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Condition Value
expand_moreAir intake system
expand_moreIntake manifold
First stage Screw in screw(s) by hand.
Second stage 5.9 lbf⋅ft
expand_moreAuxiliary assemblies
Auxiliary drive belt tensioner 16.96 lbf⋅ft
expand_moreAir-conditioning compressor
expand_moreAluminium screws
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 180°
Steel screws 18.44 lbf⋅ft
Air-conditioning compressor pressure line 16.23 lbf⋅ft
Alternator 16.96 lbf⋅ft
expand_moreCarburetion
Fuel-distributing pipe 6.64 lbf⋅ft
Tighten in several steps.
High-pressure line 18.44 lbf⋅ft
expand_moreHigh-pressure pump
First stage Screw in screw(s) by hand.
Screws must be replaced.
Second stage 14.75 lbf⋅ft
Screw connections need to be loosened or tightened in steps of 90°.
Third stage 90°
High-pressure pump pulley 70.07 lbf⋅ft
expand_moreCharging
Charge air pipes 5.9 lbf⋅ft
Turbo charger 18.44 lbf⋅ft
Turbocharger coolant feed line 5.9 lbf⋅ft
Turbocharger coolant return line 5.9 lbf⋅ft
Turbocharger oil feed line 6.64 lbf⋅ft
Turbocharger oil return line 6.64 lbf⋅ft
expand_moreCooling system
expand_moreCoolant pump
expand_more1.4 TSI 4motion with gasoline straight-4 1.4 L 148 HP engine (2015.2–)
expand_moreAt the cylinder head
First stage Screw in screw(s) by hand.
Screws 1 - 5
Second stage 7.38 lbf⋅ft
Screws 1 - 5
Third stage 360° detach
Screws 1 - 5
Fourth stage Pretension coolant pump with 30 Nm
using a torque wrench and keep up
pretension.
Fifth stage 7.38 lbf⋅ft
Screws 1, 2, and 5. The tightening sequence is: 2 - 1 - 5.
Sixth stage 8.85 lbf⋅ft
Screws 1 – 5. The tightening sequence is: 3 - 4 - 5 - 1 - 2.
Figure 1. Cooling system, Coolant pump, 1.4 TSI 4motion with gasoline straight-4 1.4 L 148 HP engine (2015.2–).
Figure 1. Cooling system, Coolant pump, 1.4 TSI 4motion with gasoline straight-4 1.4 L 148 HP engine (2015.2–).
Coolant pump 5.16 lbf⋅ft
Note correct order of tensioning. See figure 1.
expand_more1.4 TSI with gasoline straight-4 1.4 L 123 HP at 5000 RPM, 200 N⋅m at 1400 RPM engine (2014.11–)
Figure 2. Cooling system, Coolant pump, 1.4 TSI with gasoline straight-4 1.4 L 123 HP at 5000 RPM, 200 N⋅m at 1400 RPM engine (2014.11–).
Figure 2. Cooling system, Coolant pump, 1.4 TSI with gasoline straight-4 1.4 L 123 HP at 5000 RPM, 200 N⋅m at 1400 RPM engine (2014.11–).
First stage Screw in new screw(s) hand-tight.
Seals must be replaced. See figure 2.
Second stage 7.38 lbf⋅ft
Third stage Pretension coolant pump with 30 Nm
using a torque wrench and keep up
pretension.
Fourth stage 7.38 lbf⋅ft
Screws 1, 2, and 5.
Fifth stage 8.85 lbf⋅ft
Screws 1 - 5
expand_more1.4 TSI with gasoline straight-4 1.4 L 148 HP engine (2014.11–)
expand_moreAt the cylinder head
First stage Screw in screw(s) by hand.
Screws 1 - 5
Second stage 7.38 lbf⋅ft
Screws 1 - 5
Third stage 360° detach
Screws 1 - 5
Fourth stage Pretension coolant pump with 30 Nm
using a torque wrench and keep up
pretension.
Fifth stage 7.38 lbf⋅ft
Screws 1, 2, and 5. The tightening sequence is: 2 - 1 - 5.
Sixth stage 8.85 lbf⋅ft
Screws 1 – 5. The tightening sequence is: 3 - 4 - 5 - 1 - 2.
Figure 3. Cooling system, Coolant pump, 1.4 TSI with gasoline straight-4 1.4 L 148 HP engine (2014.11–).
Figure 3. Cooling system, Coolant pump, 1.4 TSI with gasoline straight-4 1.4 L 148 HP engine (2014.11–).
Coolant pump 5.16 lbf⋅ft
Note correct order of tensioning. See figure 3.
expand_moreCoolant thermostat housing
1.4 TSI with gasoline straight-4 1.4 L 123 HP at 5000 RPM, 200 N⋅m at 1400 RPM engine (2014.11–) 5.16 lbf⋅ft
Tighten the screws crosswise.
expand_moreCoolant pump drive wheel
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreCylinder head
expand_moreCamshaft bearing
expand_moreBearing casing
Figure 4. Cylinder head, Camshaft bearing, Bearing casing.
Figure 4. Cylinder head, Camshaft bearing, Bearing casing.
First stage 7.38 lbf⋅ft
Screws must be replaced. See figure 4.
Second stage 180°
expand_moreCylinder head screws
Figure 5. Cylinder head, Cylinder head screws.
Figure 5. Cylinder head, Cylinder head screws.
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 5.
Second stage 90°
Third stage 90°
Fourth stage 90°
expand_moreEngine block
expand_moreConnecting rod bearing
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreCrankshaft central screws
expand_more1.4 TSI 4motion with gasoline straight-4 1.4 L 148 HP engine (2015.2–)
First stage 110.63 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_more1.4 TSI with gasoline straight-4 1.4 L 123 HP at 5000 RPM, 200 N⋅m at 1400 RPM engine (2014.11–)
First stage 110.63 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreAll other modifications
First stage 132.76 lbf⋅ft
Second stage 135°
expand_moreCrankshaft pulley
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
Engine block closure screws 22.13 lbf⋅ft
Sealing rings must be replaced.
expand_moreFlywheel
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
Main bearing Component must not be knocked down.
expand_moreEngine control
expand_moreCamshaft drive belt deflection pulley
1.4 TSI 4motion with gasoline straight-4 1.4 L 148 HP engine (2015.2–) 33.19 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM engine (2014.11–) 33.19 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 148 HP engine (2014.11–) 33.19 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreCamshaft timing gear
Clamping screws 6.64 lbf⋅ft
Otherwise 73.76 lbf⋅ft
Control unit for intake valve timing 5.9 lbf⋅ft
expand_moreInlet camshaft wheel
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 135°
Cap 14.75 lbf⋅ft
Seals must be replaced.
expand_moreOutlet camshaft wheel
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreToothed belt guard
1.4 TSI 4motion with gasoline straight-4 1.4 L 148 HP engine (2015.2–) 5.9 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 123 HP at 5000 RPM, 200 N⋅m at 1400 RPM engine (2014.11–) 5.9 lbf⋅ft
All other modifications 8.85 lbf⋅ft
Toothed belt guard at the bottom 5.9 lbf⋅ft
Toothed belt guard at the top 5.9 lbf⋅ft
expand_moreToothed belt tensioning roller
1.4 TSI 4motion with gasoline straight-4 1.4 L 148 HP engine (2015.2–) 18.44 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 123 HP at 5000 RPM, 200 N⋅m at 1400 RPM engine (2014.11–) 18.44 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM engine (2014.11–) 18.44 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 148 HP engine (2014.11–) 18.44 lbf⋅ft
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Second stage 45°
expand_moreEngine lubrication
expand_moreOil cooler
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 90°
Oil drain plug 22.13 lbf⋅ft
Screws must be replaced.
Oil filter 14.75 lbf⋅ft
Slightly oil sealing lips.
Oil pressure sensor 14.75 lbf⋅ft
Oil pump 7.38 lbf⋅ft
expand_moreOil sump
expand_moreOil sump top part
expand_moreAt the gearbox
Second stage Screw in screw(s) by hand.
Fifth stage 29.5 lbf⋅ft
expand_moreOn the engine block
Figure 6. Engine lubrication, Oil sump, Oil sump top part, On the engine block.
Figure 6. Engine lubrication, Oil sump, Oil sump top part, On the engine block.
First stage Screw in screw(s) by hand.
Screws must be replaced. See figure 6.
Third stage 5.9 lbf⋅ft
Fourth stage 90°
expand_moreOil sump lower part
Figure 7. Engine lubrication, Oil sump, Oil sump lower part.
Figure 7. Engine lubrication, Oil sump, Oil sump lower part.
First stage Screw in screw(s) by hand.
Note correct order of tensioning. See figure 7.
Second stage 8.85 lbf⋅ft
expand_moreEngine management
Camshaft sensor 6.64 lbf⋅ft
Charge air pressure sensor 2.21 lbf⋅ft
Crankshaft sensor 3.32 lbf⋅ft
Knock sensor 14.75 lbf⋅ft
Lambda sensor 40.57 lbf⋅ft
expand_moreEngine mounting
expand_moreEngine bracket
expand_more1.4 TSI 4motion with gasoline straight-4 1.4 L 148 HP engine (2015.2–)
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more1.4 TSI with gasoline straight-4 1.4 L 123 HP at 5000 RPM, 200 N⋅m at 1400 RPM engine (2014.11–)
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 5.16 lbf⋅ft
Screws must be replaced.
Second stage 29.5 lbf⋅ft
Third stage 180°
expand_moreEngine mounting
expand_more1.4 TSI 4motion with gasoline straight-4 1.4 L 148 HP engine (2015.2–)
expand_moreOn chassis
expand_moreM8
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM10
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOn engine bracket
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more1.4 TSI with gasoline straight-4 1.4 L 123 HP at 5000 RPM, 200 N⋅m at 1400 RPM engine (2014.11–)
expand_moreOn chassis
expand_moreM8
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM10
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOn engine bracket
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
expand_moreOn chassis
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOn engine bracket
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreIgnition system
Spark plugs 22.13 lbf⋅ft
expand_moreStart system
expand_moreStarter
M12 59 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2015 Volkswagen Passat Variant Wagon user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Passat Variant Wagon service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2015 Volkswagen Passat Variant Wagon you're not only saving money, but also also improving your technical skills and learning something new.

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