2008 Chrysler Grand Voyager engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


Chrysler diesel straight-4 2.8 L ENS 161 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt deflection pulley


2.8 CRD (2007.10–)	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m
2.8 CRD with diesel straight-4 2.8 L 161 HP engine (2007.10–)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreAuxiliary drive belt tensioner


Chrysler diesel straight-4 2.8 L ENS 161 HP	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


Auxiliary drive belt tensioner	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreAir-conditioning compressor


Chrysler diesel straight-4 2.8 L ENS 161 HP	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m

expand_moreAir-conditioning compressor bracket


2.8 CRD with diesel straight-4 2.8 L 161 HP engine (2007.10–)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreAlternator


Chrysler diesel straight-4 2.8 L ENS 161 HP	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m

expand_moreGenerator bracket


2.8 CRD with diesel straight-4 2.8 L 161 HP engine (2007.10–)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreServo pump pulley


2.8 CRD with diesel straight-4 2.8 L 161 HP engine (2007.10–)	24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m

expand_moreServo steering pump


Chrysler diesel straight-4 2.8 L ENS 161 HP	24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m

expand_moreCarburetion

expand_moreFuel-distributing pipe


Chrysler diesel straight-4 2.8 L ENS 161 HP	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreHigh-pressure pump


2.8 CRD with diesel straight-4 2.8 L 161 HP engine (2007.10–)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreHigh-pressure pump pulley


2.8 CRD with diesel straight-4 2.8 L 161 HP engine (2007.10–)	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m

expand_moreInjection hoses

expand_more2.8 CRD with diesel straight-4 2.8 L 161 HP engine (2007.10–)


On injector	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreOn rail


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace injection line.
Second stage	75°75°75°

expand_moreInjection nozzle (injector)


2.8 CRD with diesel straight-4 2.8 L 161 HP engine (2007.10–)	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m

expand_moreCharging

expand_moreTurbo charger


2.8 CRD with diesel straight-4 2.8 L 161 HP engine (2007.10–)	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m

expand_moreCooling system

expand_moreCoolant pump


Chrysler diesel straight-4 2.8 L ENS 161 HP	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

Figure 1. Cylinder head, Camshaft bearing.


Chrysler diesel straight-4 2.8 L ENS 161 HP	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Replace screws. See figure 1.

expand_moreCylinder head screws

expand_moreChrysler diesel straight-4 2.8 L ENS 161 HP

Figure 2. Cylinder head, Cylinder head screws, Chrysler diesel straight-4 2.8 L ENS 161 HP.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws. See figure 2.
Second stage	85°85°85°
Third stage	85°85°85°
Fourth stage	85°85°85°

expand_moreValve cover


Chrysler diesel straight-4 2.8 L ENS 161 HP	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreValve cover locking screws


2.8 CRD (2007.10–)	79.66 lbf⋅ft79.66 lbf⋅ft108 N⋅m
2.8 CRD with diesel straight-4 2.8 L 161 HP engine (2007.10–)	Tighten by hand

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreChrysler diesel straight-4 2.8 L ENS 161 HP


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Third stage	40°40°40°
Fourth stage	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m
Control tensioner

expand_moreCrankshaft central screws

expand_more2.8 CRD with diesel straight-4 2.8 L 161 HP engine (2007.10–)


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Left-hand thread
Second stage	120°120°120°

expand_moreDrive plate

expand_moreChrysler diesel straight-4 2.8 L ENS 161 HP


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use new screws and tighten them crosswise.
Second stage	Loosen screw(s).
Loosen the screws separately.
Third stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more40 mm screws


Fourth stage	60°60°60°

expand_more50 mm screws


Fourth stage	75°75°75°

expand_more60 mm screws


Fourth stage	90°90°90°

expand_moreMain bearing

expand_moreChrysler diesel straight-4 2.8 L ENS 161 HP

Figure 3. Engine block, Main bearing, Chrysler diesel straight-4 2.8 L ENS 161 HP.


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Note correct order of tensioning. See figure 3.
Figure 4. Engine block, Main bearing, Chrysler diesel straight-4 2.8 L ENS 161 HP.
Second stage	90°90°90°
Note correct order of tensioning. See figure 4.

expand_moreVibration damper


2.8 CRD (2007.10–)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
2.8 CRD with diesel straight-4 2.8 L 161 HP engine (2007.10–)	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m
All other modifications	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreEngine control

expand_moreCamshaft timing gear


Chrysler diesel straight-4 2.8 L ENS 161 HP	47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m
Chrysler gasoline V6 3.3 L EGV 168 HP	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
Chrysler gasoline V6 3.8 L EGL 190 HP	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreTiming case cover

expand_moreAll Chrysler gasoline V6 3.8 L EGL engines


M10	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
M8	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_moreAll Chrysler gasoline V6 3.3 L EGV engines


M10	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
M8	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m


Toothed belt guard	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreToothed belt guard at the bottom


2.8 CRD with diesel straight-4 2.8 L 161 HP engine (2007.10–)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreToothed belt guard at the top


2.8 CRD with diesel straight-4 2.8 L 161 HP engine (2007.10–)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m


Toothed belt tensioning roller	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreEngine lubrication

expand_moreOil drain plug


Chrysler diesel straight-4 2.8 L ENS 161 HP	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreOil filter housing

expand_moreChrysler diesel straight-4 2.8 L ENS 161 HP


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil sump

expand_moreChrysler diesel straight-4 2.8 L ENS 161 HP

expand_moreOil sump lower part


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Second stage	loosen by 90°
Third stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOil sump top part


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Second stage	loosen by 90°

expand_moreThird stage


M6	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
M8	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


Chrysler diesel straight-4 2.8 L ENS 161 HP	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreCrankshaft sensor


Chrysler diesel straight-4 2.8 L ENS 161 HP	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreGlow plugs


2.8 CRD with diesel straight-4 2.8 L 161 HP engine (2007.10–)	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket


Chrysler diesel straight-4 2.8 L ENS 161 HP	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreEngine mounting

expand_moreChrysler diesel straight-4 2.8 L ENS 161 HP


On chassis	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m
On engine bracket	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreExtension cross support on subframe


Front	83.34 lbf⋅ft83.34 lbf⋅ft113 N⋅m
Rear	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreTorque support bracket

expand_more2.8 CRD with diesel straight-4 2.8 L 161 HP engine (2007.10–)


On the engine block	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreExhaust system

expand_moreExhaust manifold


2.8 CRD with diesel straight-4 2.8 L 161 HP engine (2007.10–)	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreFuel supply

expand_moreFuel lines

expand_more2.8 CRD with diesel straight-4 2.8 L 161 HP engine (2007.10–)

expand_moreHigh-pressure pump


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	75°75°75°


On rail	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
Replace fuel line.

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2008 Chrysler Grand Voyager user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Chrysler warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Chrysler Grand Voyager service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2008 Chrysler Grand Voyager you're not only saving money, but also also improving your technical skills and learning something new.

2008 Chrysler Grand Voyager Fifth generation Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Chrysler Grand Voyager Fifth generation model years

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