2009 Alfa Romeo Mito fastener tightening specifications

in your garage to make future searches easy.

Condition	Value

expand_moreCar body tightening torques

expand_moreCar body exterior

expand_moreWindscreen wiper arm


Front	8.85–13.28 lbf⋅ft8.85–13.28 lbf⋅ft12–18 N⋅m
Rear	4.43–7.38 lbf⋅ft4.43–7.38 lbf⋅ft6–10 N⋅m

expand_moreEngine tightening torques

expand_moreAir intake system

expand_moreIntake manifold


Alfa Romeo diesel straight-4 1.6 L 955 A4.000 114 HP, 320 N⋅m at 1750 RPM	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m
Alfa Romeo diesel straight-4 1.6 L 955 A3.000 118 HP at 3750 RPM, 320 N⋅m at 1750 RPM	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m
Alfa Romeo diesel straight-4 1.6 L 198 A2.000 118 HP at 4000 RPM, 300 N⋅m at 1500 RPM	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m
Alfa Romeo diesel straight-4 1.2 L 199 A3.000 89 HP	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m
Alfa Romeo diesel straight-4 1.2 L 199 B1.000 94 HP at 4000 RPM, 200 N⋅m at 1500 RPM	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m

expand_moreAll other modifications


M7	9.59–11.8 lbf⋅ft9.59–11.8 lbf⋅ft13–16 N⋅m
Replace screws.

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt deflection pulley


All Alfa Romeo diesel straight-4 1.6 L 198 A2.000 engines	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m
All Alfa Romeo diesel straight-4 1.6 L 955 A3.000 engines	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m
All Alfa Romeo diesel straight-4 1.6 L 955 A4.000 engines	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m
All other modifications	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m

expand_moreAuxiliary drive belt tensioner


Alfa Romeo diesel straight-4 1.6 L 955 A4.000 114 HP, 320 N⋅m at 1750 RPM	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m
Alfa Romeo diesel straight-4 1.6 L 955 A3.000 118 HP at 3750 RPM, 320 N⋅m at 1750 RPM	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m
Alfa Romeo diesel straight-4 1.6 L 198 A2.000 118 HP at 4000 RPM, 300 N⋅m at 1500 RPM	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m

expand_moreAlfa Romeo diesel straight-4 1.2 L 199 A3.000 89 HP


M10	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m

expand_moreAlfa Romeo diesel straight-4 1.2 L 199 B1.000 94 HP at 4000 RPM, 200 N⋅m at 1500 RPM


M10	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m


All other modifications	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m


Auxiliary drive belt tensioner	16.23–19.91 lbf⋅ft16.23–19.91 lbf⋅ft22–27 N⋅m

expand_moreAir-conditioning compressor


All Alfa Romeo diesel straight-4 1.2 L 199 A3.000 engines	14.75–17.7 lbf⋅ft14.75–17.7 lbf⋅ft20–24 N⋅m
All Alfa Romeo diesel straight-4 1.2 L 199 B1.000 engines	14.75–17.7 lbf⋅ft14.75–17.7 lbf⋅ft20–24 N⋅m
All other modifications	16.96–19.91 lbf⋅ft16.96–19.91 lbf⋅ft23–27 N⋅m

expand_moreAir-conditioning compressor bracket


Alfa Romeo diesel straight-4 1.6 L 955 A4.000 114 HP, 320 N⋅m at 1750 RPM	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m
Alfa Romeo diesel straight-4 1.6 L 955 A3.000 118 HP at 3750 RPM, 320 N⋅m at 1750 RPM	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m
Alfa Romeo diesel straight-4 1.6 L 198 A2.000 118 HP at 4000 RPM, 300 N⋅m at 1500 RPM	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m

expand_moreAlfa Romeo gasoline straight-4 1.4 L 955 A1.000 78 HP


M10	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m


Alfa Romeo diesel straight-4 1.2 L 199 A3.000 89 HP	14.75–17.7 lbf⋅ft14.75–17.7 lbf⋅ft20–24 N⋅m
Alfa Romeo diesel straight-4 1.2 L 199 B1.000 94 HP at 4000 RPM, 200 N⋅m at 1500 RPM	14.75–17.7 lbf⋅ft14.75–17.7 lbf⋅ft20–24 N⋅m

expand_moreAll other modifications


M10	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m
M8	16.96–19.91 lbf⋅ft16.96–19.91 lbf⋅ft23–27 N⋅m


Air-conditioning compressor pressure line	5.16–7.38 lbf⋅ft5.16–7.38 lbf⋅ft7–10 N⋅m

expand_moreAlternator

expand_more1.3 MultiJet with diesel straight-4 1.2 L 89 HP engine (2008.9–)


M8	14.75–16.23 lbf⋅ft14.75–16.23 lbf⋅ft20–22 N⋅m

expand_more1.3 MultiJet with diesel straight-4 1.2 L 94 HP at 4000 RPM, 200 N⋅m at 1500 RPM engine (2009.10–)


M8	14.75–16.23 lbf⋅ft14.75–16.23 lbf⋅ft20–22 N⋅m

expand_more1.4 TJet with gasoline straight-4 1.4 L 118 HP at 5000 RPM, 206 N⋅m at 1750 RPM engine (2008.9–)


M10	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m
M16	16.96–19.91 lbf⋅ft16.96–19.91 lbf⋅ft23–27 N⋅m

expand_more1.4 with gasoline straight-4 1.4 L 78 HP engine (2008.9–)


M10	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m


1.6 JTDM with diesel straight-4 1.6 L 114 HP, 320 N⋅m at 1750 RPM engine (2008.9–)	46.47–56.79 lbf⋅ft46.47–56.79 lbf⋅ft63–77 N⋅m
1.6 JTDM with diesel straight-4 1.6 L 118 HP at 3750 RPM, 320 N⋅m at 1750 RPM engine (2008.9–)	46.47–56.79 lbf⋅ft46.47–56.79 lbf⋅ft63–77 N⋅m
1.6 JTDM with diesel straight-4 1.6 L 118 HP at 4000 RPM, 300 N⋅m at 1500 RPM engine (2008.9–)	46.47–56.79 lbf⋅ft46.47–56.79 lbf⋅ft63–77 N⋅m

expand_moreAll other modifications


M10	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m
M8	16.96–19.91 lbf⋅ft16.96–19.91 lbf⋅ft23–27 N⋅m

expand_moreGenerator bracket

expand_moreAlfa Romeo gasoline straight-4 1.4 L 955 A1.000 78 HP


M10	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m


Alfa Romeo diesel straight-4 1.2 L 199 A3.000 89 HP	14.75–17.7 lbf⋅ft14.75–17.7 lbf⋅ft20–24 N⋅m
Alfa Romeo diesel straight-4 1.2 L 199 B1.000 94 HP at 4000 RPM, 200 N⋅m at 1500 RPM	14.75–17.7 lbf⋅ft14.75–17.7 lbf⋅ft20–24 N⋅m

expand_moreAll other modifications


M10	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m
M8	16.96–19.91 lbf⋅ft16.96–19.91 lbf⋅ft23–27 N⋅m

expand_moreVacuum pump


M8	13.28–16.23 lbf⋅ft13.28–16.23 lbf⋅ft18–22 N⋅m

expand_moreCarburetion

expand_moreExhaust gas return cooler

expand_moreExhaust gas return valve

expand_moreExhaust recirculation pipe


Fuel-distributing pipe	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m

expand_moreHigh-pressure line


M12	16.96–18.44 lbf⋅ft16.96–18.44 lbf⋅ft23–25 N⋅m
M14	19.18–21.39 lbf⋅ft19.18–21.39 lbf⋅ft26–29 N⋅m

expand_moreHigh-pressure pump


M7	10.33–12.54 lbf⋅ft10.33–12.54 lbf⋅ft14–17 N⋅m


High-pressure pump pulley	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m

expand_moreInjection hoses

expand_moreAll Alfa Romeo diesel straight-4 1.6 L 955 A4.000 engines


M10	16.23–17.7 lbf⋅ft16.23–17.7 lbf⋅ft22–24 N⋅m
M14	13.28–14.75 lbf⋅ft13.28–14.75 lbf⋅ft18–20 N⋅m

expand_moreAll other modifications


M12	16.96–18.44 lbf⋅ft16.96–18.44 lbf⋅ft23–25 N⋅m
M14	19.18–21.39 lbf⋅ft19.18–21.39 lbf⋅ft26–29 N⋅m

expand_moreInjection nozzle (injector)

expand_moreAll Alfa Romeo diesel straight-4 1.6 L 955 A4.000 engines


Retaining clamp	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m

expand_moreAll other modifications


Retaining clamp	13.28–16.23 lbf⋅ft13.28–16.23 lbf⋅ft18–22 N⋅m

expand_moreInjection pump


M10	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m
M8	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m

expand_moreCharging

expand_moreTurbo charger

expand_moreAlfa Romeo diesel straight-4 1.2 L 199 A3.000 89 HP


M8	16.23–19.91 lbf⋅ft16.23–19.91 lbf⋅ft22–27 N⋅m

expand_moreAlfa Romeo diesel straight-4 1.2 L 199 B1.000 94 HP at 4000 RPM, 200 N⋅m at 1500 RPM

expand_moreOn exhaust manifold


M8	16.23–19.91 lbf⋅ft16.23–19.91 lbf⋅ft22–27 N⋅m
Replace seals and nuts.

expand_moreAll other modifications


At the exhaust manifold	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m
Replace nuts.

expand_moreTurbocharger bracket


M8	16.23–19.91 lbf⋅ft16.23–19.91 lbf⋅ft22–27 N⋅m

expand_moreTurbocharger coolant feed line

expand_moreAt the turbocharger


M12	16.96–19.91 lbf⋅ft16.96–19.91 lbf⋅ft23–27 N⋅m

expand_moreOn the engine block


M6	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m

expand_moreTurbocharger coolant return line

expand_moreOn the engine block


M22	16.96–19.91 lbf⋅ft16.96–19.91 lbf⋅ft23–27 N⋅m

expand_moreTurbocharger oil feed line

expand_moreAt the cylinder head


M6	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m

expand_moreAt the turbocharger


M6	11.8–14.75 lbf⋅ft11.8–14.75 lbf⋅ft16–20 N⋅m

expand_moreTurbocharger oil return line


All Alfa Romeo diesel straight-4 1.2 L 199 A3.000 engines	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m

expand_moreCooling system

expand_moreCoolant pump

expand_more1.3 MultiJet with diesel straight-4 1.2 L 89 HP engine (2008.9–)


M6	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m

expand_more1.3 MultiJet with diesel straight-4 1.2 L 94 HP at 4000 RPM, 200 N⋅m at 1500 RPM engine (2009.10–)


M6	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m


1.4 TJet with gasoline straight-4 1.4 L 118 HP at 5000 RPM, 206 N⋅m at 1750 RPM engine (2008.9–)	6.64–8.11 lbf⋅ft6.64–8.11 lbf⋅ft9–11 N⋅m
1.4 TJet with gasoline straight-4 1.4 L 148 HP, 230 N⋅m at 3000 RPM engine (2008.9–)	6.64–8.11 lbf⋅ft6.64–8.11 lbf⋅ft9–11 N⋅m
1.4 TJet with gasoline straight-4 1.4 L 153 HP engine (2008.9–)	6.64–8.11 lbf⋅ft6.64–8.11 lbf⋅ft9–11 N⋅m
1.4 with gasoline straight-4 1.4 L 78 HP engine (2008.9–)	6.64–8.11 lbf⋅ft6.64–8.11 lbf⋅ft9–11 N⋅m
1.4 with gasoline straight-4 1.4 L 94 HP engine (2008.9–)	6.64–8.11 lbf⋅ft6.64–8.11 lbf⋅ft9–11 N⋅m
1.6 JTDM with diesel straight-4 1.6 L 114 HP, 320 N⋅m at 1750 RPM engine (2008.9–)	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m
1.6 JTDM with diesel straight-4 1.6 L 118 HP at 3750 RPM, 320 N⋅m at 1750 RPM engine (2008.9–)	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m
1.6 JTDM with diesel straight-4 1.6 L 118 HP at 4000 RPM, 300 N⋅m at 1500 RPM engine (2008.9–)	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m

expand_moreAll other modifications


M6	6.64–8.11 lbf⋅ft6.64–8.11 lbf⋅ft9–11 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

expand_moreAll other modifications

expand_moreBearing cap


M7	6.64–8.11 lbf⋅ft6.64–8.11 lbf⋅ft9–11 N⋅m

expand_moreBearing casing


M8	9.59–11.8 lbf⋅ft9.59–11.8 lbf⋅ft13–16 N⋅m

expand_moreCylinder head screws

expand_moreAll Alfa Romeo diesel straight-4 1.2 L 199 A3.000 engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Alfa Romeo diesel straight-4 1.2 L 199 B1.000 engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Alfa Romeo diesel straight-4 1.6 L 955 A4.000 engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use bolts only four times.
Second stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	90°90°90°

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreValve cover

expand_more1.3 MultiJet with diesel straight-4 1.2 L 89 HP engine (2008.9–)

expand_moreBearing casing screws (M7)


Second stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Third stage	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreBearing casing screws (M8)


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Note correct order of tensioning.
Fourth stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more1.3 MultiJet with diesel straight-4 1.2 L 94 HP at 4000 RPM, 200 N⋅m at 1500 RPM engine (2009.10–)

expand_moreBearing casing screws (M7)


Second stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Third stage	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreBearing casing screws (M8)


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Note correct order of tensioning.
Fourth stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more1.4 TJet with gasoline straight-4 1.4 L 118 HP at 5000 RPM, 206 N⋅m at 1750 RPM engine (2008.9–)


M8	9.59–11.8 lbf⋅ft9.59–11.8 lbf⋅ft13–16 N⋅m

expand_more1.4 Turbo MultiAir with gasoline straight-4 1.4 L 133 HP at 5000 RPM, 206 N⋅m at 1750 RPM engine (2009.10–)


M6	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m

expand_more1.4 with gasoline straight-4 1.4 L 78 HP engine (2008.9–)

expand_moreM16


Cap	9.59–11.8 lbf⋅ft9.59–11.8 lbf⋅ft13–16 N⋅m


M8	9.59–11.8 lbf⋅ft9.59–11.8 lbf⋅ft13–16 N⋅m

expand_more1.6 JTDM with diesel straight-4 1.6 L 114 HP, 320 N⋅m at 1750 RPM engine (2008.9–)


M8	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m

expand_moreOn the engine block


M10	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m

expand_moreValve cover locking screws


Alfa Romeo gasoline straight-4 1.4 L 955 A1.000 78 HP	9.59–11.8 lbf⋅ft9.59–11.8 lbf⋅ft13–16 N⋅m

expand_moreAll other modifications


M16	9.59–11.8 lbf⋅ft9.59–11.8 lbf⋅ft13–16 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreAll Alfa Romeo diesel straight-4 1.6 L 955 A4.000 engines


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	60°60°60°

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	40°40°40°

expand_moreCrankshaft central screws

expand_more1.3 MultiJet with diesel straight-4 1.2 L 89 HP engine (2008.9–)

expand_moreM14


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Left-hand thread
Second stage	75°75°75°

expand_more1.3 MultiJet with diesel straight-4 1.2 L 94 HP at 4000 RPM, 200 N⋅m at 1500 RPM engine (2009.10–)

expand_moreM14


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Left-hand thread
Second stage	75°75°75°

expand_more1.4 TJet with gasoline straight-4 1.4 L 118 HP at 5000 RPM, 206 N⋅m at 1750 RPM engine (2008.9–)


First stage	14.01–15.49 lbf⋅ft14.01–15.49 lbf⋅ft19–21 N⋅m
Second stage	78.92–83.34 lbf⋅ft78.92–83.34 lbf⋅ft107–113 N⋅m

expand_more1.4 with gasoline straight-4 1.4 L 78 HP engine (2008.9–)

expand_moreM12


First stage	14.01–15.49 lbf⋅ft14.01–15.49 lbf⋅ft19–21 N⋅m
Second stage	107–113°107–113°107–113°

expand_more1.6 JTDM with diesel straight-4 1.6 L 114 HP, 320 N⋅m at 1750 RPM engine (2008.9–)


M16	238.23–263.31 lbf⋅ft238.23–263.31 lbf⋅ft323–357 N⋅m
Left-hand thread

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	110°110°110°

expand_moreCrankshaft pulley


All other modifications	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m

expand_moreFlywheel


Alfa Romeo diesel straight-4 1.6 L 955 A4.000 114 HP, 320 N⋅m at 1750 RPM	106.21–129.81 lbf⋅ft106.21–129.81 lbf⋅ft144–176 N⋅m
Use new screws and tighten them crosswise.
Alfa Romeo diesel straight-4 1.6 L 955 A3.000 118 HP at 3750 RPM, 320 N⋅m at 1750 RPM	106.21–129.81 lbf⋅ft106.21–129.81 lbf⋅ft144–176 N⋅m
Use new screws and tighten them crosswise.
Alfa Romeo diesel straight-4 1.6 L 198 A2.000 118 HP at 4000 RPM, 300 N⋅m at 1500 RPM	106.21–129.81 lbf⋅ft106.21–129.81 lbf⋅ft144–176 N⋅m
Use new screws and tighten them crosswise.

expand_moreAlfa Romeo gasoline straight-4 1.4 L 955 A1.000 78 HP


First stage	10.33–11.8 lbf⋅ft10.33–11.8 lbf⋅ft14–16 N⋅m
Use new screws and tighten them crosswise.
Second stage	45°45°45°


Alfa Romeo diesel straight-4 1.2 L 199 A3.000 89 HP	29.5–35.4 lbf⋅ft29.5–35.4 lbf⋅ft40–48 N⋅m
Replace screws.
Alfa Romeo diesel straight-4 1.2 L 199 B1.000 94 HP at 4000 RPM, 200 N⋅m at 1500 RPM	29.5–35.4 lbf⋅ft29.5–35.4 lbf⋅ft40–48 N⋅m
Use new screws and tighten them crosswise.

expand_moreAll other modifications


First stage	14.01–15.49 lbf⋅ft14.01–15.49 lbf⋅ft19–21 N⋅m
Replace screws.
Second stage	50°50°50°

expand_moreMain bearing

expand_moreAlfa Romeo diesel straight-4 1.6 L 955 A4.000 114 HP, 320 N⋅m at 1750 RPM


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	100°100°100°

expand_moreAlfa Romeo gasoline straight-4 1.4 L 955 A1.000 78 HP

expand_moreM10


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°


M8	20.65–23.6 lbf⋅ft20.65–23.6 lbf⋅ft28–32 N⋅m

expand_moreAlfa Romeo diesel straight-4 1.2 L 199 A3.000 89 HP

expand_moreBearing casing (M10)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Tighten crosswise from the outside to the inside.
Second stage	80°80°80°


Bearing casing (M8)	21.39–23.6 lbf⋅ft21.39–23.6 lbf⋅ft29–32 N⋅m
Tighten crosswise from the outside to the inside.

expand_moreAlfa Romeo diesel straight-4 1.2 L 199 B1.000 94 HP at 4000 RPM, 200 N⋅m at 1500 RPM

expand_moreBearing casing (M10)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Tighten crosswise from the outside to the inside.
Second stage	80°80°80°


Bearing casing (M8)	21.39–23.6 lbf⋅ft21.39–23.6 lbf⋅ft29–32 N⋅m
Tighten crosswise from the outside to the inside.

expand_moreAll other modifications

expand_moreM10


First stage	14.01–15.49 lbf⋅ft14.01–15.49 lbf⋅ft19–21 N⋅m
Second stage	80°80°80°


M8	21.39–23.6 lbf⋅ft21.39–23.6 lbf⋅ft29–32 N⋅m

expand_moreEngine control


Camshaft drive belt deflection pulley	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m

expand_moreCamshaft timing chain tensioner

expand_moreAll other modifications


M6	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m

expand_moreCamshaft timing gear

expand_moreAlfa Romeo diesel straight-4 1.6 L 955 A4.000 114 HP, 320 N⋅m at 1750 RPM


First stage	20.65–22.86 lbf⋅ft20.65–22.86 lbf⋅ft28–31 N⋅m
Second stage	40°40°40°

expand_moreAlfa Romeo gasoline straight-4 1.4 L 955 A1.000 78 HP

expand_moreM12


Central screws	79.66–97.36 lbf⋅ft79.66–97.36 lbf⋅ft108–132 N⋅m

expand_moreM27


Cap	19.91–24.34 lbf⋅ft19.91–24.34 lbf⋅ft27–33 N⋅m


Alfa Romeo diesel straight-4 1.2 L 199 A3.000 89 HP	99.57–121.7 lbf⋅ft99.57–121.7 lbf⋅ft135–165 N⋅m
Alfa Romeo diesel straight-4 1.2 L 199 B1.000 94 HP at 4000 RPM, 200 N⋅m at 1500 RPM	99.57–121.7 lbf⋅ft99.57–121.7 lbf⋅ft135–165 N⋅m
All other modifications	79.66–97.36 lbf⋅ft79.66–97.36 lbf⋅ft108–132 N⋅m

expand_moreChain tensioner


M6	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m

expand_moreControl unit for intake valve timing

expand_moreAll other modifications

expand_moreOn bearing casing


M8	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m

expand_moreInlet camshaft wheel

expand_moreAll Alfa Romeo diesel straight-4 1.2 L 199 A3.000 engines


Toothed wheel	99.57–121.7 lbf⋅ft99.57–121.7 lbf⋅ft135–165 N⋅m

expand_moreAll Alfa Romeo diesel straight-4 1.2 L 199 B1.000 engines


Toothed wheel	99.57–121.7 lbf⋅ft99.57–121.7 lbf⋅ft135–165 N⋅m

expand_moreAll other modifications


Toothed wheel	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m

expand_moreOutlet camshaft wheel

expand_moreAll Alfa Romeo diesel straight-4 1.2 L 199 A3.000 engines


Toothed wheel	99.57–121.7 lbf⋅ft99.57–121.7 lbf⋅ft135–165 N⋅m

expand_moreAll Alfa Romeo diesel straight-4 1.2 L 199 B1.000 engines


Toothed wheel	99.57–121.7 lbf⋅ft99.57–121.7 lbf⋅ft135–165 N⋅m

expand_moreAll other modifications


Toothed wheel	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m

expand_moreTiming case cover

expand_moreAll other modifications


M6	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m

expand_moreToothed belt tensioning roller

expand_moreAll Alfa Romeo diesel straight-4 1.6 L 198 A2.000 engines


M8	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m
Replace screws.

expand_moreAll Alfa Romeo diesel straight-4 1.6 L 955 A4.000 engines


M8	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m


All other modifications	16.23–19.91 lbf⋅ft16.23–19.91 lbf⋅ft22–27 N⋅m

expand_moreEngine lubrication

expand_moreOil drain plug


All other modifications	13.28–16.23 lbf⋅ft13.28–16.23 lbf⋅ft18–22 N⋅m

expand_moreOil filter housing

expand_moreAll other modifications


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil pressure sensor

expand_moreOil pump

expand_more1.4 TJet with gasoline straight-4 1.4 L 118 HP at 5000 RPM, 206 N⋅m at 1750 RPM engine (2008.9–)

expand_moreM6


Cap	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreOn the engine block


M6	6.64–8.11 lbf⋅ft6.64–8.11 lbf⋅ft9–11 N⋅m


1.4 with gasoline straight-4 1.4 L 78 HP engine (2008.9–)	6.64–8.11 lbf⋅ft6.64–8.11 lbf⋅ft9–11 N⋅m
1.4 with gasoline straight-4 1.4 L 94 HP engine (2008.9–)	6.64–8.11 lbf⋅ft6.64–8.11 lbf⋅ft9–11 N⋅m

expand_moreAll other modifications


M6	6.64–8.11 lbf⋅ft6.64–8.11 lbf⋅ft9–11 N⋅m

expand_moreOil sump

expand_more1.3 MultiJet with diesel straight-4 1.2 L 89 HP engine (2008.9–)


M6	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m

expand_moreRetaining clamp


M8	19.91–24.34 lbf⋅ft19.91–24.34 lbf⋅ft27–33 N⋅m

expand_more1.3 MultiJet with diesel straight-4 1.2 L 94 HP at 4000 RPM, 200 N⋅m at 1500 RPM engine (2009.10–)


M6	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m

expand_moreRetaining clamp


M8	19.91–24.34 lbf⋅ft19.91–24.34 lbf⋅ft27–33 N⋅m

expand_more1.4 TJet with gasoline straight-4 1.4 L 118 HP at 5000 RPM, 206 N⋅m at 1750 RPM engine (2008.9–)


M10	26.55–32.45 lbf⋅ft26.55–32.45 lbf⋅ft36–44 N⋅m
M6	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m

expand_more1.6 JTDM with diesel straight-4 1.6 L 114 HP, 320 N⋅m at 1750 RPM engine (2008.9–)


M10	26.55–32.45 lbf⋅ft26.55–32.45 lbf⋅ft36–44 N⋅m
M6	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m
M8	16.23–19.91 lbf⋅ft16.23–19.91 lbf⋅ft22–27 N⋅m

expand_moreAll other modifications


M6	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


All Alfa Romeo diesel straight-4 1.2 L 199 A3.000 engines	4.43–6.64 lbf⋅ft4.43–6.64 lbf⋅ft6–9 N⋅m
All Alfa Romeo diesel straight-4 1.2 L 199 B1.000 engines	4.43–6.64 lbf⋅ft4.43–6.64 lbf⋅ft6–9 N⋅m
All other modifications	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m

expand_moreCrankshaft sensor

expand_moreAll Alfa Romeo gasoline straight-4 1.4 L 955 A2.000 engines


M6	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m


All other modifications	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m


Exhaust gas temperature sensor	29.5–36.88 lbf⋅ft29.5–36.88 lbf⋅ft40–50 N⋅m

expand_moreGlow plugs


All Alfa Romeo diesel straight-4 1.6 L 198 A2.000 engines	5.16–6.64 lbf⋅ft5.16–6.64 lbf⋅ft7–9 N⋅m
All Alfa Romeo diesel straight-4 1.6 L 955 A3.000 engines	5.16–6.64 lbf⋅ft5.16–6.64 lbf⋅ft7–9 N⋅m
All Alfa Romeo diesel straight-4 1.6 L 955 A4.000 engines	5.16–6.64 lbf⋅ft5.16–6.64 lbf⋅ft7–9 N⋅m
All other modifications	6.64–8.11 lbf⋅ft6.64–8.11 lbf⋅ft9–11 N⋅m

expand_moreKnock sensor


All other modifications	16.23–19.91 lbf⋅ft16.23–19.91 lbf⋅ft22–27 N⋅m
Replace screws.


Lambda sensor	29.5–36.88 lbf⋅ft29.5–36.88 lbf⋅ft40–50 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket

expand_moreAll Alfa Romeo diesel straight-4 1.2 L 199 A3.000 engines


M10	42.04–46.47 lbf⋅ft42.04–46.47 lbf⋅ft57–63 N⋅m

expand_moreAll Alfa Romeo diesel straight-4 1.2 L 199 B1.000 engines


M10	42.04–46.47 lbf⋅ft42.04–46.47 lbf⋅ft57–63 N⋅m

expand_moreAll Alfa Romeo diesel straight-4 1.6 L 955 A4.000 engines

expand_moreOn the engine block


M10	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m

expand_moreAll other modifications

expand_moreOn the engine block


M8	16.23–19.91 lbf⋅ft16.23–19.91 lbf⋅ft22–27 N⋅m

expand_moreEngine mounting

expand_more1.3 MultiJet with diesel straight-4 1.2 L 89 HP engine (2008.9–)

expand_moreOn chassis


M10	39.83–48.68 lbf⋅ft39.83–48.68 lbf⋅ft54–66 N⋅m

expand_moreOn engine bracket


M12	66.38–81.13 lbf⋅ft66.38–81.13 lbf⋅ft90–110 N⋅m

expand_more1.3 MultiJet with diesel straight-4 1.2 L 94 HP at 4000 RPM, 200 N⋅m at 1500 RPM engine (2009.10–)

expand_moreOn chassis


M10	39.83–48.68 lbf⋅ft39.83–48.68 lbf⋅ft54–66 N⋅m

expand_moreOn engine bracket


M12	66.38–81.13 lbf⋅ft66.38–81.13 lbf⋅ft90–110 N⋅m

expand_more1.4 TJet with gasoline straight-4 1.4 L 118 HP at 5000 RPM, 206 N⋅m at 1750 RPM engine (2008.9–)


On chassis	39.83–48.68 lbf⋅ft39.83–48.68 lbf⋅ft54–66 N⋅m
On engine bracket	56.05–61.96 lbf⋅ft56.05–61.96 lbf⋅ft76–84 N⋅m

expand_moreAll other modifications

expand_moreOn chassis


M10	39.83–48.68 lbf⋅ft39.83–48.68 lbf⋅ft54–66 N⋅m

expand_moreOn engine bracket


M10	56.05–61.96 lbf⋅ft56.05–61.96 lbf⋅ft76–84 N⋅m

expand_moreSubframe


M12	89.25–109.16 lbf⋅ft89.25–109.16 lbf⋅ft121–148 N⋅m

expand_moreSubframe diagonal strut


M10	53.1–64.91 lbf⋅ft53.1–64.91 lbf⋅ft72–88 N⋅m

expand_moreSubframe stiffening plate

expand_moreAt the subframe (M10)


Front	53.1–64.91 lbf⋅ft53.1–64.91 lbf⋅ft72–88 N⋅m

expand_moreTorque arm

expand_more1.4 TJet with gasoline straight-4 1.4 L 118 HP at 5000 RPM, 206 N⋅m at 1750 RPM engine (2008.9–)

expand_moreAt the subframe

expand_moreM12


First stage	38.35–42.78 lbf⋅ft38.35–42.78 lbf⋅ft52–58 N⋅m
Second stage	64.17–68.59 lbf⋅ft64.17–68.59 lbf⋅ft87–93 N⋅m

expand_more1.4 TJet with gasoline straight-4 1.4 L 148 HP, 230 N⋅m at 3000 RPM engine (2008.9–)

expand_moreAt the subframe (M12)


First stage	38.35–42.78 lbf⋅ft38.35–42.78 lbf⋅ft52–58 N⋅m
Second stage	90°90°90°

expand_moreAt the gearbox


M12	70.07–77.44 lbf⋅ft70.07–77.44 lbf⋅ft95–105 N⋅m

expand_moreAll other modifications

expand_moreAt the subframe

expand_moreM12


First stage	41.3 lbf⋅ft41.3 lbf⋅ft56 N⋅m
Second stage	90°90°90°

expand_moreTorque support bracket

expand_moreAt the gearbox


M12	70.07–77.44 lbf⋅ft70.07–77.44 lbf⋅ft95–105 N⋅m

expand_moreExhaust system

expand_moreCatalytic converter

expand_moreAll Alfa Romeo diesel straight-4 1.2 L 199 A3.000 engines


At the turbocharger	19.91–24.34 lbf⋅ft19.91–24.34 lbf⋅ft27–33 N⋅m

expand_moreAll other modifications


At the turbocharger	19.91–24.34 lbf⋅ft19.91–24.34 lbf⋅ft27–33 N⋅m
Replace nuts.

expand_moreDiesel particulate filter


All Alfa Romeo diesel straight-4 1.6 L 198 A2.000 engines	16.23–19.18 lbf⋅ft16.23–19.18 lbf⋅ft22–26 N⋅m

expand_moreAll Alfa Romeo diesel straight-4 1.2 L 199 B1.000 engines

expand_moreClamps at the turbocharger


M8	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m


All Alfa Romeo diesel straight-4 1.6 L 955 A3.000 engines	16.23–19.18 lbf⋅ft16.23–19.18 lbf⋅ft22–26 N⋅m
All Alfa Romeo diesel straight-4 1.6 L 955 A4.000 engines	16.23–19.18 lbf⋅ft16.23–19.18 lbf⋅ft22–26 N⋅m

expand_moreAll other modifications


M8	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m

expand_moreDifferential pressure sensor lines

expand_moreExhaust manifold

expand_more1.4 TJet with gasoline straight-4 1.4 L 118 HP at 5000 RPM, 206 N⋅m at 1750 RPM engine (2008.9–)


First stage	10.33–11.8 lbf⋅ft10.33–11.8 lbf⋅ft14–16 N⋅m
Second stage	30°30°30°


1.6 JTDM with diesel straight-4 1.6 L 114 HP, 320 N⋅m at 1750 RPM engine (2008.9–)	16.23–19.91 lbf⋅ft16.23–19.91 lbf⋅ft22–27 N⋅m
Replace nuts.
1.6 JTDM with diesel straight-4 1.6 L 118 HP at 3750 RPM, 320 N⋅m at 1750 RPM engine (2008.9–)	16.23–19.91 lbf⋅ft16.23–19.91 lbf⋅ft22–27 N⋅m
Replace nuts.
1.6 JTDM with diesel straight-4 1.6 L 118 HP at 4000 RPM, 300 N⋅m at 1500 RPM engine (2008.9–)	16.23–19.91 lbf⋅ft16.23–19.91 lbf⋅ft22–27 N⋅m
Replace nuts.

expand_moreAll other modifications


First stage	10.33–11.8 lbf⋅ft10.33–11.8 lbf⋅ft14–16 N⋅m
Replace nuts.
Second stage	30°30°30°

expand_moreExhaust pipe

expand_moreOn catalytic converter


M8	16.23–19.91 lbf⋅ft16.23–19.91 lbf⋅ft22–27 N⋅m


Exhaust pipe bracket	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m
Exhaust pipe rear	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Exhaust system middle heat protection plate	16.23–19.91 lbf⋅ft16.23–19.91 lbf⋅ft22–27 N⋅m

expand_moreParticle filter bracket

expand_more1.3 MultiJet with diesel straight-4 1.2 L 94 HP at 4000 RPM, 200 N⋅m at 1500 RPM engine (2009.10–)


M8	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m

expand_moreParticulate filter heat protection plate

expand_moreFuel supply

expand_moreFuel filter housing

expand_moreFuel pump

expand_moreIgnition system


Spark plugs	11.8–14.75 lbf⋅ft11.8–14.75 lbf⋅ft16–20 N⋅m

expand_moreStart system

expand_moreStarter


All other modifications	16.23–19.91 lbf⋅ft16.23–19.91 lbf⋅ft22–27 N⋅m

expand_morePower transmission tightening torques

expand_moreAxle drive

expand_moreDrive shaft intermediate bearing

expand_more1.3 MultiJet with diesel straight-4 1.2 L 89 HP engine (2008.9–)


M8	14.75–17.7 lbf⋅ft14.75–17.7 lbf⋅ft20–24 N⋅m

expand_more1.3 MultiJet with diesel straight-4 1.2 L 94 HP at 4000 RPM, 200 N⋅m at 1500 RPM engine (2009.10–)


M8	11.8–17.7 lbf⋅ft11.8–17.7 lbf⋅ft16–24 N⋅m

expand_more1.4 TJet with gasoline straight-4 1.4 L 118 HP at 5000 RPM, 206 N⋅m at 1750 RPM engine (2008.9–)


M8	11.8–17.7 lbf⋅ft11.8–17.7 lbf⋅ft16–24 N⋅m


1.4 Turbo MultiAir with gasoline straight-4 1.4 L 133 HP at 5000 RPM, 206 N⋅m at 1750 RPM engine (2009.10–)	11.8–17.7 lbf⋅ft11.8–17.7 lbf⋅ft16–24 N⋅m
1.4 Turbo MultiAir with gasoline straight-4 1.4 L 133 HP engine (2009.10–)	11.8–17.7 lbf⋅ft11.8–17.7 lbf⋅ft16–24 N⋅m

expand_more1.6 JTDM with diesel straight-4 1.6 L 114 HP, 320 N⋅m at 1750 RPM engine (2008.9–)


M8	13.28–16.23 lbf⋅ft13.28–16.23 lbf⋅ft18–22 N⋅m

expand_moreAll other modifications


At the drive shaft	11.8–17.7 lbf⋅ft11.8–17.7 lbf⋅ft16–24 N⋅m

expand_moreOn the engine block


M8	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m

expand_moreFront axle drive shaft

expand_moreAll Alfa Romeo gasoline straight-4 1.4 L 198 A1.000 engines

expand_moreM24 central nuts


First stage	47.2–54.58 lbf⋅ft47.2–54.58 lbf⋅ft64–74 N⋅m
Replace and caulk the nut.
Second stage	60–64°60–64°60–64°

expand_moreAll other modifications

expand_moreM24

expand_moreCentral nuts


First stage	48.68–53.84 lbf⋅ft48.68–53.84 lbf⋅ft66–73 N⋅m
Replace and caulk the nut.
Second stage	62°62°62°

expand_moreClutch

expand_moreClutch pressure plate

expand_more1.3 MultiJet with diesel straight-4 1.2 L 89 HP engine (2008.9–)


M6	9.59–14.01 lbf⋅ft9.59–14.01 lbf⋅ft13–19 N⋅m
Replace screws.
M8	18.44–22.86 lbf⋅ft18.44–22.86 lbf⋅ft25–31 N⋅m
Replace screws.

expand_more1.3 MultiJet with diesel straight-4 1.2 L 94 HP at 4000 RPM, 200 N⋅m at 1500 RPM engine (2009.10–)


M6	9.59–14.01 lbf⋅ft9.59–14.01 lbf⋅ft13–19 N⋅m
Replace screws.
M8	18.44–22.86 lbf⋅ft18.44–22.86 lbf⋅ft25–31 N⋅m
Replace screws.


1.4 TJet with gasoline straight-4 1.4 L 118 HP at 5000 RPM, 206 N⋅m at 1750 RPM engine (2008.9–)	8.85–11.06 lbf⋅ft8.85–11.06 lbf⋅ft12–15 N⋅m
Use new screws and tighten them crosswise.
1.4 TJet with gasoline straight-4 1.4 L 148 HP, 230 N⋅m at 3000 RPM engine (2008.9–)	8.85–11.06 lbf⋅ft8.85–11.06 lbf⋅ft12–15 N⋅m
Use new screws and tighten them crosswise.
1.4 TJet with gasoline straight-4 1.4 L 153 HP engine (2008.9–)	8.85–11.06 lbf⋅ft8.85–11.06 lbf⋅ft12–15 N⋅m
Use new screws and tighten them crosswise.

expand_more1.4 Turbo MultiAir with gasoline straight-4 1.4 L 133 HP at 5000 RPM, 206 N⋅m at 1750 RPM engine (2009.10–)

expand_moreC510 gearbox


M6	8.85–11.06 lbf⋅ft8.85–11.06 lbf⋅ft12–15 N⋅m
Replace screws.

expand_moreInner screws of C635 gearbox


M8	5.9–8.85 lbf⋅ft5.9–8.85 lbf⋅ft8–12 N⋅m
Replace screws.

expand_moreOuter screws of C635 gearbox


M8	13.28–16.23 lbf⋅ft13.28–16.23 lbf⋅ft18–22 N⋅m

expand_more1.4 Turbo MultiAir with gasoline straight-4 1.4 L 161 HP at 5500 RPM engine (2009.10–)

expand_moreC635 gearbox


M6	8.85–11.06 lbf⋅ft8.85–11.06 lbf⋅ft12–15 N⋅m
Replace screws.

expand_more1.4 with gasoline straight-4 1.4 L 78 HP engine (2008.9–)


M6	8.85–11.06 lbf⋅ft8.85–11.06 lbf⋅ft12–15 N⋅m
Replace screws.


1.6 JTDM with diesel straight-4 1.6 L 114 HP, 320 N⋅m at 1750 RPM engine (2008.9–)	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m
Use new screws and tighten them crosswise.
1.6 JTDM with diesel straight-4 1.6 L 118 HP at 3750 RPM, 320 N⋅m at 1750 RPM engine (2008.9–)	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m
Use new screws and tighten them crosswise.
1.6 JTDM with diesel straight-4 1.6 L 118 HP at 4000 RPM, 300 N⋅m at 1500 RPM engine (2008.9–)	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m
Use new screws and tighten them crosswise.


Clutch slave cylinder	13.28–16.23 lbf⋅ft13.28–16.23 lbf⋅ft18–22 N⋅m

expand_moreGearbox

expand_moreGearbox flange connection at engine


M10	26.55–32.45 lbf⋅ft26.55–32.45 lbf⋅ft36–44 N⋅m
M12	35.4–53.1 lbf⋅ft35.4–53.1 lbf⋅ft48–72 N⋅m

expand_moreGearbox lubrication

expand_moreGearbox oil drain plug

expand_more1.3 MultiJet with diesel straight-4 1.2 L 89 HP engine (2008.9–)


C554 gearbox	33.93 lbf⋅ft33.93 lbf⋅ft46 N⋅m

expand_more1.3 MultiJet with diesel straight-4 1.2 L 94 HP at 4000 RPM, 200 N⋅m at 1500 RPM engine (2009.10–)


C510 gearbox	33.93 lbf⋅ft33.93 lbf⋅ft46 N⋅m

expand_more1.4 TJet with gasoline straight-4 1.4 L 118 HP at 5000 RPM, 206 N⋅m at 1750 RPM engine (2008.9–)


M22	33.93 lbf⋅ft33.93 lbf⋅ft46 N⋅m

expand_more1.4 TJet with gasoline straight-4 1.4 L 148 HP, 230 N⋅m at 3000 RPM engine (2008.9–)


M18	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m

expand_more1.4 Turbo MultiAir with gasoline straight-4 1.4 L 133 HP at 5000 RPM, 206 N⋅m at 1750 RPM engine (2009.10–)


C510 gearbox	33.93 lbf⋅ft33.93 lbf⋅ft46 N⋅m
C635 gearbox	28.76–31.72 lbf⋅ft28.76–31.72 lbf⋅ft39–43 N⋅m

expand_more1.4 Turbo MultiAir with gasoline straight-4 1.4 L 161 HP at 5500 RPM engine (2009.10–)


C635 gearbox	28.76–31.72 lbf⋅ft28.76–31.72 lbf⋅ft39–43 N⋅m

expand_more1.4 with gasoline straight-4 1.4 L 78 HP engine (2008.9–)


M16	11.8–14.75 lbf⋅ft11.8–14.75 lbf⋅ft16–20 N⋅m

expand_more1.6 JTDM with diesel straight-4 1.6 L 114 HP, 320 N⋅m at 1750 RPM engine (2008.9–)


C635 gearbox	28.76–31.72 lbf⋅ft28.76–31.72 lbf⋅ft39–43 N⋅m
M32 gearbox	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m

expand_moreGearbox oil filler plug

expand_more1.3 MultiJet with diesel straight-4 1.2 L 89 HP engine (2008.9–)


C554 gearbox	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m

expand_more1.3 MultiJet with diesel straight-4 1.2 L 94 HP at 4000 RPM, 200 N⋅m at 1500 RPM engine (2009.10–)


C510 gearbox	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m

expand_more1.4 TJet with gasoline straight-4 1.4 L 118 HP at 5000 RPM, 206 N⋅m at 1750 RPM engine (2008.9–)


M22	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m

expand_more1.4 TJet with gasoline straight-4 1.4 L 148 HP, 230 N⋅m at 3000 RPM engine (2008.9–)


M18	17.7–19.18 lbf⋅ft17.7–19.18 lbf⋅ft24–26 N⋅m

expand_more1.4 Turbo MultiAir with gasoline straight-4 1.4 L 133 HP at 5000 RPM, 206 N⋅m at 1750 RPM engine (2009.10–)


C510 gearbox	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m
C635 gearbox	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m

expand_more1.4 Turbo MultiAir with gasoline straight-4 1.4 L 161 HP at 5500 RPM engine (2009.10–)


C635 gearbox	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m

expand_more1.4 with gasoline straight-4 1.4 L 78 HP engine (2008.9–)


M22	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m

expand_more1.6 JTDM with diesel straight-4 1.6 L 114 HP, 320 N⋅m at 1750 RPM engine (2008.9–)


C635 gearbox	16.96–20.65 lbf⋅ft16.96–20.65 lbf⋅ft23–28 N⋅m
M32 gearbox	17.7–19.18 lbf⋅ft17.7–19.18 lbf⋅ft24–26 N⋅m

expand_moreGearbox mounting

expand_more1.3 MultiJet with diesel straight-4 1.2 L 94 HP at 4000 RPM, 200 N⋅m at 1500 RPM engine (2009.10–)

expand_moreScrews at the gearbox bracket

expand_moreM12


First stage	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Second stage	45°45°45°

expand_moreOn chassis


M12	66.38–81.13 lbf⋅ft66.38–81.13 lbf⋅ft90–110 N⋅m

expand_more1.4 TJet with gasoline straight-4 1.4 L 118 HP at 5000 RPM, 206 N⋅m at 1750 RPM engine (2008.9–)


Screws at the gearbox bracket	70.07–77.44 lbf⋅ft70.07–77.44 lbf⋅ft95–105 N⋅m
On chassis	66.38–81.13 lbf⋅ft66.38–81.13 lbf⋅ft90–110 N⋅m

expand_more1.6 JTDM with diesel straight-4 1.6 L 114 HP, 320 N⋅m at 1750 RPM engine (2008.9–)

expand_moreAt the gearbox bracket of C635 gearbox


M12	70.07–77.44 lbf⋅ft70.07–77.44 lbf⋅ft95–105 N⋅m

expand_moreAt the gearbox bracket of M32 gearbox

expand_moreM12


First stage	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Second stage	45°45°45°

expand_moreOn chassis


M12	66.38–81.13 lbf⋅ft66.38–81.13 lbf⋅ft90–110 N⋅m

expand_moreAll other modifications

expand_moreScrews at the gearbox bracket


M12	70.07–77.44 lbf⋅ft70.07–77.44 lbf⋅ft95–105 N⋅m

expand_moreOn chassis


M12	66.38–81.13 lbf⋅ft66.38–81.13 lbf⋅ft90–110 N⋅m

expand_moreGearbox support

expand_more1.3 MultiJet with diesel straight-4 1.2 L 89 HP engine (2008.9–)

expand_moreAt the gearbox


M10	46.47–56.79 lbf⋅ft46.47–56.79 lbf⋅ft63–77 N⋅m
M12	70.07–77.44 lbf⋅ft70.07–77.44 lbf⋅ft95–105 N⋅m
M8	13.28–16.23 lbf⋅ft13.28–16.23 lbf⋅ft18–22 N⋅m

expand_more1.3 MultiJet with diesel straight-4 1.2 L 94 HP at 4000 RPM, 200 N⋅m at 1500 RPM engine (2009.10–)

expand_moreAt the gearbox


M10	46.47–56.79 lbf⋅ft46.47–56.79 lbf⋅ft63–77 N⋅m
M12	70.07–77.44 lbf⋅ft70.07–77.44 lbf⋅ft95–105 N⋅m
M8	13.28–16.23 lbf⋅ft13.28–16.23 lbf⋅ft18–22 N⋅m

expand_more1.4 TJet with gasoline straight-4 1.4 L 118 HP at 5000 RPM, 206 N⋅m at 1750 RPM engine (2008.9–)

expand_moreAt the gearbox


Lateral-fitting	46.47–56.79 lbf⋅ft46.47–56.79 lbf⋅ft63–77 N⋅m
Top	13.28–16.23 lbf⋅ft13.28–16.23 lbf⋅ft18–22 N⋅m

expand_more1.4 TJet with gasoline straight-4 1.4 L 148 HP, 230 N⋅m at 3000 RPM engine (2008.9–)

expand_moreAt the gearbox


M12	70.07–77.44 lbf⋅ft70.07–77.44 lbf⋅ft95–105 N⋅m

expand_more1.4 Turbo MultiAir with gasoline straight-4 1.4 L 133 HP at 5000 RPM, 206 N⋅m at 1750 RPM engine (2009.10–)

expand_moreAt the C510 gearbox


M10	46.47–56.79 lbf⋅ft46.47–56.79 lbf⋅ft63–77 N⋅m
M8	13.28–16.23 lbf⋅ft13.28–16.23 lbf⋅ft18–22 N⋅m

expand_moreAt the C635 gearbox


M10	46.47–56.79 lbf⋅ft46.47–56.79 lbf⋅ft63–77 N⋅m

expand_more1.4 Turbo MultiAir with gasoline straight-4 1.4 L 161 HP at 5500 RPM engine (2009.10–)

expand_moreAt the C635 gearbox


M10	46.47–56.79 lbf⋅ft46.47–56.79 lbf⋅ft63–77 N⋅m

expand_more1.4 with gasoline straight-4 1.4 L 78 HP engine (2008.9–)

expand_moreAt the gearbox


M10	42.04–50.89 lbf⋅ft42.04–50.89 lbf⋅ft57–69 N⋅m
M8	13.28–16.23 lbf⋅ft13.28–16.23 lbf⋅ft18–22 N⋅m

expand_more1.6 JTDM with diesel straight-4 1.6 L 114 HP, 320 N⋅m at 1750 RPM engine (2008.9–)

expand_moreAt the C635 gearbox


M10	46.47–56.79 lbf⋅ft46.47–56.79 lbf⋅ft63–77 N⋅m

expand_moreAt the M32 gearbox


M12	70.07–77.44 lbf⋅ft70.07–77.44 lbf⋅ft95–105 N⋅m

expand_moreSuspension front tightening torques

expand_moreFront axle brake

expand_moreBleed valve


All Alfa Romeo gasoline straight-4 1.4 L 198 A1.000 engines	8.85–11.8 lbf⋅ft8.85–11.8 lbf⋅ft12–16 N⋅m
All Alfa Romeo gasoline straight-4 1.4 L 199 A8.000 engines	8.85–11.8 lbf⋅ft8.85–11.8 lbf⋅ft12–16 N⋅m
All Alfa Romeo gasoline straight-4 1.4 L 940 A2.000 engines	8.85–11.8 lbf⋅ft8.85–11.8 lbf⋅ft12–16 N⋅m
All Alfa Romeo gasoline straight-4 1.4 L 955 A2.000 engines	8.85–11.8 lbf⋅ft8.85–11.8 lbf⋅ft12–16 N⋅m
All Alfa Romeo gasoline straight-4 1.4 L 955 A7.000 engines	8.85–11.8 lbf⋅ft8.85–11.8 lbf⋅ft12–16 N⋅m
All Alfa Romeo gasoline straight-4 1.4 L 955 A8.000 engines	8.85–11.8 lbf⋅ft8.85–11.8 lbf⋅ft12–16 N⋅m
All other modifications	5.9–8.85 lbf⋅ft5.9–8.85 lbf⋅ft8–12 N⋅m


Brake hose	10.33–13.28 lbf⋅ft10.33–13.28 lbf⋅ft14–18 N⋅m
Brake line	10.33–13.28 lbf⋅ft10.33–13.28 lbf⋅ft14–18 N⋅m
Front axle brake caliper	19.91–22.13 lbf⋅ft19.91–22.13 lbf⋅ft27–30 N⋅m

expand_moreFront axle brake caliper mounting support


M12	73.76–81.13 lbf⋅ft73.76–81.13 lbf⋅ft100–110 N⋅m


Front axle brake disc	7.38–11.06 lbf⋅ft7.38–11.06 lbf⋅ft10–15 N⋅m
Wheel speed sensor	3.69–5.9 lbf⋅ft3.69–5.9 lbf⋅ft5–8 N⋅m

expand_moreFront axle steering

expand_moreLower steering column joint


M10	36.88–44.25 lbf⋅ft36.88–44.25 lbf⋅ft50–60 N⋅m
Replace screws.

expand_moreSteering gear


M12	66.38–81.13 lbf⋅ft66.38–81.13 lbf⋅ft90–110 N⋅m

expand_moreTrack rod end on stub axle


M10	26.55–32.45 lbf⋅ft26.55–32.45 lbf⋅ft36–44 N⋅m
Replace nuts.


Track rod end on track rod	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m

expand_moreFront axle suspension


Shock-absorber piston rod	38.35–42.04 lbf⋅ft38.35–42.04 lbf⋅ft52–57 N⋅m

expand_moreSuspension strut


On chassis	34.67–38.35 lbf⋅ft34.67–38.35 lbf⋅ft47–52 N⋅m

expand_moreOn stub axle


First stage	75.97–92.93 lbf⋅ft75.97–92.93 lbf⋅ft103–126 N⋅m
Replace screws and nuts.
Second stage	45°45°45°

expand_moreWheel suspension

expand_moreFront axle drive shaft

expand_moreAll Alfa Romeo gasoline straight-4 1.4 L 198 A1.000 engines

expand_moreM24 central nuts


First stage	47.2–54.58 lbf⋅ft47.2–54.58 lbf⋅ft64–74 N⋅m
Replace and caulk the nut.
Second stage	60–64°60–64°60–64°

expand_moreAll other modifications

expand_moreM24

expand_moreCentral nuts


First stage	48.68–53.84 lbf⋅ft48.68–53.84 lbf⋅ft66–73 N⋅m
Replace and caulk the nut.
Second stage	62°62°62°

expand_moreStabiliser mounting at the stabiliser


M10	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m
Replace nuts.

expand_moreStabiliser mounting at suspension strut


M10	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m
Replace nuts.


Stabilizer mounting at the subframe	16.96–19.91 lbf⋅ft16.96–19.91 lbf⋅ft23–27 N⋅m

expand_moreSupport joint at the stub axle

expand_moreOn stub axle


M10	39.83–48.68 lbf⋅ft39.83–48.68 lbf⋅ft54–66 N⋅m
Replace screws.

expand_moreTransverse control arm

expand_moreAt the subframe


First stage	36.88–44.25 lbf⋅ft36.88–44.25 lbf⋅ft50–60 N⋅m
Replace screws and nuts.
Second stage	90°90°90°

expand_moreWheel hub wheel bearing

expand_moreCentral nuts


First stage	48.68–53.84 lbf⋅ft48.68–53.84 lbf⋅ft66–73 N⋅m
Replace and caulk the nut.
Second stage	62°62°62°

expand_moreWheels and tires


Tire pressure sensors	2.21–3.69 lbf⋅ft2.21–3.69 lbf⋅ft3–5 N⋅m

expand_moreWheel attachment


Aluminium rims	81.13–97.36 lbf⋅ft81.13–97.36 lbf⋅ft110–132 N⋅m
Steel rims	56.79–70.07 lbf⋅ft56.79–70.07 lbf⋅ft77–95 N⋅m

expand_moreSuspension rear tightening torques

expand_moreRear axle brake


Rear axle bleeder valve	5.9–8.85 lbf⋅ft5.9–8.85 lbf⋅ft8–12 N⋅m
Rear axle brake caliper	19.91–22.13 lbf⋅ft19.91–22.13 lbf⋅ft27–30 N⋅m
Rear axle brake caliper mounting support	39.83–42.04 lbf⋅ft39.83–42.04 lbf⋅ft54–57 N⋅m
Rear axle brake disc	7.38–11.06 lbf⋅ft7.38–11.06 lbf⋅ft10–15 N⋅m

expand_moreRear axle brake line


M10	10.33–13.28 lbf⋅ft10.33–13.28 lbf⋅ft14–18 N⋅m


Rear axle wheel speed sensor	3.69–5.9 lbf⋅ft3.69–5.9 lbf⋅ft5–8 N⋅m

expand_moreRear axle suspension

expand_moreRear axle shock absorber


On chassis	53.1–64.91 lbf⋅ft53.1–64.91 lbf⋅ft72–88 N⋅m
On rear axle	86.29–105.47 lbf⋅ft86.29–105.47 lbf⋅ft117–143 N⋅m


Rear axle shock absorber piston rod	23.6–28.03 lbf⋅ft23.6–28.03 lbf⋅ft32–38 N⋅m

expand_moreRear axle wheel suspension

expand_moreCombined steering axle

expand_moreAt the bearing pedestal


M12	86.29–105.47 lbf⋅ft86.29–105.47 lbf⋅ft117–143 N⋅m

expand_moreRear axle carrier

expand_moreOn chassis


M10	53.1–64.91 lbf⋅ft53.1–64.91 lbf⋅ft72–88 N⋅m

expand_moreRear axle suspension


M10	53.1–64.91 lbf⋅ft53.1–64.91 lbf⋅ft72–88 N⋅m
Replace screws.

expand_moreSteering knuckle


On rear axle	90.72–100.31 lbf⋅ft90.72–100.31 lbf⋅ft123–136 N⋅m

expand_moreWheel hub wheel bearing

expand_moreM22


Central nuts	196.19–216.84 lbf⋅ft196.19–216.84 lbf⋅ft266–294 N⋅m
Replace and caulk the nut.

expand_moreWheels and tires


Tire pressure sensors	2.21–3.69 lbf⋅ft2.21–3.69 lbf⋅ft3–5 N⋅m

expand_moreWheel attachment


Aluminium rims	81.13–97.36 lbf⋅ft81.13–97.36 lbf⋅ft110–132 N⋅m
Steel rims	56.79–70.07 lbf⋅ft56.79–70.07 lbf⋅ft77–95 N⋅m

When assembling your 2009 Alfa Romeo Mito it's important to tight threaded fasteners with Alfa Romeo prescribed torques using a torque wrench. If the torque values is lower then prescribed, bolt may unscrew itself and assembly may fall apart. If the torque value is higher then prescribed, bolt may simply break. The torque wrench allows you to tighten all bolts of the assembly with the same torque applied.

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2009 Alfa Romeo Mito user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Alfa Romeo warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Alfa Romeo Mito service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2009 Alfa Romeo Mito you're not only saving money, but also also improving your technical skills and learning something new.

2009 Alfa Romeo Mito Series 1 Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Alfa Romeo Mito Series 1 model years

Suggest edit