2009 Chrysler 300C Touring engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_more3.5 with gasoline V6 3.5 L 245 HP engine (2004.9–2010.12)


Lower section of intake manifold	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
Upper section of intake manifold	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m


All other modifications	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt deflection pulley


5.7 AWD with gasoline V8 5.7 L 335 HP engine (2005.4–2010.12)	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
5.7 AWD with gasoline V8 5.7 L 335 HP engine (2005.4–2010.12)	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
All other modifications	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreAuxiliary drive belt tensioner


All Chrysler diesel V6 3.0 L EXL engines	42.78 lbf⋅ft42.78 lbf⋅ft58 N⋅m
All other modifications	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m

expand_moreAir-conditioning compressor

expand_moreAll Chrysler gasoline V6 2.7 L 2.7FX engines


M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
M8	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m


All Chrysler gasoline V6 3.5 L 3.5CSP engines	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m
All Chrysler gasoline V6 3.5 L EEG engines	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m

expand_moreAll Chrysler gasoline V6 2.7 L EES engines


M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
M8	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m


All Chrysler diesel V6 3.0 L EXL engines	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m
All other modifications	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m


Air-conditioning compressor pressure line	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAlternator


All Chrysler diesel V6 3.0 L EXL engines	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
All other modifications	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m


Generator bracket	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
Hydraulic lines at the servo-steering pump	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_moreServo steering pump


All Chrysler diesel V6 3.0 L EXL engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All other modifications	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreVacuum pump


3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCarburetion

expand_moreExhaust recirculation pipe

expand_more3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	90°90°90°

expand_moreFuel-distributing pipe


3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
3.5 with gasoline V6 3.5 L 245 HP engine (2004.9–2010.12)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
3.5 with gasoline V6 3.5 L 245 HP engine (2004.9–2010.12)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
All other modifications	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreHigh-pressure line

expand_more3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)


On high-pressure pump	24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
On rail	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_moreHigh-pressure pump


3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m

expand_moreHigh-pressure pump pulley


3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m

expand_moreInjection hoses

expand_more3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)


On injector	24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
On rail	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_moreInjection nozzle (injector)

expand_more3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Second stage	180°180°180°

expand_moreCharging

expand_moreTurbo charger

expand_more3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)

expand_moreOn exhaust manifold


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°

expand_moreTurbocharger bracket

expand_more3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)


At the turbocharger	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreTurbocharger oil feed line

expand_more3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)

expand_moreAt the turbocharger


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m


On the engine block	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreCooling system

expand_moreCoolant pump

expand_more3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)


M6	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


5.7 AWD with gasoline V8 5.7 L 335 HP engine (2005.4–2010.12)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
5.7 AWD with gasoline V8 5.7 L 335 HP engine (2005.4–2010.12)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
6.1 SRT8 with gasoline V8 6.1 L 425 HP engine (2005.6–2010.12)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All other modifications	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


2.7 with gasoline V6 2.7 L 174 HP engine (2007.1–2010.12)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Tighten in steps from inside to outside.
2.7 with gasoline V6 2.7 L 190 HP engine (2004.9–2010.12)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Tighten in steps from inside to outside.
2.7 with gasoline V6 2.7 L 190 HP engine (2004.9–2010.12)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Tighten in steps from inside to outside.

expand_more3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)


Retaining clamp	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreAll other modifications


Cap	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreCylinder head screws

expand_more2.7 with gasoline V6 2.7 L 174 HP engine (2007.1–2010.12)

expand_moreScrews 1 – 8

Figure 1. Cylinder head, Cylinder head screws, 2.7 with gasoline V6 2.7 L 174 HP engine (2007.1–2010.12), Screws 1 – 8.


First stage	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
See figure 1.
Second stage	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m
Third stage	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m
Fourth stage	90°90°90°

expand_moreScrews 9 – 11


Fifth stage	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_more2.7 with gasoline V6 2.7 L 190 HP engine (2004.9–2010.12)

expand_moreScrews 1 – 8


First stage	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
See figure 1.
Second stage	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m
Third stage	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m
Fourth stage	90°90°90°

expand_moreScrews 9 – 11


Fifth stage	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_more3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)

expand_moreScrews 1 – 8

Figure 2. Cylinder head, Cylinder head screws, 3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12), Screws 1 – 8.


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Heed bolt length. See figure 2.
Third stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Fifth stage	90°90°90°
Sixth stage	90°90°90°
Seventh stage	90°90°90°

expand_moreScrews 9 – 10


Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Fourth stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Control tensioner

expand_more3.5 AWD with gasoline V6 3.5 L 245 HP engine (2004.9–2010.12)

Figure 3. Cylinder head, Cylinder head screws, 3.5 AWD with gasoline V6 3.5 L 245 HP engine (2004.9–2010.12).


First stage	44.99 lbf⋅ft44.99 lbf⋅ft61 N⋅m
See figure 3.
Second stage	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m
Third stage	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m
Fourth stage	90°90°90°

expand_more5.7 AWD with gasoline V8 5.7 L 335 HP engine (2005.4–2010.12)

expand_moreM12

Figure 4. Cylinder head, Cylinder head screws, 5.7 AWD with gasoline V8 5.7 L 335 HP engine (2005.4–2010.12), M12.


First stage	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m
See figure 4.
Third stage	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
Fifth stage	90°90°90°

expand_moreM8


Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Fourth stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Sixth stage	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m

expand_moreAll other modifications

expand_moreM12


First stage	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m
See figure 4.
Third stage	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
Fifth stage	90°90°90°

expand_moreM8


Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Fourth stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Control tensioner
Sixth stage	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m

expand_moreCylinder head screws shank length (maximum)


3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)	8.15 in8.15 in207 mm

expand_moreCylinder head screws shank length (new)


3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)	8.07 in8.07 in205 mm

expand_moreRocker bridge


3.5 AWD with gasoline V6 3.5 L 245 HP engine (2004.9–2010.12)	22.86 lbf⋅ft22.86 lbf⋅ft31 N⋅m
See figure 5.

3.5 with gasoline V6 3.5 L 245 HP engine (2004.9–2010.12)	22.86 lbf⋅ft22.86 lbf⋅ft31 N⋅m
See figure 5.

3.5 with gasoline V6 3.5 L 245 HP engine (2004.9–2010.12)	22.86 lbf⋅ft22.86 lbf⋅ft31 N⋅m
See figure 5.
All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Tighten in steps from inside to outside.

expand_moreValve cover

expand_more3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)

Figure 6. Cylinder head, Valve cover, 3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12).


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
See figure 6.
Second stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Third stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


5.7 AWD with gasoline V8 5.7 L 335 HP engine (2005.4–2010.12)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
helically from the inside out
5.7 AWD with gasoline V8 5.7 L 335 HP engine (2005.4–2010.12)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
helically from the inside out
5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
helically from the inside out
5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
helically from the inside out
5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
helically from the inside out
6.1 SRT8 with gasoline V8 6.1 L 425 HP engine (2005.6–2010.12)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
helically from the inside out
All other modifications	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_more3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)

Figure 7. Engine block, Connecting rod bearing, 3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12).


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace and lightly oil the screws. See figure 7.
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Note correct order of tensioning.
Third stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Fourth stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Fifth stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Sixth stage	90°90°90°
Seventh stage	90°90°90°
Eighth stage	90°90°90°
Ninth stage	90°90°90°

expand_more5.7 AWD with gasoline V8 5.7 L 335 HP engine (2005.4–2010.12)


First stage	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Second stage	90°90°90°

expand_more5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)


First stage	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Replace screws.
Second stage	90°90°90°

expand_more6.1 SRT8 with gasoline V8 6.1 L 425 HP engine (2005.6–2010.12)


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Second stage	60°60°60°

expand_moreAll other modifications


First stage	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Second stage	90°90°90°

expand_moreCrankshaft central screws


All Chrysler gasoline V6 2.7 L 2.7FX engines	125.39 lbf⋅ft125.39 lbf⋅ft170 N⋅m
All Chrysler gasoline V6 3.5 L 3.5CSP engines	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
All Chrysler gasoline V6 3.5 L EEG engines	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
All Chrysler gasoline V6 2.7 L EER engines	125.39 lbf⋅ft125.39 lbf⋅ft170 N⋅m
All Chrysler gasoline V6 2.7 L EES engines	125.39 lbf⋅ft125.39 lbf⋅ft170 N⋅m

expand_moreAll Chrysler diesel V6 3.0 L EXL engines


First stage	154.89 lbf⋅ft154.89 lbf⋅ft210 N⋅m
Use new screw.
Second stage	180°180°180°


All other modifications	129.81 lbf⋅ft129.81 lbf⋅ft176 N⋅m

expand_moreCrankshaft pulley


3.5 AWD with gasoline V6 3.5 L 245 HP engine (2004.9–2010.12)	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_moreDrive plate

expand_moreAll Chrysler diesel V6 3.0 L EXL engines


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Second stage	90°90°90°


All other modifications	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Use screw-locking compound.

expand_moreMain bearing

expand_more3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)

expand_moreScrews 1 – 16

Figure 8. Engine block, Main bearing, 3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12), Screws 1 – 16.


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace and lightly oil the screw. See figure 8.
Second stage	95°95°95°
Note correct order of tensioning.
Third stage	95°95°95°

expand_moreScrews 17 – 24


Fourth stage	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m
Fifth stage	95°95°95°

expand_more3.5 AWD with gasoline V6 3.5 L 245 HP engine (2004.9–2010.12)

expand_moreInside screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°

expand_moreOutside screws


Third stage	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Fourth stage	90°90°90°

expand_moreLateral-fitting


Fifth stage	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_more5.7 AWD with gasoline V8 5.7 L 335 HP engine (2005.4–2010.12)

expand_moreM12


First stage	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
helically from the inside out
Second stage	90°90°90°


M8	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
helically from the inside out

expand_more5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)

expand_moreM12


First stage	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
helically from the inside out
Second stage	90°90°90°


M8	22.86 lbf⋅ft22.86 lbf⋅ft31 N⋅m
helically from the inside out

expand_more6.1 SRT8 with gasoline V8 6.1 L 425 HP engine (2005.6–2010.12)

expand_moreScrews 1 – 10

Figure 9. Engine block, Main bearing, 6.1 SRT8 with gasoline V8 6.1 L 425 HP engine (2005.6–2010.12), Screws 1 – 10.


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 9.
Second stage	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Third stage	90°90°90°

expand_moreScrews 11 – 20


Fourth stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace the shim.
Fifth stage	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreAll other modifications

expand_moreScrews 1 – 8

Figure 10. Engine block, Main bearing, All other modifications, Screws 1 – 8.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
See figure 10.
Second stage	90°90°90°

expand_moreScrews 9 – 16

Figure 11. Engine block, Main bearing, All other modifications, Screws 9 – 16.


Third stage	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
See figure 11.
Fourth stage	90°90°90°

expand_moreScrews 17 – 24

Figure 12. Engine block, Main bearing, All other modifications, Screws 17 – 24.


Fifth stage	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
See figure 12.

expand_moreVibration damper


3.5 AWD with gasoline V6 3.5 L 245 HP engine (2004.9–2010.12)	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
5.7 AWD with gasoline V8 5.7 L 335 HP engine (2005.4–2010.12)	129.81 lbf⋅ft129.81 lbf⋅ft176 N⋅m
5.7 AWD with gasoline V8 5.7 L 335 HP engine (2005.4–2010.12)	129.81 lbf⋅ft129.81 lbf⋅ft176 N⋅m

expand_moreEngine control

expand_moreCamshaft timing chain guide rail


All Chrysler gasoline V8 6.1 L ESF engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All Chrysler diesel V6 3.0 L EXL engines	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m

expand_moreCamshaft timing chain slip rail


3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m

expand_moreCamshaft timing chain tensioner


All Chrysler gasoline V6 2.7 L 2.7FX engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All Chrysler gasoline V6 2.7 L EER engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All Chrysler gasoline V6 2.7 L EES engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All Chrysler diesel V6 3.0 L EXL engines	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreCamshaft timing gear


2.7 with gasoline V6 2.7 L 174 HP engine (2007.1–2010.12)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
2.7 with gasoline V6 2.7 L 190 HP engine (2004.9–2010.12)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
2.7 with gasoline V6 2.7 L 190 HP engine (2004.9–2010.12)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_more3.5 with gasoline V6 3.5 L 245 HP engine (2004.9–2010.12)


First stage	75.23 lbf⋅ft75.23 lbf⋅ft102 N⋅m
Use new screw.
Second stage	90°90°90°


All other modifications	89.98 lbf⋅ft89.98 lbf⋅ft122 N⋅m


Chain tensioner	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreControl drive chain guide rail


5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
All other modifications	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreControl drive chain tensioner


5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
6.1 SRT8 with gasoline V8 6.1 L 425 HP engine (2005.6–2010.12)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All other modifications	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m


Control drive chain tensioning rail	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
Control drive timing chain slip rail	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreDrive belt tensioner device


3.5 AWD with gasoline V6 3.5 L 245 HP engine (2004.9–2010.12)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
3.5 with gasoline V6 3.5 L 245 HP engine (2004.9–2010.12)	44.99 lbf⋅ft44.99 lbf⋅ft61 N⋅m
3.5 with gasoline V6 3.5 L 245 HP engine (2004.9–2010.12)	44.99 lbf⋅ft44.99 lbf⋅ft61 N⋅m

expand_moreTiming case cover

expand_moreAll Chrysler gasoline V6 2.7 L 2.7FX engines


M10	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
M6	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreAll Chrysler gasoline V6 2.7 L EES engines


M10	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
M6	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m


All Chrysler diesel V6 3.0 L EXL engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreToothed belt guard


M10	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
M6	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
M8	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreEngine lubrication

expand_moreOil cooler


3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
3.5 with gasoline V6 3.5 L 245 HP engine (2004.9–2010.12)	44.99 lbf⋅ft44.99 lbf⋅ft61 N⋅m
3.5 with gasoline V6 3.5 L 245 HP engine (2004.9–2010.12)	44.99 lbf⋅ft44.99 lbf⋅ft61 N⋅m
All other modifications	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreOil drain plug


All Chrysler diesel V6 3.0 L EXL engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All other modifications	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Replace sealing rings.


Oil filter	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreOil filter housing

expand_more3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil pump


3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
Tighten cross-wise.
5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
Tighten cross-wise.
5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
Tighten cross-wise.
6.1 SRT8 with gasoline V8 6.1 L 425 HP engine (2005.6–2010.12)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
Tighten cross-wise.

expand_moreAll other modifications


Oil pump cover	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
On the engine block	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreOil sump

expand_more3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)

expand_moreM6


Oil sump top part	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m

expand_moreM8


Oil sump top part	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Oil sump lower part	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_more3.5 with gasoline V6 3.5 L 245 HP engine (2004.9–2010.12)


At the gearbox	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
M6	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
M8	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_more5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)


M10	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreM6

Figure 13. Engine lubrication, Oil sump, 5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12), M6.


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
See figure 13.
Second stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_more6.1 SRT8 with gasoline V8 6.1 L 425 HP engine (2005.6–2010.12)

expand_moreM10


Second stage	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreM6


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
See figure 13.
Third stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreAll other modifications


M6	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
M8	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


All Chrysler diesel V6 3.0 L EXL engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreCrankshaft sensor


All Chrysler gasoline V6 2.7 L 2.7FX engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Chrysler gasoline V6 2.7 L EER engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Chrysler gasoline V6 2.7 L EES engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Chrysler diesel V6 3.0 L EXL engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreGlow plugs


3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreKnock sensor


2.7 with gasoline V6 2.7 L 174 HP engine (2007.1–2010.12)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.7 with gasoline V6 2.7 L 190 HP engine (2004.9–2010.12)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.7 with gasoline V6 2.7 L 190 HP engine (2004.9–2010.12)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
3.5 with gasoline V6 3.5 L 245 HP engine (2004.9–2010.12)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
3.5 with gasoline V6 3.5 L 245 HP engine (2004.9–2010.12)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreLambda sensor


5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)	30.24 lbf⋅ft30.24 lbf⋅ft41 N⋅m
5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)	30.24 lbf⋅ft30.24 lbf⋅ft41 N⋅m
5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)	30.24 lbf⋅ft30.24 lbf⋅ft41 N⋅m
6.1 SRT8 with gasoline V8 6.1 L 425 HP engine (2005.6–2010.12)	30.24 lbf⋅ft30.24 lbf⋅ft41 N⋅m
All other modifications	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket

expand_more3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)


On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_more3.5 with gasoline V6 3.5 L 245 HP engine (2004.9–2010.12)


On the engine block	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m

expand_moreEngine mounting

expand_more3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)


At the subframe	81.13 lbf⋅ft81.13 lbf⋅ft110 N⋅m
On engine bracket	42.78 lbf⋅ft42.78 lbf⋅ft58 N⋅m

expand_more5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)


At the subframe	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
On engine bracket	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_more6.1 SRT8 with gasoline V8 6.1 L 425 HP engine (2005.6–2010.12)


At the subframe	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
On engine bracket	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_moreAll other modifications


At the subframe	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m
On engine bracket	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m

expand_moreSubframe


On chassis	136.45 lbf⋅ft136.45 lbf⋅ft185 N⋅m

expand_moreExhaust system


Catalytic converter	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m

expand_moreCatalytic converter bracket


On chassis	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreDiesel particulate filter

expand_more3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)


Clamps	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreExhaust manifold


2.7 with gasoline V6 2.7 L 174 HP engine (2007.1–2010.12)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.7 with gasoline V6 2.7 L 190 HP engine (2004.9–2010.12)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.7 with gasoline V6 2.7 L 190 HP engine (2004.9–2010.12)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_more3.5 with gasoline V6 3.5 L 245 HP engine (2004.9–2010.12)


New component	28.76 lbf⋅ft28.76 lbf⋅ft39 N⋅m
Reassembly	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


6.1 SRT8 with gasoline V8 6.1 L 425 HP engine (2005.6–2010.12)	22.86 lbf⋅ft22.86 lbf⋅ft31 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreExhaust manifold heat shields


3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
3.5 with gasoline V6 3.5 L 245 HP engine (2004.9–2010.12)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
3.5 with gasoline V6 3.5 L 245 HP engine (2004.9–2010.12)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
5.7 with gasoline V8 5.7 L 335 HP engine (2004.9–2010.12)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreExhaust pipe


2.7 with gasoline V6 2.7 L 174 HP engine (2007.1–2010.12)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
2.7 with gasoline V6 2.7 L 190 HP engine (2004.9–2010.12)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
2.7 with gasoline V6 2.7 L 190 HP engine (2004.9–2010.12)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_more3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)

expand_moreAt the turbocharger


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°

expand_more6.1 SRT8 with gasoline V8 6.1 L 425 HP engine (2005.6–2010.12)


Clamps	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m


All other modifications	44.99 lbf⋅ft44.99 lbf⋅ft61 N⋅m

expand_moreExhaust pipe bracket

expand_moreAll Chrysler gasoline V6 2.7 L 2.7FX engines


On chassis	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreAll Chrysler gasoline V6 2.7 L EES engines


On chassis	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m


All Chrysler gasoline V8 6.1 L ESF engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreExhaust pipe rear

expand_more3.0 CRD with diesel V6 3.0 L 215 HP engine (2005.9–2010.12)


Clamps	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_more6.1 SRT8 with gasoline V8 6.1 L 425 HP engine (2005.6–2010.12)


Clamps	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m


All other modifications	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


2.7 with gasoline V6 2.7 L 174 HP engine (2007.1–2010.12)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.7 with gasoline V6 2.7 L 190 HP engine (2004.9–2010.12)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.7 with gasoline V6 2.7 L 190 HP engine (2004.9–2010.12)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
3.5 AWD with gasoline V6 3.5 L 245 HP engine (2004.9–2010.12)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
3.5 with gasoline V6 3.5 L 245 HP engine (2004.9–2010.12)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
3.5 with gasoline V6 3.5 L 245 HP engine (2004.9–2010.12)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
5.7 AWD with gasoline V8 5.7 L 335 HP engine (2005.4–2010.12)	11.06–15.49 lbf⋅ft11.06–15.49 lbf⋅ft15–21 N⋅m
5.7 AWD with gasoline V8 5.7 L 335 HP engine (2005.4–2010.12)	11.06–15.49 lbf⋅ft11.06–15.49 lbf⋅ft15–21 N⋅m
All other modifications	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m

expand_moreStart system


Starter	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2009 Chrysler 300C Touring user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Chrysler warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Chrysler 300C Touring service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2009 Chrysler 300C Touring you're not only saving money, but also also improving your technical skills and learning something new.

2009 Chrysler 300C Touring First generation Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Chrysler 300C Touring First generation model years

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