2008 Volkswagen Touareg engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


Volkswagen diesel V6 3.0 Liters CASB 208 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Volkswagen diesel V6 3.0 Liters BUN 208 HP at 4000 RPM, 500 N⋅m at 1750 RPM	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Volkswagen diesel V6 3.0 Liters CATA 221 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Volkswagen diesel V6 3.0 Liters BKS 221 HP at 4000 RPM, 500 N⋅m at 1750 RPM	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Volkswagen diesel V6 3.0 Liters CASA 236 HP at 4000 RPM, 550 N⋅m at 2000 RPM	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Volkswagen diesel V6 3.0 Liters CASC 236 HP at 4000 RPM, 550 N⋅m at 2000 RPM	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Volkswagen gasoline V6 3.6 Liters BHL 276 HP at 6200 RPM, 360 N⋅m at 2500 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Volkswagen gasoline V6 3.6 Liters BHK 276 HP at 6200 RPM, 360 N⋅m at 2500 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Volkswagen gasoline V8 4.2 Liters BAR 345 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten in steps from inside to outside.

expand_moreVolkswagen gasoline W12 6.0 Liters BJN 444 HP


Lower section of intake manifold	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreUpper section of intake manifold


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Second stage	180°180°180°
Lateral-fitting	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt deflection pulley


Volkswagen diesel V6 3.0 Liters CASB 208 HP	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Volkswagen diesel V6 3.0 Liters BUN 208 HP at 4000 RPM, 500 N⋅m at 1750 RPM	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Volkswagen diesel V6 3.0 Liters CATA 221 HP	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Volkswagen diesel V6 3.0 Liters BKS 221 HP at 4000 RPM, 500 N⋅m at 1750 RPM	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Volkswagen diesel V6 3.0 Liters CASC 236 HP at 4000 RPM, 550 N⋅m at 2000 RPM	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Volkswagen diesel V6 3.0 Liters CASA 236 HP at 4000 RPM, 550 N⋅m at 2000 RPM	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreVolkswagen gasoline V8 4.2 Liters BAR 345 HP


At the bearing pedestal	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Bearing pedestal on the engine block	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


Volkswagen gasoline W12 6.0 Liters CFRA 444 HP	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Volkswagen gasoline W12 6.0 Liters BJN 444 HP	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAuxiliary drive belt tensioner

expand_moreVolkswagen diesel V6 3.0 Liters BUN 208 HP at 4000 RPM, 500 N⋅m at 1750 RPM


Tensioning lever	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Otherwise	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVolkswagen diesel V6 3.0 Liters BKS 221 HP at 4000 RPM, 500 N⋅m at 1750 RPM


Tensioning lever	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Otherwise	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVolkswagen diesel V6 3.0 Liters CASA 236 HP at 4000 RPM, 550 N⋅m at 2000 RPM


Tensioning lever	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Otherwise	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Volkswagen gasoline V8 4.2 Liters BAR 345 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreVolkswagen gasoline W12 6.0 Liters BJN 444 HP


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	90°90°90°


All other modifications	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


Auxiliary drive belt tensioner	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAir-conditioning compressor


Volkswagen diesel straight-5 2.5 Liters BLK 161 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Volkswagen diesel straight-5 2.5 Liters BPD 161 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Volkswagen diesel straight-5 2.5 Liters BPE 172 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Volkswagen diesel straight-5 2.5 Liters BAC 172 HP at 3500 RPM, 400 N⋅m at 2000 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreVolkswagen gasoline V6 3.6 Liters BHK 276 HP at 6200 RPM, 360 N⋅m at 2500 RPM


M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
M10	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


Volkswagen diesel V10 4.9 Liters BLE 308 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Volkswagen diesel V10 4.9 Liters AYH 308 HP at 3750 RPM, 750 N⋅m at 2000 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Volkswagen diesel V10 4.9 Liters BWF 308 HP at 3750 RPM, 750 N⋅m at 2000 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Volkswagen diesel V10 4.9 Liters CBWA 345 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor bracket


All Volkswagen diesel straight-5 2.5 Liters BAC engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel V6 3.0 Liters BKS engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BLK engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BPD engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BPE engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel V6 3.0 Liters BUN engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Volkswagen diesel V6 3.0 Liters CASA engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Volkswagen diesel V6 3.0 Liters CASB engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Volkswagen diesel V6 3.0 Liters CASC engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Volkswagen diesel V6 3.0 Liters CATA engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor pressure line


Volkswagen gasoline V8 4.2 Liters BAR 345 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Volkswagen diesel V10 4.9 Liters CBWA 345 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Volkswagen gasoline W12 6.0 Liters BJN 444 HP	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Volkswagen gasoline W12 6.0 Liters CFRA 444 HP	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAlternator


All Volkswagen gasoline V8 4.2 Liters BAR engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel V6 3.0 Liters BKS engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel V6 3.0 Liters BUN engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel V6 3.0 Liters CASA engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel V6 3.0 Liters CASB engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel V6 3.0 Liters CASC engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel V6 3.0 Liters CATA engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreGenerator bracket


Volkswagen diesel V6 3.0 Liters CASB 208 HP	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Volkswagen diesel V6 3.0 Liters BUN 208 HP at 4000 RPM, 500 N⋅m at 1750 RPM	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Volkswagen diesel V6 3.0 Liters CATA 221 HP	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Volkswagen diesel V6 3.0 Liters BKS 221 HP at 4000 RPM, 500 N⋅m at 1750 RPM	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Volkswagen diesel V6 3.0 Liters CASA 236 HP at 4000 RPM, 550 N⋅m at 2000 RPM	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Volkswagen diesel V6 3.0 Liters CASC 236 HP at 4000 RPM, 550 N⋅m at 2000 RPM	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreVolkswagen gasoline V8 4.2 Liters BAR 345 HP


M8	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
M10	33.93 lbf⋅ft33.93 lbf⋅ft46 N⋅m


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_morePower steering pump bracket


All Volkswagen gasoline W12 6.0 Liters BJN engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Volkswagen gasoline W12 6.0 Liters CFRA engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreHydraulic lines at the servo-steering pump


All Volkswagen diesel straight-5 2.5 Liters BAC engines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BLK engines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BPE engines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreServo pump pulley


All Volkswagen diesel V6 3.0 Liters BKS engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel V6 3.0 Liters BUN engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel V6 3.0 Liters CASA engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel V6 3.0 Liters CASB engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel V6 3.0 Liters CASC engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel V6 3.0 Liters CATA engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreServo steering pump


All Volkswagen diesel V6 3.0 Liters BKS engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BLK engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	90°90°90°


All Volkswagen diesel V6 3.0 Liters BUN engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel V6 3.0 Liters CASA engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel V6 3.0 Liters CASB engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel V6 3.0 Liters CASC engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel V6 3.0 Liters CATA engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVacuum pump

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BLK engines


M6	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCarburetion


Injection pump drive wheel	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m
Exhaust gas return cooler	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Exhaust gas return valve	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Exhaust recirculation pipe	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreFuel-distributing pipe

expand_moreAll Volkswagen gasoline V6 3.6 Liters BHK engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All Volkswagen gasoline W12 6.0 Liters BJN engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen diesel V6 3.0 Liters BKS engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BLK engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All Volkswagen diesel V6 3.0 Liters BUN engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel V6 3.0 Liters CASA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen diesel V6 3.0 Liters CASB engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel V6 3.0 Liters CASC engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen diesel V6 3.0 Liters CATA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll Volkswagen diesel V10 4.9 Liters CBWA engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All Volkswagen gasoline W12 6.0 Liters CFRA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreHigh-pressure pump pulley


Central nuts	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m

expand_moreInjection hoses


All Volkswagen diesel V6 3.0 Liters CASA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen diesel V6 3.0 Liters CASC engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreInjection nozzle (injector)

expand_moreAll Volkswagen diesel V10 4.9 Liters AYH engines


First stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Screws and nuts must be replaced.
Second stage	270°270°270°

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BLK engines


First stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Screws must be replaced.
Second stage	270°270°270°

expand_moreAll Volkswagen diesel V10 4.9 Liters CBWA engines


First stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Screws must be replaced.
Second stage	270°270°270°


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreInjection pump


Volkswagen gasoline V6 3.6 Liters BHK 276 HP at 6200 RPM, 360 N⋅m at 2500 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Volkswagen gasoline V8 4.2 Liters BAR 345 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreAll other modifications


M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_morePressure tube connection


High-pressure side	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Low-pressure side	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreCharging

expand_moreCharge air pipes


All Volkswagen diesel straight-5 2.5 Liters BAC engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BPE engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen diesel V6 3.0 Liters CASA engines	4.06 lbf⋅ft4.06 lbf⋅ft5.5 N⋅m
All Volkswagen diesel V6 3.0 Liters CASC engines	4.06 lbf⋅ft4.06 lbf⋅ft5.5 N⋅m

expand_moreTurbo charger


All Volkswagen diesel V6 3.0 Liters BKS engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Screws and nuts must be replaced.

expand_moreAll Volkswagen diesel V6 3.0 Liters CATA engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws and nuts must be replaced.
Second stage	90°90°90°


All Volkswagen diesel V6 3.0 Liters BUN engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Screws and nuts must be replaced.

expand_moreAll Volkswagen diesel V6 3.0 Liters CASB engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws and nuts must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel V6 3.0 Liters CASA engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BAC engines


On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BPE engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Turbocharger bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreTurbocharger oil feed line


At the turbocharger	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
On the engine block	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreTurbocharger oil return line

expand_moreAll Volkswagen diesel V6 3.0 Liters CASB engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Sealing rings must be replaced.
Second stage	90°90°90°


All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Sealing rings must be replaced.

expand_moreCooling system

expand_moreCoolant drain plug

expand_moreAll Volkswagen diesel V10 4.9 Liters AYH engines


At the cylinder head	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAll Volkswagen diesel V10 4.9 Liters CBWA engines


At the cylinder head	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCoolant pump

expand_moreAll Volkswagen diesel V10 4.9 Liters AYH engines


Cap	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten cross-wise.

expand_moreOn the engine block


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All Volkswagen gasoline W12 6.0 Liters BJN engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BLK engines


Cap	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Wheel central nuts	61.96 lbf⋅ft61.96 lbf⋅ft84 N⋅m

expand_moreOn the engine block


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel V10 4.9 Liters CBWA engines


Cap	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten cross-wise.

expand_moreOn the engine block


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°


All Volkswagen gasoline W12 6.0 Liters CFRA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	5.9–6.64 lbf⋅ft5.9–6.64 lbf⋅ft8–9 N⋅m

expand_moreCoolant pump pulley


All Volkswagen gasoline W12 6.0 Liters BJN engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen diesel V6 3.0 Liters BKS engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BLK engines	61.96 lbf⋅ft61.96 lbf⋅ft84 N⋅m
All Volkswagen diesel V6 3.0 Liters BUN engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel V6 3.0 Liters CASA engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel V6 3.0 Liters CASB engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel V6 3.0 Liters CASC engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel V6 3.0 Liters CATA engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen gasoline W12 6.0 Liters CFRA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Coolant thermostat housing	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Sealing rings must be replaced.

expand_moreFan wheel


All Volkswagen diesel straight-5 2.5 Liters BAC engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BPE engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen diesel V6 3.0 Liters CASA engines	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
All Volkswagen diesel V6 3.0 Liters CASC engines	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m


Radiator mounting	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

expand_moreAll Volkswagen diesel V10 4.9 Liters AYH engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All Volkswagen gasoline V8 4.2 Liters BAR engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten gradually and alternately from inside to outside.
All Volkswagen diesel V6 3.0 Liters BKS engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten in steps from inside to outside.

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BLK engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel V6 3.0 Liters BUN engines

Figure 1. Cylinder head, Camshaft bearing, Volkswagen diesel V6 3.0 Liters BUN.


First stage	Screw in screw(s) by hand.
Note correct order of tensioning. See figure 1.
Second stage	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


All Volkswagen diesel V6 3.0 Liters CASA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten in steps from inside to outside.

expand_moreAll Volkswagen diesel V10 4.9 Liters CBWA engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	45°45°45°

expand_moreCylinder head screws

expand_moreAll Volkswagen diesel V10 4.9 Liters AYH engines

Figure 2. Cylinder head, Cylinder head screws, Volkswagen diesel V10 4.9 Liters AYH.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 2.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Always demount and mount both cylinder heads.
Third stage	180°180°180°
When slackening or tightening one cylinder head only then the engine block will warp.
Fourth stage	180°180°180°
All cylinder head bolts, except the 1, 2, 17, 19, have to be provided with a slotted washer.

expand_moreAll Volkswagen gasoline V8 4.2 Liters BAR engines

expand_moreScrews 1 – 10

Figure 3. Cylinder head, Cylinder head screws, Volkswagen gasoline V8 4.2 Liters BAR, Screws 1 – 10.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 3.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreScrews 11 – 14


Fifth stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Use screw-locking compound.
Sixth stage	90°90°90°

expand_moreScrews 6


Seventh stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Locking screw. Sealing rings must be replaced.

expand_moreAll Volkswagen gasoline V6 3.6 Liters BHK engines

Figure 4. Cylinder head, Cylinder head screws, Volkswagen gasoline V6 3.6 Liters BHK.


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws must be replaced. See figure 4.
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Third stage	180°180°180°

expand_moreAll Volkswagen diesel V6 3.0 Liters BKS engines

Figure 5. Cylinder head, Cylinder head screws, Volkswagen diesel V6 3.0 Liters BKS.


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Screws must be replaced. See figure 5.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BLK engines

Figure 6. Cylinder head, Cylinder head screws, Volkswagen diesel straight-5 2.5 Liters BLK.


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced. See figure 6.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	90°90°90°
Sixth stage	loosen by 90°

expand_moreAll Volkswagen diesel V6 3.0 Liters BUN engines

Figure 7. Cylinder head, Cylinder head screws, Volkswagen diesel V6 3.0 Liters BUN.


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Screws must be replaced. See figure 7.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen diesel V6 3.0 Liters CASA engines


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Screws must be replaced. See figure 7.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen diesel V10 4.9 Liters CBWA engines

Figure 8. Cylinder head, Cylinder head screws, Volkswagen diesel V10 4.9 Liters CBWA.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 8.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
All cylinder head bolts, except the 1, 2, 17, 19, have to be provided with a slotted washer.
Third stage	180°180°180°
Always demount and mount both cylinder heads.
Fourth stage	180°180°180°
When slackening or tightening one cylinder head only then the engine block will warp.

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 8.
Second stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°


Cylinder head screws shank length (new)	5.91 in5.91 in150 mm

expand_moreRocker bridge

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreValve cover


All Volkswagen diesel straight-5 2.5 Liters BAC engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BLK engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BPD engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BPE engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten the screws cross-wise from inside to outside.


Valve play adjusting screw lock nuts	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreEngine block

expand_moreBalance shaft gear wheel


All Volkswagen diesel V6 3.0 Liters BKS engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All Volkswagen diesel V6 3.0 Liters CASA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen diesel V6 3.0 Liters CASC engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen diesel V6 3.0 Liters CATA engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreAll other modifications


Central screws	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Wheel	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreConnecting rod bearing

expand_moreVolkswagen gasoline V8 4.2 Liters BAR 345 HP


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreCrankshaft central screws

expand_moreAll Volkswagen gasoline W12 6.0 Liters BJN engines


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreCrankshaft pulley

expand_moreVolkswagen gasoline V8 4.2 Liters BAR 345 HP


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws must be replaced.
Second stage	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Third stage	90°90°90°

expand_moreDrive plate

expand_moreAll Volkswagen diesel V10 4.9 Liters AYH engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel V6 3.0 Liters BKS engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel V6 3.0 Liters BUN engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel V6 3.0 Liters CASA engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel V10 4.9 Liters CBWA engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Engine block closure screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreFlywheel

expand_moreAll Volkswagen diesel V10 4.9 Liters AYH engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreMain bearing

expand_moreAll Volkswagen diesel V10 4.9 Liters AYH engines


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Tighten from inside to outside.
Second stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Third stage	180°180°180°


All Volkswagen diesel straight-5 2.5 Liters BAC engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Demount cylinder head before loosening the crankshaft bearings.

expand_moreAll Volkswagen diesel V6 3.0 Liters BKS engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
First tighten crosswise inside, then outside
Second stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Third stage	90°90°90°


All Volkswagen diesel straight-5 2.5 Liters BLK engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Demount cylinder head before loosening the crankshaft bearings.
All Volkswagen diesel straight-5 2.5 Liters BPD engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Demount cylinder head before loosening the crankshaft bearings.
All Volkswagen diesel straight-5 2.5 Liters BPE engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Demount cylinder head before loosening the crankshaft bearings.

expand_moreAll Volkswagen diesel V6 3.0 Liters BUN engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
First tighten crosswise inside, then outside
Second stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Third stage	90°90°90°

expand_moreAll Volkswagen diesel V6 3.0 Liters CASA engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
First tighten crosswise inside, then outside
Second stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Third stage	90°90°90°

expand_moreAll Volkswagen diesel V10 4.9 Liters CBWA engines


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Tighten from inside to outside.
Second stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Third stage	180°180°180°

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreVibration damper

expand_moreVolkswagen diesel V10 4.9 Liters AYH 308 HP at 3750 RPM, 750 N⋅m at 2000 RPM


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreVolkswagen gasoline V8 4.2 Liters BAR 345 HP


First stage	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreVolkswagen diesel V10 4.9 Liters CBWA 345 HP


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreEngine control

expand_moreBottom part of the control unit housing

expand_moreVolkswagen diesel V6 3.0 Liters BUN 208 HP at 4000 RPM, 500 N⋅m at 1750 RPM


M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreVolkswagen gasoline V6 3.6 Liters BHK 276 HP at 6200 RPM, 360 N⋅m at 2500 RPM


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreVolkswagen gasoline V8 4.2 Liters BAR 345 HP

expand_moreM6


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°


M8	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAll other modifications


M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
M8	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m


Camshaft drive belt deflection pulley	16.23–16.96 lbf⋅ft16.23–16.96 lbf⋅ft22–23 N⋅m

expand_moreCamshaft timing chain slip rail

expand_moreAll Volkswagen gasoline V6 3.6 Liters BHK engines


Screws	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Threaded screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Volkswagen diesel V6 3.0 Liters BUN engines

expand_moreLeft


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel V6 3.0 Liters CASB engines

expand_moreLeft


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel V6 3.0 Liters CASA engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


Bottom	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
Top screws	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreCamshaft timing chain tensioner

expand_moreVolkswagen diesel V6 3.0 Liters BUN 208 HP at 4000 RPM, 500 N⋅m at 1750 RPM


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreVolkswagen diesel V6 3.0 Liters BKS 221 HP at 4000 RPM, 500 N⋅m at 1750 RPM


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreVolkswagen diesel V6 3.0 Liters CASA 236 HP at 4000 RPM, 550 N⋅m at 2000 RPM


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreCamshaft timing chain tensioning rail

expand_moreAll Volkswagen diesel V6 3.0 Liters BUN engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel V6 3.0 Liters CASB engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel V6 3.0 Liters CASA engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreCamshaft timing gear

expand_moreAll Volkswagen diesel V10 4.9 Liters AYH engines


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.

expand_moreSecond stage


First step	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Second step	90°90°90°


All Volkswagen gasoline V6 3.6 Liters BHK engines	60–90°60–90°60–90°
Screws must be replaced.
All Volkswagen gasoline V6 3.6 Liters BHL engines	60–90°60–90°60–90°
Screws must be replaced.
All Volkswagen diesel V6 3.0 Liters BKS engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BLK engines


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel V6 3.0 Liters BUN engines


Sprocket wheel	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
High pressure pump belt	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m


All Volkswagen diesel V6 3.0 Liters CASA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll Volkswagen diesel V10 4.9 Liters CBWA engines


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.

expand_moreSecond stage


First step	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Second step	90°90°90°


Chain tensioner	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreControl drive chain tensioner


All Volkswagen diesel V6 3.0 Liters BUN engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen diesel V6 3.0 Liters CASB engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Volkswagen diesel V6 3.0 Liters CATA 221 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Volkswagen diesel V6 3.0 Liters BKS 221 HP at 4000 RPM, 500 N⋅m at 1750 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Volkswagen diesel V6 3.0 Liters CASA 236 HP at 4000 RPM, 550 N⋅m at 2000 RPM	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Volkswagen diesel V6 3.0 Liters CASC 236 HP at 4000 RPM, 550 N⋅m at 2000 RPM	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreVolkswagen gasoline V8 4.2 Liters BAR 345 HP


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.


Control drive chain tensioning rail	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreControl drive sprocket wheel

expand_moreAll Volkswagen diesel V6 3.0 Liters BUN engines

expand_moreLeft


Bearing pedestal	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCentral screws


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreRight


Central screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreAll Volkswagen diesel V6 3.0 Liters CASB engines

expand_moreLeft

expand_moreBearing pedestal


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreCentral screws


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreRight


Central screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreVolkswagen diesel V6 3.0 Liters BKS 221 HP at 4000 RPM, 500 N⋅m at 1750 RPM

expand_moreLeft


Bearing pedestal	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCentral screws


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreRight


Central screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreVolkswagen diesel V6 3.0 Liters CASA 236 HP at 4000 RPM, 550 N⋅m at 2000 RPM

expand_moreLeft

expand_moreBearing pedestal


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreCentral screws


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreRight


Central screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreVolkswagen gasoline V6 3.6 Liters BHK 276 HP at 6200 RPM, 360 N⋅m at 2500 RPM


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreVolkswagen gasoline V8 4.2 Liters BAR 345 HP

expand_moreLeft


Bearing pedestal	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Central screws	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreRight


Central screws	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m

expand_moreControl drive timing chain slip rail

expand_moreAll Volkswagen diesel V6 3.0 Liters BUN engines


Bottom laterally	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Use screw-locking compound.
Stud screws	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Use screw-locking compound.

expand_moreAll Volkswagen diesel V6 3.0 Liters CASB engines

expand_moreScrews


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Stud screws	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Use screw-locking compound.

expand_moreVolkswagen diesel V6 3.0 Liters BKS 221 HP at 4000 RPM, 500 N⋅m at 1750 RPM


Bottom laterally	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Use screw-locking compound.
Otherwise	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Use screw-locking compound.

expand_moreVolkswagen diesel V6 3.0 Liters CASA 236 HP at 4000 RPM, 550 N⋅m at 2000 RPM


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreLateral-fitting


Bottom	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Use screw-locking compound.

expand_moreVolkswagen gasoline V8 4.2 Liters BAR 345 HP


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreDrive belt tensioner device

expand_moreOn the engine block

expand_moreTensioning lever


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Tensioning roller	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m


Drive chain balance shaft tensioner	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Injection pump drive belt tensioning roller	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreInlet camshaft wheel

expand_moreVolkswagen gasoline V8 4.2 Liters BAR 345 HP


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.

expand_moreSecond stage


First step	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Second step	90°90°90°

expand_moreAll other modifications


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreIntermediate shaft chain sprocket

expand_moreVolkswagen gasoline V8 4.2 Liters BAR 345 HP


At the bearing pedestal	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m
Bearing pedestal	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreAll other modifications


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Oil pump drive chain tensioner	6.64–7.38 lbf⋅ft6.64–7.38 lbf⋅ft9–10 N⋅m

expand_moreOutlet camshaft wheel

expand_moreVolkswagen gasoline V8 4.2 Liters BAR 345 HP


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.

expand_moreSecond stage


First step	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Second step	90°90°90°

expand_moreAll other modifications


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreTension rail bearing screws


All Volkswagen gasoline V6 3.6 Liters BHK engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline V6 3.6 Liters BHL engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen diesel V6 3.0 Liters BKS engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Use screw-locking compound.
All Volkswagen diesel V6 3.0 Liters BUN engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Use screw-locking compound.
All Volkswagen diesel V6 3.0 Liters CASA engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Use screw-locking compound.
All Volkswagen diesel V6 3.0 Liters CASB engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Use screw-locking compound.
All Volkswagen diesel V6 3.0 Liters CASC engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Use screw-locking compound.
All Volkswagen diesel V6 3.0 Liters CATA engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Use screw-locking compound.
All other modifications	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreTiming case cover

expand_moreAll Volkswagen diesel V6 3.0 Liters BUN engines


M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll other modifications


At the cylinder head	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Timing case covers	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreToothed belt tensioning roller


All other modifications	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreToothed belt tightener


On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreTop part of control unit housing


M6	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreEngine lubrication

expand_moreOil cooler


Volkswagen gasoline V6 3.6 Liters BHK 276 HP at 6200 RPM, 360 N⋅m at 2500 RPM	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOil drain plug


All Volkswagen gasoline V8 4.2 Liters BAR engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Sealing rings must be replaced.

expand_moreAll Volkswagen diesel V6 3.0 Liters BKS engines


M14	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
M24	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAll Volkswagen diesel V6 3.0 Liters BUN engines


M14	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
M24	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAll Volkswagen diesel V6 3.0 Liters CASA engines


M14	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
M24	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m


All other modifications	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws and nuts must be replaced.

expand_moreOil filter


Oil filter cover	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Slightly oil sealing lips.

expand_moreOil filter housing

expand_moreAll Volkswagen diesel V10 4.9 Liters AYH engines


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOn the engine block


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BAC engines


Cap	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen gasoline V8 4.2 Liters BAR engines


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOn the engine block


M8	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
M10	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m


All Volkswagen gasoline W12 6.0 Liters BJN engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen diesel V6 3.0 Liters BKS engines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BLK engines


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


All Volkswagen diesel V6 3.0 Liters BUN engines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreAll Volkswagen diesel V6 3.0 Liters CASA engines


On the engine block	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreAll Volkswagen diesel V10 4.9 Liters CBWA engines


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOn the engine block


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
On the engine block	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


Oil pressure sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOil pump


Volkswagen gasoline V6 3.6 Liters BHK 276 HP at 6200 RPM, 360 N⋅m at 2500 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Volkswagen gasoline V6 3.6 Liters BHL 276 HP at 6200 RPM, 360 N⋅m at 2500 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreVolkswagen gasoline V8 4.2 Liters BAR 345 HP

expand_moreOn the engine block


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All other modifications	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreOil pump chain wheel

expand_moreAll Volkswagen gasoline V6 3.6 Liters BHK engines


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All other modifications	47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m

expand_moreOil sump

expand_moreVolkswagen diesel straight-5 2.5 Liters BLK 161 HP


At the gearbox	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


Volkswagen diesel straight-5 2.5 Liters BPE 172 HP	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Gradually tighten screws crosswise.
Volkswagen diesel straight-5 2.5 Liters BAC 172 HP at 3500 RPM, 400 N⋅m at 2000 RPM	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Gradually tighten screws crosswise.

expand_moreVolkswagen diesel V6 3.0 Liters BUN 208 HP at 4000 RPM, 500 N⋅m at 1750 RPM

expand_moreOil sump top part


At the gearbox	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Locking screws	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
On the engine block	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Tighten gradually cross-wise

expand_moreOil sump lower part


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced. Tighten new screws crosswise.
Second stage	90°90°90°

expand_moreVolkswagen diesel V6 3.0 Liters BKS 221 HP at 4000 RPM, 500 N⋅m at 1750 RPM

expand_moreOil sump top part


At the gearbox	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Locking screws	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
On the engine block	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m

expand_moreOil sump lower part


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Second stage	90°90°90°

expand_moreVolkswagen diesel V6 3.0 Liters CASA 236 HP at 4000 RPM, 550 N⋅m at 2000 RPM

expand_moreOil sump top part


At the gearbox	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Locking screws	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
On the engine block	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Gradually tighten screws crosswise.

expand_moreOil sump lower part


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Volkswagen gasoline V6 3.6 Liters BHL 276 HP at 6200 RPM, 360 N⋅m at 2500 RPM	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Volkswagen gasoline V6 3.6 Liters BHK 276 HP at 6200 RPM, 360 N⋅m at 2500 RPM	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreVolkswagen diesel V10 4.9 Liters AYH 308 HP at 3750 RPM, 750 N⋅m at 2000 RPM


Oil sump lower part	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Oil sump top part	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreVolkswagen gasoline V8 4.2 Liters BAR 345 HP


Oil sump lower part	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreOil sump top part


On the engine block	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Locking screws	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreVolkswagen diesel V10 4.9 Liters CBWA 345 HP


Oil sump lower part	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Oil sump top part	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreAll other modifications


On the engine block	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCharge air pressure sensor


All Volkswagen diesel straight-5 2.5 Liters BAC engines	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BPE engines	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
All Volkswagen diesel V6 3.0 Liters CASA engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Volkswagen diesel V6 3.0 Liters CASC engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m


Crankshaft sensor	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Exhaust gas temperature sensor	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use hot screw paste

expand_moreGlow plugs


Ceramic glow plug	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Metal glow plug	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


Knock sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreLambda sensor


Volkswagen gasoline V8 4.2 Liters BAR 345 HP	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
All other modifications	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket

expand_moreAll Volkswagen diesel V10 4.9 Liters AYH engines


On the engine block	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAll Volkswagen gasoline V8 4.2 Liters BAR engines


On engine mounting	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m
On the engine block	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreAll Volkswagen gasoline W12 6.0 Liters BJN engines


On engine mounting	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m
On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAll Volkswagen diesel V6 3.0 Liters BKS engines


On engine mounting	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m

expand_moreOn the engine block


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BLK engines


On the engine block	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreAll Volkswagen diesel V6 3.0 Liters BUN engines


On engine mounting	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m

expand_moreOn the engine block


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel V6 3.0 Liters CASA engines


On engine mounting	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m

expand_moreOn the engine block


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel V10 4.9 Liters CBWA engines


On the engine block	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAll other modifications


On engine mounting	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m

expand_moreOn the engine block


Left	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Oil filter housing
Right	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreEngine mounting

expand_moreAll Volkswagen diesel V10 4.9 Liters AYH engines


At the crossmember	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreOn chassis


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Screws must be replaced.
Second stage	180°180°180°


On engine bracket	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BLK engines


On chassis	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
On engine bracket	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m

expand_moreAll Volkswagen diesel V10 4.9 Liters CBWA engines


At the crossmember	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreOn chassis


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Screws must be replaced.
Second stage	180°180°180°


On engine bracket	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m

expand_moreAll other modifications

expand_moreOn chassis

expand_moreSupport


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreOn engine mounting


Support	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreEngine suspension

expand_moreVolkswagen diesel V6 3.0 Liters BUN 208 HP at 4000 RPM, 500 N⋅m at 1750 RPM

expand_moreOn chassis


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Screws must be replaced.
Second stage	180°180°180°


On engine mounting	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreVolkswagen diesel V6 3.0 Liters BKS 221 HP at 4000 RPM, 500 N⋅m at 1750 RPM

expand_moreOn chassis


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Screws must be replaced.
Second stage	180°180°180°


On engine mounting	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreVolkswagen diesel V6 3.0 Liters CASA 236 HP at 4000 RPM, 550 N⋅m at 2000 RPM

expand_moreOn chassis


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Screws must be replaced.
Second stage	180°180°180°


On engine mounting	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreVolkswagen gasoline W12 6.0 Liters BJN 444 HP

expand_moreOn chassis


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Second stage	180°180°180°


On engine mounting	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreAll other modifications

expand_moreOn chassis


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Screws must be replaced.
Second stage	180°180°180°


On engine mounting	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreSubframe


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreExhaust system

expand_moreCatalytic converter

expand_moreVolkswagen diesel straight-5 2.5 Liters BAC 172 HP at 3500 RPM, 400 N⋅m at 2000 RPM


Clamps	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Clamps must be replaced.
Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.

expand_moreVolkswagen diesel V6 3.0 Liters BUN 208 HP at 4000 RPM, 500 N⋅m at 1750 RPM


At the turbocharger	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Use hot screw paste
On diesel particulate filter	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen diesel V6 3.0 Liters BKS engines


At the turbocharger	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Use hot screw paste
On particle filter	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen diesel V6 3.0 Liters CATA engines


At the turbocharger	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Nuts must be replaced. Use hot screw paste.

expand_moreVolkswagen diesel V6 3.0 Liters CASA 236 HP at 4000 RPM, 550 N⋅m at 2000 RPM


At the turbocharger	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Use hot screw paste
On diesel particulate filter	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Volkswagen gasoline V8 4.2 Liters BAR 345 HP	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Nuts must be replaced.

expand_moreAll other modifications


M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m


Catalytic converter bracket	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Diesel particulate filter	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Nuts must be replaced.

expand_moreExhaust manifold

expand_moreVolkswagen gasoline V6 3.6 Liters BHK 276 HP at 6200 RPM, 360 N⋅m at 2500 RPM


M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreVolkswagen gasoline V8 4.2 Liters BAR 345 HP


Top	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Nuts must be replaced.
Bottom	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.


Exhaust manifold heat shields	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreExhaust pipe

expand_moreAll Volkswagen diesel V6 3.0 Liters CASA engines

expand_moreOn exhaust manifold


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Nuts must be replaced.
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Third stage	90°90°90°


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Exhaust pipe bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Exhaust pipe rear	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Particle filter bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Primary catalytic converter	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Nuts must be replaced.

expand_moreFuel supply


Fuel filter bracket	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreFuel filter housing


Fuel filter cover	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Sealing rings must be replaced.


Fuel lines	19.91–20.65 lbf⋅ft19.91–20.65 lbf⋅ft27–28 N⋅m

expand_moreFuel pump


Preliminary feed pump	81.13 lbf⋅ft81.13 lbf⋅ft110 N⋅m
Sealing rings must be replaced.

expand_moreIgnition system

expand_moreSpark plugs


Volkswagen gasoline V8 4.2 Liters BAR 345 HP	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Volkswagen gasoline W12 6.0 Liters BJN 444 HP	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Volkswagen gasoline W12 6.0 Liters CFRA 444 HP	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreStart system

expand_moreStarter


All Volkswagen diesel V10 4.9 Liters AYH engines	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m

expand_moreAll Volkswagen gasoline V8 4.2 Liters BAR engines


M10	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
M12	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m


All Volkswagen gasoline W12 6.0 Liters BJN engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Volkswagen diesel V6 3.0 Liters BKS engines	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
All Volkswagen diesel V10 4.9 Liters BLE engines	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
All Volkswagen diesel V6 3.0 Liters BUN engines	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
All Volkswagen diesel V10 4.9 Liters BWF engines	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
All Volkswagen diesel V6 3.0 Liters CASA engines	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
All Volkswagen diesel V6 3.0 Liters CASB engines	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
All Volkswagen diesel V6 3.0 Liters CASC engines	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
All Volkswagen diesel V6 3.0 Liters CATA engines	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
All Volkswagen diesel V10 4.9 Liters CBWA engines	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
All Volkswagen gasoline W12 6.0 Liters CFRA engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All other modifications	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2008 Volkswagen Touareg user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Touareg service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2008 Volkswagen Touareg you're not only saving money, but also also improving your technical skills and learning something new.

2008 Volkswagen Touareg First generation facelift Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Volkswagen Touareg First generation facelift model years

Suggest edit