1992 Volkswagen Polo Box Van engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system


Intake manifold	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCooling system


Coolant pump	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

expand_moreNuts


First stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Second stage	90°90°90°


Screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCylinder head screws

Figure 1. Cylinder head, Cylinder head screws.


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 1.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°


Valve cover	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	90°90°90°

expand_moreCrankshaft central screws

expand_moreAll Volkswagen gasoline straight-4 1.0 Liters AAU engines


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace the screws and lubricate lightly
Second stage	120°120°120°

expand_moreAll Volkswagen gasoline straight-4 1.0 Liters ACM engines


M12	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreM14


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Screws must be replaced.
Second stage	120°120°120°

expand_moreAll Volkswagen gasoline straight-4 1.3 Liters AAV engines


M12	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreM14


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace the screws and lubricate lightly
Second stage	120°120°120°


Crankshaft pulley	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreFlywheel


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Main bearing	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Vibration damper	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreEngine control


Camshaft timing gear	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Toothed belt guard	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine lubrication


Oil drain plug	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Oil filter housing	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Oil sump	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreEngine management


Lambda sensor	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreExhaust system


Exhaust manifold	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreIgnition system


Spark plugs	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 1992 Volkswagen Polo Box Van user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Polo Box Van service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 1992 Volkswagen Polo Box Van you're not only saving money, but also also improving your technical skills and learning something new.

1992 Volkswagen Polo Box Van Second generation facelift Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Volkswagen Polo Box Van Second generation facelift model years

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