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Condition Value
expand_moreAir intake system
Induction-pipe flap control unit 7.38 lbf⋅ft
expand_moreIntake manifold
All Volkswagen diesel straight-4 1.9 Liters ASZ engines 16.23 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters ATD engines 18.44 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters AXR engines 16.23 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BMT engines 16.23 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters BBU engines 7.38 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters BJX engines 7.38 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BLT engines 16.23 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters BMS engines 16.23 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters BNM engines 16.23 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters BNV engines 16.23 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters BWB engines 16.23 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreAuxiliary assemblies
expand_moreAuxiliary drive belt deflection pulley
All Volkswagen gasoline straight-4 1.6 Liters BTS engines 29.5 lbf⋅ft
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Second stage 90°
expand_moreAuxiliary drive belt tensioner
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 14.75 lbf⋅ft
Second stage 90°
expand_moreM8
First stage 14.75 lbf⋅ft
Second stage 90°
M10 33.19 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Air-conditioning compressor 18.44 lbf⋅ft
expand_moreAir-conditioning compressor bracket
All Volkswagen gasoline straight-4 1.6 Liters CCRA engines 36.88 lbf⋅ft
expand_moreAll other modifications
M10 × 45 screws 33.19 lbf⋅ft
M10 × 55 screws 40.57 lbf⋅ft
Air-conditioning compressor pressure line 16.23 lbf⋅ft
expand_moreAlternator
All Volkswagen gasoline straight-4 1.8 Liters BBU engines 16.96 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters BJX engines 16.96 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters BMS engines 16.96 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters BNM engines 16.96 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters BNV engines 16.96 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters BWB engines 16.96 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CCRA engines 16.96 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreAlternator pulley
With freewheel 62.69 lbf⋅ft
Without freewheel 55.32 lbf⋅ft
expand_moreGenerator bracket
All Volkswagen gasoline straight-4 1.4 Liters AUA engines 36.88 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters AUB engines 36.88 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BBY engines 36.88 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BBZ engines 36.88 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BKY engines 36.88 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BUD engines 36.88 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CCRA engines 36.88 lbf⋅ft
All other modifications 33.19 lbf⋅ft
Tighten crosswise from inside to outside.
expand_morePower steering pump bracket
First stage 14.75 lbf⋅ft
Second stage 90°
expand_moreHydraulic lines at the servo-steering pump
1.2 with gasoline straight-3 1.2 L 59 HP at 5200 RPM, 108 N⋅m at 3000 RPM engine (2007.5–2009.11) 22.13 lbf⋅ft
1.4 (2005.6–2009.11) 22.13 lbf⋅ft
1.6 Flex with gasoline straight-4 1.6 L 99 HP engine (2008.6–2009.4) 22.13 lbf⋅ft
expand_moreVacuum pump
All Volkswagen diesel straight-4 1.9 Liters ASY engines 14.75 lbf⋅ft
expand_moreAll other modifications
M6 7.38 lbf⋅ft
M8 14.75 lbf⋅ft
expand_moreCarburetion
expand_moreExhaust gas return cooler
Support 7.38 lbf⋅ft
Otherwise 16.23 lbf⋅ft
Seals must be replaced.
Exhaust gas return valve 7.38 lbf⋅ft
expand_moreExhaust recirculation pipe
All Volkswagen diesel straight-4 1.9 Liters ASZ engines 16.23 lbf⋅ft
Sealing rings must be replaced.
All Volkswagen diesel straight-4 1.9 Liters BLT engines 18.44 lbf⋅ft
Sealing rings must be replaced.
All Volkswagen diesel straight-4 1.9 Liters ATD engines 16.23 lbf⋅ft
Sealing rings must be replaced.
All Volkswagen diesel straight-4 1.9 Liters AXR engines 18.44 lbf⋅ft
Sealing rings must be replaced.
Screws 16.23 lbf⋅ft
Nuts 18.44 lbf⋅ft
Nuts must be replaced.
expand_moreFuel-distributing pipe
All Volkswagen gasoline straight-4 1.6 Liters BTS engines 5.16 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreInjection hoses
1.9 SDI with diesel straight-4 1.9 L 63 HP at 4000 RPM, 125 N⋅m at 1600 RPM engine (2001.10–2009.11) 18.44 lbf⋅ft
expand_moreInjection nozzle (injector)
All Volkswagen diesel straight-4 1.9 Liters ASY engines 14.75 lbf⋅ft
expand_moreAll other modifications
First stage 8.85 lbf⋅ft
Screws must be replaced.
Second stage 270°
expand_moreInjection pump
1.9 SDI with diesel straight-4 1.9 L 63 HP at 4000 RPM, 125 N⋅m at 1600 RPM engine (2001.10–2009.11) 22.13 lbf⋅ft
expand_moreInjection pump pulley
expand_more1.9 SDI with diesel straight-4 1.9 L 63 HP at 4000 RPM, 125 N⋅m at 1600 RPM engine (2001.10–2009.11)
Central nuts Do not loosen the middle nut.
expand_moreWheel
Figure 1. Carburetion, Injection pump pulley, 1.9 SDI with diesel straight-4 1.9 L 63 HP at 4000 RPM, 125 N⋅m at 1600 RPM engine (2001.10–2009.11), Wheel.
Figure 1. Carburetion, Injection pump pulley, 1.9 SDI with diesel straight-4 1.9 L 63 HP at 4000 RPM, 125 N⋅m at 1600 RPM engine (2001.10–2009.11), Wheel.
Variant 1 18.44 lbf⋅ft
See figure 1.
Figure 2. Carburetion, Injection pump pulley, 1.9 SDI with diesel straight-4 1.9 L 63 HP at 4000 RPM, 125 N⋅m at 1600 RPM engine (2001.10–2009.11), Wheel.
Figure 2. Carburetion, Injection pump pulley, 1.9 SDI with diesel straight-4 1.9 L 63 HP at 4000 RPM, 125 N⋅m at 1600 RPM engine (2001.10–2009.11), Wheel.
expand_moreVariant 2
See figure 2.
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreCharging
expand_moreCharge air pipes
All Volkswagen gasoline straight-4 1.8 Liters BBU engines 7.38 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters BJX engines 7.38 lbf⋅ft
All other modifications 5.9 lbf⋅ft
Turbo charger 29.5 lbf⋅ft
Screws must be replaced. Use mounting lubricant.
expand_moreTurbocharger bracket
At the turbocharger 14.75 lbf⋅ft
On the engine block 29.5 lbf⋅ft
expand_moreAll other modifications
At the turbocharger 18.44 lbf⋅ft
On the engine block 29.5 lbf⋅ft
expand_moreTurbocharger oil feed line
At the turbocharger 16.23 lbf⋅ft
On the engine block 18.44 lbf⋅ft
Sealing rings must be replaced.
expand_moreAll other modifications
At the oil filter 18.44 lbf⋅ft
At the turbocharger 16.23 lbf⋅ft
Support 7.38 lbf⋅ft
expand_moreTurbocharger oil return line
At the turbocharger 12.54 lbf⋅ft
Sealing rings must be replaced.
On the engine block 16.23 lbf⋅ft
On the engine block 18.44 lbf⋅ft
At the turbocharger 12.54 lbf⋅ft
On the engine block 16.23 lbf⋅ft
At the turbocharger 12.54 lbf⋅ft
At the turbocharger 11.06 lbf⋅ft
Sealing rings must be replaced.
On the engine block 44.25 lbf⋅ft
Sealing rings must be replaced.
Support at turbocharger 18.44 lbf⋅ft
expand_moreCooling system
expand_moreCoolant pump
All Volkswagen gasoline straight-4 1.4 Liters AUA engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters AUB engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-3 1.2 Liters BBM engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BBY engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BBZ engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BKY engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BTS engines 7.38 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BUD engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-3 1.2 Liters BZG engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CCRA engines 14.75 lbf⋅ft
All other modifications 11.06 lbf⋅ft
Coolant pump pulley 14.75 lbf⋅ft
Fan wheel 7.38 lbf⋅ft
Radiator mounting 7.38 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
All Volkswagen diesel straight-4 1.9 Liters ASY engines 14.75 lbf⋅ft
First tighten bearing covers 2 and 4 alternately and in steps
All Volkswagen gasoline straight-4 1.8 Liters BBU engines 7.38 lbf⋅ft
First tighten bearing covers 2 and 4 alternately and in steps
All Volkswagen gasoline straight-4 1.8 Liters BJX engines 7.38 lbf⋅ft
First tighten bearing covers 2 and 4 alternately and in steps
Figure 3. Cylinder head, Camshaft bearing, Volkswagen gasoline straight-4 1.6 Liters CCRA.
Figure 3. Cylinder head, Camshaft bearing, Volkswagen gasoline straight-4 1.6 Liters CCRA.
First stage 4.43 lbf⋅ft
See figure 3.
Second stage 90°
expand_moreAll other modifications
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
First tighten bearing covers 2 and 3 alternately and in steps
expand_moreCylinder head screws
Figure 4. Cylinder head, Cylinder head screws, Volkswagen diesel straight-4 1.9 Liters ASY.
Figure 4. Cylinder head, Cylinder head screws, Volkswagen diesel straight-4 1.9 Liters ASY.
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 4.
Second stage 44.25 lbf⋅ft
Third stage 90°
Fourth stage 90°
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 4.
Second stage 44.25 lbf⋅ft
Third stage 90°
Fourth stage 90°
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 4.
Second stage 90°
Third stage 90°
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 4.
Second stage 90°
Third stage 90°
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 4.
Second stage 44.25 lbf⋅ft
Third stage 90°
Fourth stage 90°
Figure 5. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-3 1.2 Liters BZG.
Figure 5. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-3 1.2 Liters BZG.
First stage 22.13 lbf⋅ft
See figure 5.
Second stage 90°
Third stage 90°
expand_moreAll other modifications
Figure 6. Cylinder head, Cylinder head screws, All other modifications.
Figure 6. Cylinder head, Cylinder head screws, All other modifications.
First stage 22.13 lbf⋅ft
Screws must be replaced. See figure 6.
Second stage 90°
Third stage 90°
expand_moreCylinder head screws shank length (new)
All Volkswagen diesel straight-4 1.9 Liters ASY engines 4.53 in
All Volkswagen diesel straight-4 1.9 Liters ASZ engines 6.54 in
All Volkswagen diesel straight-4 1.9 Liters ATD engines 6.54 in
All Volkswagen diesel straight-4 1.9 Liters AXR engines 6.54 in
All Volkswagen gasoline straight-3 1.2 Liters BBM engines 6.22 in
All Volkswagen gasoline straight-4 1.8 Liters BBU engines 4.53 in
All Volkswagen gasoline straight-4 1.8 Liters BJX engines 4.53 in
All Volkswagen diesel straight-4 1.9 Liters BLT engines 6.54 in
All Volkswagen diesel straight-3 1.4 Liters BMS engines 6.54 in
All Volkswagen diesel straight-4 1.9 Liters BMT engines 6.54 in
All Volkswagen diesel straight-3 1.4 Liters BNM engines 6.54 in
All Volkswagen diesel straight-3 1.4 Liters BNV engines 6.54 in
All Volkswagen diesel straight-3 1.4 Liters BWB engines 6.54 in
All other modifications 5.43 in
expand_moreRocker bridge
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
First tighten crosswise inside, then outside
expand_moreValve cover
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
From inside to outside
First stage 4.43 lbf⋅ft
Screws must be replaced.
Second stage 90°
Tighten from inside to outside.
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
Tighten from inside to outside.
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
From inside to outside
First stage 7.38 lbf⋅ft
From inside to outside
Second stage 90°
Screws must be replaced.
All other modifications 7.38 lbf⋅ft
Tighten the screws cross-wise from inside to outside.
expand_moreEngine block
expand_moreBalance shaft gear wheel
First stage 73.76 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreConnecting rod bearing
First stage 14.75 lbf⋅ft
Screws must be replaced. Lightly oil the screws.
Second stage 90°
expand_moreM7
First stage 14.75 lbf⋅ft
Screws must be replaced. Lightly oil the screws.
Second stage 90°
expand_moreM8
First stage 22.13 lbf⋅ft
Screws must be replaced. Lightly oil the screws.
Second stage 90°
First stage 14.75 lbf⋅ft
Screws must be replaced. Lightly oil the screws.
Second stage 90°
expand_moreAll other modifications
First stage 22.13 lbf⋅ft
Screws must be replaced. Lightly oil the screws.
Second stage 90°
expand_moreCrankshaft central screws
First stage 88.51 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 88.51 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 88.51 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreWith threaded screw head
Figure 7. Engine block, Crankshaft central screws, Volkswagen gasoline straight-4 1.4 Liters BUD, With threaded screw head.
Figure 7. Engine block, Crankshaft central screws, Volkswagen gasoline straight-4 1.4 Liters BUD, With threaded screw head.
First stage 110.63 lbf⋅ft
Screws must be replaced. See figure 7.
Second stage 180°
expand_moreOtherwise
First stage 66.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 66.38 lbf⋅ft
Screws must be replaced. Lightly oil the screws.
Second stage 90°
expand_moreCrankshaft pulley
expand_moreCentral screws
First stage 66.38 lbf⋅ft
Second stage 90°
Wheel 14.75 lbf⋅ft
expand_moreDrive plate
expand_more1.6 16V with gasoline straight-4 1.6 L 103 HP at 5600 RPM, 153 N⋅m at 3800 RPM engine (2006.5–2009.11)
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreFlywheel
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
Flywheel cover 7.38 lbf⋅ft
If fitted
expand_moreMain bearing
All Volkswagen gasoline straight-4 1.6 Liters CCRA engines 47.94 lbf⋅ft
Screws must be replaced.
expand_moreAll other modifications
First stage 47.94 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreVibration damper
All Volkswagen gasoline straight-4 1.8 Liters BBU engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters BJX engines 18.44 lbf⋅ft
expand_moreAll other modifications
First stage 7.38 lbf⋅ft
Bolts must be replaced.
Second stage 90°
expand_moreEngine control
Camshaft adjuster 7.38 lbf⋅ft
expand_moreCamshaft drive belt deflection pulley
M8 14.75 lbf⋅ft
expand_moreM10
First stage 29.5 lbf⋅ft
Second stage 90°
M8 18.44 lbf⋅ft
M10 36.88 lbf⋅ft
M8 18.44 lbf⋅ft
M10 36.88 lbf⋅ft
All other modifications 14.75 lbf⋅ft
Camshaft timing chain slip rail 14.75 lbf⋅ft
Camshaft timing chain tensioner 6.64 lbf⋅ft
Camshaft timing chain tensioning rail 14.75 lbf⋅ft
expand_moreCamshaft timing gear
All Volkswagen diesel straight-4 1.9 Liters ASY engines 33.19 lbf⋅ft
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
All Volkswagen gasoline straight-4 1.8 Liters BBU engines 47.94 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters BJX engines 47.94 lbf⋅ft
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
Central camshaft screws 73.76 lbf⋅ft
Wheel 18.44 lbf⋅ft
Chain tensioner 11.06 lbf⋅ft
Coupling drive tensioning roller 14.75 lbf⋅ft
Drive belt tensioner device 11.06 lbf⋅ft
expand_moreInlet camshaft wheel
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
Left-hand thread
First stage 36.88 lbf⋅ft
Second stage 90°
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOil pump drive chain tensioner
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 90°
All other modifications 11.06 lbf⋅ft
expand_moreOutlet camshaft wheel
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 36.88 lbf⋅ft
Second stage 90°
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreTiming case cover
M6 7.38 lbf⋅ft
M10 36.88 lbf⋅ft
expand_moreAll other modifications
M6 7.38 lbf⋅ft
M8 18.44 lbf⋅ft
M10 33.19 lbf⋅ft
Toothed belt guard 7.38 lbf⋅ft
expand_moreToothed belt tensioning roller
All Volkswagen diesel straight-4 1.9 Liters ASY engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters AUA engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters AUB engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters BBU engines 19.91 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BBY engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BBZ engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BKY engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BUD engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CCRA engines 14.75 lbf⋅ft
Use new screws and nuts.
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Second stage 45°
expand_moreEngine lubrication
Oil cooler 18.44 lbf⋅ft
Screws must be replaced.
Oil drain plug 22.13 lbf⋅ft
Screws must be replaced.
expand_moreOil filter
First stage Tighten by hand
Slightly oil sealing lips.
Second stage 14.7517.7 lbf⋅ft
expand_moreOil filter housing
Cap 18.44 lbf⋅ft
expand_moreOn the engine block
First stage 11.06 lbf⋅ft
Screws must be replaced.
Second stage 90°
Tighten alternately starting from the top left
Oil pressure sensor 18.44 lbf⋅ft
expand_moreOil pump
All Volkswagen gasoline straight-3 1.2 Liters BBM engines 18.44 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters BMS engines 14.75 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters BNM engines 14.75 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters BNV engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BTS engines 18.44 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters BWB engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CCRA engines 7.38 lbf⋅ft
All other modifications 11.06 lbf⋅ft
expand_moreOil pump chain wheel
All Volkswagen diesel straight-4 1.9 Liters ASZ engines 18.44 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters ATD engines 18.44 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters AXR engines 18.44 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BLT engines 18.44 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BMT engines 18.44 lbf⋅ft
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOil sump
All Volkswagen gasoline straight-3 1.2 Liters BBM engines 11.06 lbf⋅ft
Gradually tighten screws crosswise.
At the gearbox 29.5 lbf⋅ft
On the engine block 11.06 lbf⋅ft
Gradually tighten screws crosswise.
At the gearbox 29.5 lbf⋅ft
On the engine block 11.06 lbf⋅ft
Gradually tighten screws crosswise.
All Volkswagen gasoline straight-3 1.2 Liters BZG engines 11.06 lbf⋅ft
Tighten the screws in steps.
expand_moreOil sump top part
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOil sump lower part
First stage 7.38 lbf⋅ft
Second stage 90°
Third stage 33.19 lbf⋅ft
At the gearbox
expand_moreAll other modifications
At the gearbox 33.19 lbf⋅ft
On the engine block 11.06 lbf⋅ft
Gradually tighten screws crosswise.
expand_moreEngine management
expand_moreCamshaft sensor
M6 7.38 lbf⋅ft
M8 18.44 lbf⋅ft
M6 7.38 lbf⋅ft
M8 18.44 lbf⋅ft
All other modifications 7.38 lbf⋅ft
Screws must be replaced.
expand_moreCharge air pressure sensor
All Volkswagen diesel straight-4 1.9 Liters BMT engines 2.21 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters BBU engines 2.21 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters BJX engines 2.21 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters BMS engines 2.21 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters BWB engines 2.21 lbf⋅ft
All other modifications 3.69 lbf⋅ft
expand_moreCrankshaft sensor
All Volkswagen diesel straight-4 1.9 Liters ATD engines 3.69 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BMT engines 3.69 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters BJX engines 7.38 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters BMS engines 3.69 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters BMS engines 3.69 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters BNM engines 3.69 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters BWB engines 3.69 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BTS engines 3.69 lbf⋅ft
All other modifications 5.9 lbf⋅ft
Exhaust gas temperature sensor 33.19 lbf⋅ft
Use hot screw paste
Glow plugs 11.06 lbf⋅ft
Knock sensor 14.75 lbf⋅ft
Lambda sensor 36.88 lbf⋅ft
expand_moreEngine mounting
expand_moreEngine bracket
expand_more1.2 12V with gasoline straight-3 1.2 L 68 HP at 5400 RPM, 112 N⋅m at 3000 RPM engine (2007.5–2009.11)
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
1.4 (2005.6–2009.11) 36.88 lbf⋅ft
1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3800 RPM engine (2001.10–2008.5) 36.88 lbf⋅ft
1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3800 RPM engine (2001.10–2008.5) 36.88 lbf⋅ft
1.4 16V with gasoline straight-4 1.4 L 74 HP engine (2001.10–2008.5) 36.88 lbf⋅ft
1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2009.11) 36.88 lbf⋅ft
1.4 16V with gasoline straight-4 1.4 L 99 HP at 6000 RPM, 126 N⋅m at 4400 RPM engine (2001.10–2008.5) 36.88 lbf⋅ft
1.4 16V with gasoline straight-4 1.4 L 99 HP engine (2001.10–2008.5) 36.88 lbf⋅ft
1.6 Flex with gasoline straight-4 1.6 L 99 HP engine (2008.6–2009.4) 36.88 lbf⋅ft
All other modifications 33.19 lbf⋅ft
expand_moreEngine mounting
expand_moreOn chassis
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOn engine bracket
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
expand_moreOn chassis
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreSubframe
expand_moreM10
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM12
First stage 51.63 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreTorque arm
expand_moreAt the subframe
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAt the gearbox
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreExhaust system
expand_moreCatalytic converter
All Volkswagen diesel straight-4 1.9 Liters ASZ engines 18.44 lbf⋅ft
Nuts must be replaced.
All Volkswagen diesel straight-3 1.4 Liters BMS engines 18.44 lbf⋅ft
Nuts must be replaced.
All Volkswagen diesel straight-3 1.4 Liters BNM engines 18.44 lbf⋅ft
Nuts must be replaced.
All Volkswagen gasoline straight-4 1.6 Liters CCRA engines 29.5 lbf⋅ft
Nuts must be replaced.
Catalytic converter bracket 18.44 lbf⋅ft
Diesel particulate filter 5.16 lbf⋅ft
Sealing rings must be replaced.
Differential pressure sensor lines 33.19 lbf⋅ft
Exhaust manifold 18.44 lbf⋅ft
Replace the nuts and use fitting paste
expand_moreExhaust manifold heat shields
All Volkswagen diesel straight-4 1.9 Liters ASZ engines 14.75 lbf⋅ft
Nuts must be replaced.
All Volkswagen diesel straight-4 1.9 Liters BLT engines 14.75 lbf⋅ft
Nuts must be replaced.
All Volkswagen gasoline straight-4 1.6 Liters CCRA engines 7.38 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Nuts must be replaced.
expand_moreExhaust pipe
All Volkswagen diesel straight-4 1.9 Liters ATD engines 18.44 lbf⋅ft
Nuts must be replaced.
All Volkswagen diesel straight-4 1.9 Liters AXR engines 18.44 lbf⋅ft
Nuts must be replaced.
All other modifications 29.5 lbf⋅ft
Replace the nuts and use fitting paste
expand_moreExhaust pipe bracket
All Volkswagen gasoline straight-4 1.8 Liters BBU engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters BJX engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BTS engines 14.75 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Exhaust pipe rear 29.5 lbf⋅ft
expand_moreParticle filter bracket
Top 16.96 lbf⋅ft
Bottom 18.44 lbf⋅ft
Particulate filter heat protection plate 6.64 lbf⋅ft
expand_moreFuel supply
expand_moreFuel filter bracket
All Volkswagen gasoline straight-3 1.2 Liters BBM engines 3.69 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters BBU engines 3.69 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters BJX engines 3.69 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BTS engines 2.21 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreIgnition system
Spark plugs 22.13 lbf⋅ft
expand_moreStart system
expand_moreStarter
M8 11.06 lbf⋅ft
M10 44.25 lbf⋅ft
M8 11.06 lbf⋅ft
M10 44.25 lbf⋅ft
M8 11.06 lbf⋅ft
M10 44.25 lbf⋅ft
expand_moreM8
First stage 14.75 lbf⋅ft
Second stage 90°
expand_moreM10
First stage 36.88 lbf⋅ft
Second stage 45°
All other modifications 59 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2008 Volkswagen Polo Hatchback user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Polo Hatchback service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2008 Volkswagen Polo Hatchback you're not only saving money, but also also improving your technical skills and learning something new.

2008 Volkswagen Polo Hatchback generations

In 2008 Volkswagen offered 2 generations of the Polo Hatchback. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Units:
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