2004 Volkswagen Polo Hatchback engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt tensioner

expand_moreAll other modifications

expand_moreM8


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°


M10	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreAuxiliary drive belt tensioner


All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreAir-conditioning compressor


All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


Air-conditioning compressor bracket	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreAir-conditioning compressor pressure line


M10	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m


Alternator	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreGenerator bracket


All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use screw-locking compound.


Hydraulic lines at the servo-steering pump	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Servo pump pulley	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Servo steering pump	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVacuum pump


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCarburetion


Fuel-distributing pipe	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Injection hoses	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreInjection nozzle (injector)


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Injection pump	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCooling system

expand_moreCoolant pump


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Coolant pump pulley	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

expand_moreAll other modifications


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°
Tighten from inside to outside.

expand_moreCylinder head screws


Third stage	90°90°90°

expand_moreAll other modifications

Figure 1. Cylinder head, Cylinder head screws, All other modifications.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 1.
Second stage	90°90°90°

expand_moreCylinder head screws shank length (new)


All other modifications	6.22 in6.22 in158 mm


Valve cover	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten the screws cross-wise from inside to outside.

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced. Lightly oil the screws.
Second stage	90°90°90°

expand_moreCrankshaft central screws

expand_moreAll other modifications


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Screws must be replaced. Lightly oil the screws.
Second stage	90°90°90°

expand_moreCrankshaft pulley


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreDrive plate


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreFlywheel


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreFlywheel cover


All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreMain bearing

expand_moreAll other modifications


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreVibration damper


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreEngine control

expand_moreCamshaft drive belt deflection pulley

expand_moreAll other modifications


Top	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Bottom	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreCamshaft timing gear

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Coupling drive tensioning roller	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreInlet camshaft wheel

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOutlet camshaft wheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Toothed belt guard	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreToothed belt tensioning roller


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreEngine lubrication


Oil cooler	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Oil drain plug	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Oil filter	Tighten by hand

expand_moreOil pump


All other modifications	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Screws must be replaced.

expand_moreOil sump


All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Gradually tighten screws crosswise.

expand_moreEngine management


Camshaft sensor	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCrankshaft sensor


All other modifications	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m


Glow plugs	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Knock sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Lambda sensor	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket


All other modifications	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.

expand_moreEngine mounting

expand_moreAll other modifications

expand_moreOn chassis


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOn engine bracket


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Strut	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Screws must be replaced.

expand_moreSubframe


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreTorque arm

expand_moreAll other modifications

expand_moreAt the subframe


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAt the gearbox


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreExhaust system


Catalytic converter	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Exhaust manifold	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.

expand_moreExhaust pipe


All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced.

expand_moreFuel supply


Fuel filter bracket	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


All other modifications	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreStart system

expand_moreStarter

expand_moreAll other modifications


With automatic gearbox	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
With manual transmission	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2004 Volkswagen Polo Hatchback user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Polo Hatchback service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2004 Volkswagen Polo Hatchback you're not only saving money, but also also improving your technical skills and learning something new.

2004 Volkswagen Polo Hatchback generations

In 2004 Volkswagen offered 2 generations of the Polo Hatchback. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Fourth generation

PQ24

Type 9N

2004 Volkswagen Polo Hatchback Third generation facelift Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2004 Volkswagen Polo Hatchback generations

Fourth generation

Volkswagen Polo Hatchback Third generation facelift model years

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