.8 L 114 HP at 3700 RPM, 280 N⋅m at 1900 RPM engine (2005.1–2007.3) 20.65 lbf⋅ft
expand_more1.8 with gasoline straight-4 1.8 L 118 HP engine (2003.10–2007.3)
Stud screws 8.85 lbf⋅ft
expand_more1.8 with gasoline straight-4 1.8 L 123 HP engine (2004.4–2007.3)
Stud screws 8.85 lbf⋅ft
All other modifications 41.3 lbf⋅ft
expand_moreEngine mounting
expand_more1.6 TDCi with diesel straight-4 1.6 L 107 HP at 4000 RPM, 240 N⋅m at 1750 RPM engine (2003.10–2007.3)
expand_moreNuts
Front 59 lbf⋅ft
Replace nuts.
expand_moreRear
Central screws 109.16 lbf⋅ft
expand_moreScrews
Front 66.38 lbf⋅ft
expand_more1.6 TDCi with diesel straight-4 1.6 L 89 HP at 4000 RPM, 215 N⋅m at 1750 RPM engine (2005.2–2007.3)
expand_moreFront
Nuts 59 lbf⋅ft
Replace nuts.
Screws 66.38 lbf⋅ft
expand_moreRear
Central screws 109.16 lbf⋅ft
expand_more1.8 with gasoline straight-4 1.8 L 118 HP engine (2003.10–2007.3)
On chassis 59 lbf⋅ft
On engine bracket 66.38 lbf⋅ft
expand_more1.8 with gasoline straight-4 1.8 L 123 HP engine (2004.4–2007.3)
On chassis 59 lbf⋅ft
On engine bracket 66.38 lbf⋅ft
expand_moreAll other modifications
On chassis 66.38 lbf⋅ft
On engine bracket 59 lbf⋅ft
Replace nuts.
expand_moreSubframe
expand_moreOn chassis
Front 84.82 lbf⋅ft
Rear 202.83 lbf⋅ft
expand_moreSubframe stiffening plate
On chassis 51.63 lbf⋅ft
Torque arm 59 lbf⋅ft
expand_moreExhaust system
expand_moreCatalytic converter
expand_moreAll Ford diesel straight-4 1.6 L G8DA engines
Clamps at the turbocharger 18.44 lbf⋅ft
expand_moreAll Ford diesel straight-4 1.6 L HHDA engines
Clamps at the turbocharger 18.44 lbf⋅ft
Replace clamps.
expand_moreAll other modifications
At the bracket 18.44 lbf⋅ft
Clamps at the turbocharger 18.44 lbf⋅ft
Replace clamps.
On particle filter 37.62 lbf⋅ft
Replace seals and nuts.
Catalytic converter bracket 18.44 lbf⋅ft
Diesel particulate filter 37.62 lbf⋅ft
Replace seals and nuts.
expand_moreExhaust manifold
All Ford diesel straight-4 2.0 L G6DA engines 22.13 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DB engines 22.13 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DC engines 22.13 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DD engines 22.13 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DE engines 22.13 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DF engines 22.13 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DG engines 22.13 lbf⋅ft
expand_moreAll Ford diesel straight-4 1.6 L G8DA engines
Heat shields 5.16 lbf⋅ft
Otherwise 18.44 lbf⋅ft
expand_moreAll Ford diesel straight-4 1.6 L HHDA engines
Heat shields 5.16 lbf⋅ft
Otherwise 18.44 lbf⋅ft
All Ford gasoline straight-4 1.6 L HWDA engines 40.57 lbf⋅ft
All Ford gasoline straight-4 1.6 L HWDB engines 40.57 lbf⋅ft
All Ford gasoline straight-4 1.6 L HXDA engines 37.62 lbf⋅ft
All Ford diesel straight-4 1.8 L KKDA engines 17.7 lbf⋅ft
All Ford gasoline straight-4 1.6 L SIDA engines 37.62 lbf⋅ft
expand_moreAll other modifications
Heat shields 7.38 lbf⋅ft
Otherwise 37.62 lbf⋅ft
expand_moreFuel supply
expand_moreFuel lines
expand_more1.8 TDCi with diesel straight-4 1.8 L 114 HP at 3700 RPM, 280 N⋅m at 1900 RPM engine (2005.1–2007.3)
Fuel lines 18.44 lbf⋅ft
expand_moreOn rail
Fuel lines 28.03 lbf⋅ft
expand_moreIgnition system
expand_moreSpark plugs
All Ford gasoline straight-4 1.6 L HWDA engines 11.06 lbf⋅ft
All Ford gasoline straight-4 1.6 L HWDB engines 11.06 lbf⋅ft
All Ford gasoline straight-4 1.6 L HXDA engines 11.06 lbf⋅ft
All Ford gasoline straight-4 1.6 L SIDA engines 11.06 lbf⋅ft
All other modifications 8.85 lbf⋅ft
expand_moreStart system
expand_moreStarter
All Ford diesel straight-4 2.0 L G6DA engines 25.81 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DB engines 25.81 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DC engines 25.81 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DD engines 25.81 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DE engines 25.81 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DF engines 25.81 lbf⋅ft
All Ford diesel straight-4 2.0 L G6DG engines 25.81 lbf⋅ft
expand_moreAll Ford gasoline straight-4 1.6 L HWDA engines
IB5 gearbox 34.67 lbf⋅ft
All Ford gasoline straight-4 1.6 L HXDA engines 34.67 lbf⋅ft
All Ford diesel straight-4 1.8 L KKDA engines 25.81 lbf⋅ft
All Ford gasoline straight-4 1.6 L SIDA engines 34.67 lbf⋅ft
expand_moreAll other modifications
CFT23 gearbox 18.44 lbf⋅ft
Otherwise 25.81 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2005 Ford C-Max Compact MPV user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Ford warranty policy for your region. In some regions DIY service may invalidate your warranty.

Table of Contents

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Ford C-Max Compact MPV service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2005 Ford C-Max Compact MPV you're not only saving money, but also also improving your technical skills and learning something new.

Ford C-Max Compact MPV First generation (MK1) model years

Units:
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