2003 BMW 5 Series Sedan Fifth generation Engine Fastener Tightening Specifications
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Condition | Value |
---|
M6 | 5.9 lbf⋅ft |
M7 | 9.59 lbf⋅ft |
M7 | 9.59 lbf⋅ft |
M6 | 7.38 lbf⋅ft |
M7 | 11.06 lbf⋅ft |
M8 | 16.23 lbf⋅ft |
M10 | 28.03 lbf⋅ft |
M8 | 20.65 lbf⋅ft |
M10 | 29.5 lbf⋅ft |
At the bracket | 14.01 lbf⋅ft |
M8 | 14.75 lbf⋅ft |
M10 | 28.03 lbf⋅ft |
M14 | 24.34 lbf⋅ft |
Replace sealing rings | |
M16 | 25.81 lbf⋅ft |
Replace sealing rings |
Socket unions | 26.55 lbf⋅ft |
Replace sealing rings |
M8 screws (class 8.8) | 16.23 lbf⋅ft |
M8 × 40 screws | 16.23 lbf⋅ft |
All other modifications | 14.01 lbf⋅ft |
M10 × 30 screws | 47.94 lbf⋅ft |
Clean and lubricate the screws. |
All other modifications | 14.01 lbf⋅ft |
All other modifications | 16.96 lbf⋅ft |
High-pressure pump | 6.64–9.59 lbf⋅ft |
Central nuts | 47.94 lbf⋅ft |
Cap | 22.13 lbf⋅ft |
All other modifications | 16.96 lbf⋅ft |
M6 | 6.64 lbf⋅ft |
Tighten in several steps. |
On exhaust manifold | 36.88 lbf⋅ft |
Clamps | 5.9 lbf⋅ft |
Use new parts. |
BMW diesel straight-6 3.0 L M57 D30 (306D3) 208 HP | 18.44 lbf⋅ft |
Replace sealing rings. | |
BMW diesel straight-6 3.0 L M57 D30 (306D2) 208 HP | 18.44 lbf⋅ft |
Replace sealing rings. | |
BMW diesel straight-6 3.0 L M57 D30 (306D2) 215 HP | 18.44 lbf⋅ft |
Replace sealing rings. |
M10 | 16.23 lbf⋅ft |
M6 | 5.9 lbf⋅ft |
All other modifications | 9.59 lbf⋅ft |
M6 | 7.38 lbf⋅ft |
Use special tool 11 3 260. | |
M7 | 11.06 lbf⋅ft |
M8 | 14.75 lbf⋅ft |
M6 | 7.38 lbf⋅ft |
M7 | 10.33 lbf⋅ft |
M8 | 14.75 lbf⋅ft |
First stage | 7.38 lbf⋅ft |
Bearing casing | |
Second stage | 7.38 lbf⋅ft |
Bearing cover on camshaft pulley |
First stage | 11.06 lbf⋅ft |
Bearing casing | |
Second stage | 11.06 lbf⋅ft |
Bearing cover on camshaft pulley |
First stage | 14.75 lbf⋅ft |
Bearing casing | |
Second stage | 14.75 lbf⋅ft |
Bearing cover on camshaft pulley |
All other modifications | 5.9 lbf⋅ft |
First stage | 29.5 lbf⋅ft |
Replace, wash and lubricate the screws. See figure 1. | |
Second stage | 90° |
Third stage | 90° |
First stage | 29.5 lbf⋅ft |
See figure 1. | |
Second stage | 90° |
Third stage | 90° |
First stage | 22.13 lbf⋅ft |
Replace screws. See figure 2. | |
Second stage | 90° |
Third stage | 90° |
First stage | 59 lbf⋅ft |
Replace screws. See figure 3. | |
Second stage | 180° detach |
Loosen the cylinder head screws in the reverse order of tightening. | |
Third stage | 36.88 lbf⋅ft |
Fourth stage | 90° |
Fifth stage | 90° |
Sixth stage | 14.01 lbf⋅ft |
530 d with diesel straight-6 3.0 L 208 HP engine (2003.7–2010.3) | 5.9 lbf⋅ft |
530 d with diesel straight-6 3.0 L 208 HP engine (2003.7–2010.3) | 5.9 lbf⋅ft |
530 d with diesel straight-6 3.0 L 215 HP engine (2003.7–2010.3) | 5.9 lbf⋅ft |
530 d with diesel straight-6 3.0 L 228 HP engine (2003.7–2010.3) | 5.9 lbf⋅ft |
M6 | 7.38 lbf⋅ft |
M7 | 11.06 lbf⋅ft |
First stage | 3.69 lbf⋅ft |
Clean and lubricate the screws. | |
Second stage | 14.75 lbf⋅ft |
Third stage | 70° |
First stage | 3.69 lbf⋅ft |
Second stage | 14.75 lbf⋅ft |
Third stage | 70° |
First stage | 14.75 lbf⋅ft |
Replace screws. | |
Second stage | 70° |
520 i with gasoline straight-6 2.2 L 168 HP engine (2003.7–2010.3) | 302.4 lbf⋅ft |
Replace bolt. | |
525 i with gasoline straight-6 2.5 L 189 HP engine (2003.9–2010.3) | 302.4 lbf⋅ft |
Replace bolt. | |
530 i with gasoline straight-6 3.0 L 228 HP engine (2003.7–2010.3) | 302.4 lbf⋅ft |
Replace bolt. |
First stage | 73.76 lbf⋅ft |
Replace the screw, grease the head support. | |
Second stage | 60° |
Third stage | 60° |
Fourth stage | 60° |
First stage | 73.76 lbf⋅ft |
Use new screw. | |
Second stage | 150° |
M8 | 16.23 lbf⋅ft |
520 i with gasoline straight-6 2.2 L 168 HP engine (2003.7–2010.3) | 88.51 lbf⋅ft |
Replace screws. | |
All other modifications | 88.51 lbf⋅ft |
Replace screws. |
M30 × 1 screws | 51.63 lbf⋅ft |
M40 × 1,5 screws | 22.13 lbf⋅ft |
520 i with gasoline straight-6 2.2 L 168 HP engine (2003.7–2010.3) | 77.44 lbf⋅ft |
Replace screws. | |
525 i with gasoline straight-6 2.5 L 189 HP engine (2003.9–2010.3) | 77.44 lbf⋅ft |
Replace screws. | |
530 i with gasoline straight-6 3.0 L 228 HP engine (2003.7–2010.3) | 77.44 lbf⋅ft |
Replace screws. | |
545 i with gasoline V8 4.4 L 329 HP engine (2003.9–2010.3) | 77.44 lbf⋅ft |
Replace screws. | |
All other modifications | 88.51 lbf⋅ft |
Replace screws. |
First stage | 14.75 lbf⋅ft |
Replace, wash and lubricate the screws. | |
Fourth stage | 70° |
Second stage | slacken |
Align the crankshaft | |
Third stage | 14.75 lbf⋅ft |
First stage | 14.75 lbf⋅ft |
Replace, wash and lubricate the screws. | |
Second stage | 70° |
First stage | 16.23 lbf⋅ft |
Replace screws. | |
Second stage | 90° |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 90° |
First stage | 16.96 lbf⋅ft |
Replace screws. | |
Second stage | 90° |
First stage | 14.75 lbf⋅ft |
Do not wash off the screw coating. | |
Second stage | 73.76 lbf⋅ft |
First stage | 90° |
Second stage | 36.88 lbf⋅ft |
Replace screws. |
First stage | 29.5 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
Third stage | 60° |
First stage | 29.5 lbf⋅ft |
Replace screws. | |
Second stage | 120° |
First stage | 29.5 lbf⋅ft |
Replace screws. | |
Second stage | 120° |
First stage | 29.5 lbf⋅ft |
Replace screws. | |
Second stage | 120° |
Balance shaft timing chain tension rail | 14.75 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
M6 × 35 screws | 5.9 lbf⋅ft |
M6 | 5.9 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
First stage | 3.69 lbf⋅ft |
Second stage | 14.75 lbf⋅ft |
First stage | 14.75 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 35° |
First stage | 14.75 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 50° |
M7 × 18 screws | 11.06 lbf⋅ft |
First stage | 14.75 lbf⋅ft |
Second stage | 90° |
Third stage | 90° |
M7 | 10.33 lbf⋅ft |
520 i with gasoline straight-6 2.2 L 168 HP engine (2003.7–2010.3) | 51.63 lbf⋅ft |
525 i with gasoline straight-6 2.5 L 189 HP engine (2003.9–2010.3) | 51.63 lbf⋅ft |
Chain tensioner | 36.88 lbf⋅ft |
530 i with gasoline straight-6 3.0 L 228 HP engine (2003.7–2010.3) | 51.63 lbf⋅ft |
545 i with gasoline V8 4.4 L 329 HP engine (2003.9–2010.3) | 47.94 lbf⋅ft |
M22 × 1,5 screws | 40.57 lbf⋅ft |
M30 × 1 screws | 51.63 lbf⋅ft |
M30 × 1 screws | 51.63 lbf⋅ft |
M40 × 1,5 screws | 22.13 lbf⋅ft |
Control drive chain guide rail | 14.75 lbf⋅ft |
M6 | 5.9 lbf⋅ft |
Control drive chain tensioning rail | 14.75 lbf⋅ft |
First stage | 14.75 lbf⋅ft |
Use new screw. | |
Second stage | 50° |
First stage | 14.75 lbf⋅ft |
Use new screw. | |
Second stage | 180° |
M6 | 6.64 lbf⋅ft |
First stage | 14.75 lbf⋅ft |
Use new screw. | |
Second stage | 50° |
First stage | 14.75 lbf⋅ft |
Use new screw. | |
Second stage | 180° |
Cap | 51.63 lbf⋅ft |
Replace sealing rings. |
Cap | 22.13 lbf⋅ft |
Replace sealing rings. |
M7 | 11.06 lbf⋅ft |
Cap | 51.63 lbf⋅ft |
Replace sealing rings. |
Cap | 22.13 lbf⋅ft |
Replace sealing rings. |
M7 | 9.59 lbf⋅ft |
M7 | 11.06 lbf⋅ft |
M8 | 14.75 lbf⋅ft |
Oil cooler | 11.8 lbf⋅ft |
M18 | 25.81 lbf⋅ft |
All other modifications | 18.44 lbf⋅ft |
Replace sealing rings. |
Oil filter cover | 18.44 lbf⋅ft |
M8 | 18.44 lbf⋅ft |
All other modifications | 23.6 lbf⋅ft |
Left-hand thread |
M6 screws (class 10.9) | 8.85 lbf⋅ft |
M6 8.8 | 7.38 lbf⋅ft |
M6 screws (class 10.9) | 8.85 lbf⋅ft |
M6 8.8 | 7.38 lbf⋅ft |
M8 screws (class 8.8) | 16.23 lbf⋅ft |
M6 screws (class 10.9) | 8.85 lbf⋅ft |
M6 8.8 | 7.38 lbf⋅ft |
M8 | 17.7 lbf⋅ft |
M8 screws (class 8.8) | 16.23 lbf⋅ft |
M6 | 5.9 lbf⋅ft |
M8 | 14.01 lbf⋅ft |
Camshaft sensor | 6.64 lbf⋅ft |
Crankshaft sensor | 6.64 lbf⋅ft |
All other modifications | 9.59 lbf⋅ft |
All other modifications | 14.75–16.23 lbf⋅ft |
Lambda sensor | 36.88 lbf⋅ft |
M10 screws (class 8.8) | 28.03 lbf⋅ft |
M8 | 15.49 lbf⋅ft |
M10 screws (class 10.9) | 41.3 lbf⋅ft |
Right | 15.49 lbf⋅ft |
M8 screws (class 8.8) | 15.49 lbf⋅ft |
Right | 15.49 lbf⋅ft |
M8 screws (class 8.8) | 15.49 lbf⋅ft |
Nuts | 41.3 lbf⋅ft |
M12 screws (class 10.9) | 73.76 lbf⋅ft |
First stage | 41.3 lbf⋅ft |
Replace screws. | |
Second stage | 90° |
At the turbocharger | 11.06 lbf⋅ft |
Clamps | 39.83 lbf⋅ft |
Strut | 14.01 lbf⋅ft |
At the turbocharger | 14.75 lbf⋅ft |
Replace clamps. |
M7 | 14.75 lbf⋅ft |
Replace the nuts and use fitting paste |
M6 | 7.38 lbf⋅ft |
Replace the nuts and use fitting paste | |
M7 | 14.75 lbf⋅ft |
Replace the nuts and use fitting paste | |
M8 | 16.96 lbf⋅ft |
Replace the nuts and use fitting paste |
M6 | 7.38 lbf⋅ft |
M7 | 11.06 lbf⋅ft |
M8 | 16.96 lbf⋅ft |
First stage | 7.38 lbf⋅ft |
Replace nuts. | |
Second stage | 9.59 lbf⋅ft |
M10 | 33.19 lbf⋅ft |
M8 | 15.49 lbf⋅ft |
M8 | 14.01 lbf⋅ft |
Strut | 15.49 lbf⋅ft |
M12 | 14.75–19.18 lbf⋅ft |
M14 | 19.91–24.34 lbf⋅ft |
All other modifications | 33.19 lbf⋅ft |
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2003 BMW 5 Series Sedan user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and BMW warranty policy for your region. In some regions DIY service may invalidate your warranty.
Table of Contents
- Air Conditioning Compressor Oil Capacity
- Air Conditioning Refrigerant Capacity
- Automatic Transmission Fluid Capacity
- Axle Oil Capacity
- Brake Fluid Capacity
- Cooling Fluid Capacity
- Engine Oil Capacity
- Fluid and Lubricant Specifications
- Gearbox Oil Capacity
- Manual Transmission Oil Capacity
- Steering Fluid Capacity
- Brake System Specifications
- Chassis Specifications
- Cooling System Specifications
- Drive Belts Specifications
- Electrical System Specifications
- Emission
- Engine Fastener Tightening Specifications
- Front Suspension Fastener Tightening Specifications
- Rear Suspension Fastener Tightening Specifications
- Transmission Fastener Tightening Specifications
Conquer your fears and never give up!
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow BMW 5 Series Sedan service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 2003 BMW 5 Series Sedan you're not only saving money, but also also improving your technical skills and learning something new.
2003 BMW 5 Series Sedan generations
In 2003 BMW offered 2 generations of the 5 Series Sedan. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.