2009 Volkswagen Transporter Box Van front suspension fastener tightening specifications

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Condition	Value

expand_moreFront axle brake


Bleed valve	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m

expand_moreBrake hose


At the brake caliper	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


Brake line	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreFront axle brake caliper


FN3 brake calipers	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
FNR brake calipers	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreFront axle brake caliper mounting support

expand_moreOn stub axle


First stage	132.76 lbf⋅ft132.76 lbf⋅ft180 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreFront axle brake disc


2FNR 44 brake calipers	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
FN3 brake calipers	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


Wheel speed sensor	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreFront axle steering

expand_moreLower steering column joint


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace nut.
Second stage	90°90°90°


Pressure line at steering gear	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m
Sealing rings must be replaced.
Return line to steering gear	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m
Sealing rings must be replaced.

expand_moreSteering gear

expand_moreAt the subframe


First stage	24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
Use new screws and nuts.
Second stage	90°90°90°

expand_moreTrack rod end on stub axle


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Nuts must be replaced.
Second stage	90°90°90°


Track rod end on track rod	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Track rod on steering gear	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreFront axle suspension


Shock-absorber piston rod	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreSuspension strut

expand_moreOn stub axle

expand_moreM12


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws and nuts must be replaced.

expand_moreSecond stage


First step	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m
Second step	180°180°180°

expand_moreM14


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws and nuts must be replaced.
Second stage	90°90°90°


On chassis	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Nuts must be replaced.

expand_moreWheel suspension

expand_moreFront axle drive shaft

expand_moreAt the gearbox


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreCentral nuts


First stage	147.51 lbf⋅ft147.51 lbf⋅ft200 N⋅m
Nuts must be replaced.
Second stage	180° detach.
Third stage	147.51 lbf⋅ft147.51 lbf⋅ft200 N⋅m

expand_moreStabiliser mounting at the stabiliser


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Second stage	45°45°45°

expand_moreStabiliser mounting at suspension strut


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Second stage	45°45°45°


Stabilizer mounting at the subframe	81.13 lbf⋅ft81.13 lbf⋅ft110 N⋅m

expand_moreSupport joint at the stub axle


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreSupport joint at the transverse control arm


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Nuts must be replaced.
Second stage	90°90°90°

expand_moreTransverse control arm

expand_moreAt the subframe


First stage	81.13 lbf⋅ft81.13 lbf⋅ft110 N⋅m
Screws and nuts must be replaced.
Second stage	120°120°120°

expand_moreWheel hub wheel bearing

expand_moreCentral nuts


First stage	147.51 lbf⋅ft147.51 lbf⋅ft200 N⋅m
Nuts must be replaced.
Second stage	180° detach
Third stage	147.51 lbf⋅ft147.51 lbf⋅ft200 N⋅m

expand_moreWheels and tires


Wheel attachment	132.76 lbf⋅ft132.76 lbf⋅ft180 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2009 Volkswagen Transporter Box Van user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Transporter Box Van service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2009 Volkswagen Transporter Box Van you're not only saving money, but also also improving your technical skills and learning something new.

2009 Volkswagen Transporter Box Van generations

In 2009 Volkswagen offered 2 generations of the Transporter Box Van. Front suspension fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

T5.2 (T5 facelift)

Type 7HA, Type 7HH, Type 7EA, Type 7EH

2009 Volkswagen Transporter Box Van T5 Front Suspension Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2009 Volkswagen Transporter Box Van generations

T5.2 (T5 facelift)

Volkswagen Transporter Box Van T5 model years

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