1996 Chrysler Voyager engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


All Chrysler gasoline straight-4 2.4 L B00 engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All Chrysler gasoline straight-4 2.0 L C00 engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All Chrysler gasoline V6 3.3 L R00 engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAll other modifications


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt tensioner


3.0 with gasoline V6 3.0 L 150 HP engine (1995.1–2001.3)	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m


Alternator	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
Power steering pump bracket	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreServo steering pump


Left	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
Right	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreCarburetion


Injection nozzle (injector)	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m

expand_moreCylinder head

expand_moreCylinder head screws

expand_moreScrews 1 – 10

Figure 1. Cylinder head, Cylinder head screws, Screws 1 – 10.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Tighten new screws in 1 to 10 sequence. See figure 1.
Second stage	70°70°70°
The tightening sequence is: 8 - 7 - 6 - 5 - 4 - 3 - 2 - 1 - 10 - 9.
Third stage	70°70°70°
Tenth stage	Loosen screw(s).

expand_moreEleventh stage


First step	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
The tightening sequence is: 8 - 7 - 6 - 5 - 4 - 3 - 2 - 1 - 10 - 9.
Second step	130°130°130°

expand_moreScrews 11 – 14


Fourth stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Fifth stage	80–90°80–90°80–90°
Thirty-second stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m

expand_moreScrews 15 – 18


Sixth stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Seventh stage	80–90°80–90°80–90°
Thirty-third stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m


Eighth stage	Warm-up run
Let engine idle for 20 minutes after it has reached its operating temperature.
Ninth stage	Let engine cool

expand_moreScrews 8


Twelfth stage	Loosen screw(s).

expand_moreThirteenth stage


First step	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second step	130°130°130°

expand_moreScrews 7


Fourteenth stage	Loosen screw(s).

expand_moreFifteenth stage


First step	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second step	130°130°130°

expand_moreScrews 6


Sixteenth stage	Loosen screw(s).

expand_moreSeventeenth stage


First step	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second step	130°130°130°

expand_moreScrews 5


Eighteenth stage	Loosen screw(s).

expand_moreNineteenth stage


First step	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second step	130°130°130°

expand_moreScrews 4


Twentieth stage	Loosen screw(s).

expand_moreTwenty-first stage


First step	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second step	130°130°130°

expand_moreScrews 3


Twenty-second stage	Loosen screw(s).

expand_moreTwenty-third stage


First step	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second step	130°130°130°

expand_moreScrews 2


Twenty-fourth stage	Loosen screw(s).

expand_moreTwenty-fifth stage


First step	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second step	130°130°130°

expand_moreScrews 1


Twenty-sixth stage	Loosen screw(s).

expand_moreTwenty-seventh stage


First step	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second step	130°130°130°

expand_moreScrews 10


Twenty-eighth stage	Loosen screw(s).

expand_moreTwenty-ninth stage


First step	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second step	130°130°130°

expand_moreScrews 9


Thirtieth stage	Loosen screw(s).

expand_moreThirty-first stage


First step	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second step	130°130°130°


Rocker bridge	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Valve cover	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing


First stage	21.39 lbf⋅ft21.39 lbf⋅ft29 N⋅m
Second stage	60°60°60°


Crankshaft central screws	144.56 lbf⋅ft144.56 lbf⋅ft196 N⋅m
Flywheel	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_moreMain bearing


Bearing cap	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m

expand_moreVibration damper


All Chrysler gasoline straight-4 2.4 L B00 engines	99.57 lbf⋅ft99.57 lbf⋅ft135 N⋅m
All Chrysler gasoline straight-4 2.0 L C00 engines	104.73 lbf⋅ft104.73 lbf⋅ft142 N⋅m
All Chrysler gasoline V6 3.0 L EFA engines	99.57 lbf⋅ft99.57 lbf⋅ft135 N⋅m
All other modifications	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreEngine control


Camshaft timing gear	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreDrive belt tensioner device


2.0 i with gasoline 4 cylinder 2.0 L 131 HP engine (1995.1–2001.3)	22.86 lbf⋅ft22.86 lbf⋅ft31 N⋅m

expand_moreTiming case cover


All Chrysler diesel straight-4 2.5 L 425 CLIRS/X engines	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
All Chrysler diesel straight-4 2.5 L ENC engines	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreAll other modifications


M10	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
M8	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_moreToothed belt guard


All Chrysler gasoline straight-4 2.4 L B00 engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All Chrysler gasoline straight-4 2.0 L C00 engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All Chrysler gasoline V6 3.0 L EFA engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreToothed belt tensioning roller


All Chrysler gasoline straight-4 2.4 L B00 engines	44.99 lbf⋅ft44.99 lbf⋅ft61 N⋅m
All Chrysler gasoline straight-4 2.0 L C00 engines	22.86 lbf⋅ft22.86 lbf⋅ft31 N⋅m
All Chrysler gasoline V6 3.0 L EFA engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreEngine lubrication

expand_moreOil drain plug


All Chrysler diesel straight-4 2.5 L 425 CLIRS/X engines	58.27 lbf⋅ft58.27 lbf⋅ft79 N⋅m
All Chrysler gasoline straight-4 2.4 L B00 engines	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m
All Chrysler diesel straight-4 2.5 L ENC engines	58.27 lbf⋅ft58.27 lbf⋅ft79 N⋅m


Oil filter housing	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Oil sump	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreEngine management


Glow plugs	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket


All Chrysler gasoline straight-4 2.4 L B00 engines	44.99 lbf⋅ft44.99 lbf⋅ft61 N⋅m
All Chrysler gasoline straight-4 2.0 L C00 engines	44.99 lbf⋅ft44.99 lbf⋅ft61 N⋅m
All Chrysler gasoline V6 3.0 L EFA engines	30.24 lbf⋅ft30.24 lbf⋅ft41 N⋅m

expand_moreTorque arm

expand_more2.0 i with gasoline 4 cylinder 2.0 L 131 HP engine (1995.1–2001.3)


Long screws	74.49 lbf⋅ft74.49 lbf⋅ft101 N⋅m
Short screws	44.99 lbf⋅ft44.99 lbf⋅ft61 N⋅m

expand_moreExhaust system

expand_moreExhaust manifold


All Chrysler diesel straight-4 2.5 L 425 CLIRS/X engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All Chrysler diesel straight-4 2.5 L ENC engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAll Chrysler gasoline V6 3.3 L R00 engines


Nuts	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m


All other modifications	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 1996 Chrysler Voyager user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Chrysler warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Chrysler Voyager service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 1996 Chrysler Voyager you're not only saving money, but also also improving your technical skills and learning something new.

1996 Chrysler Voyager Third generation Engine Fastener Tightening Specifications

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Conquer your fears and never give up!

Chrysler Voyager Third generation model years

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