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Condition Value
expand_moreAir intake system
expand_moreIntake manifold
1.6 with gasoline straight-4 1.6 L 99 HP engine (1997.6–2000.11) 18.44 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP engine (1997.6–2000.11) 18.44 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP engine (1997.6–2000.11) 18.44 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP, 140 N⋅m engine (1997.6–2000.11) 18.44 lbf⋅ft
1.9 TDI Syncro/4motion with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.6–2000.11) 18.44 lbf⋅ft
1.9 TDI Syncro/4motion with diesel straight-4 1.9 L 109 HP, 235 N⋅m engine (1997.6–2000.11) 18.44 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.6–2000.11) 18.44 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP, 235 N⋅m engine (1997.6–2000.11) 18.44 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP engine (1997.6–2000.11) 18.44 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP engine (1997.6–2000.11) 18.44 lbf⋅ft
2.3 VR5 Syncro/4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.10–2000.11) 18.44 lbf⋅ft
2.3 VR5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.6–2000.11) 18.44 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreIntake manifold support
M6 7.38 lbf⋅ft
M8 18.44 lbf⋅ft
expand_moreAuxiliary assemblies
Auxiliary drive belt deflection pulley 16.23 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
2.8 Syncro with gasoline V6 2.8 L 177 HP engine (1997.5–1999.9) 40.57 lbf⋅ft
2.8 V6 Syncro/4motion with gasoline V6 2.8 L 190 HP engine (1997.6–2000.11) 40.57 lbf⋅ft
2.8 V6 Syncro/4motion with gasoline V6 2.8 L 190 HP engine (1997.6–2000.11) 40.57 lbf⋅ft
2.8 V6 Syncro/4motion with gasoline V6 2.8 L 190 HP engine (1997.6–2000.11) 40.57 lbf⋅ft
2.8 V6 Syncro/4motion with gasoline V6 2.8 L 190 HP engine (1997.6–2000.11) 40.57 lbf⋅ft
2.8 V6 Syncro/4motion with gasoline V6 2.8 L 190 HP, 280 N⋅m engine (1997.6–2000.11) 40.57 lbf⋅ft
2.8 V6 with gasoline V6 2.8 L 177 HP engine (1997.9–1999.9) 40.57 lbf⋅ft
2.8 V6 with gasoline V6 2.8 L 190 HP engine (1997.6–2000.11) 40.57 lbf⋅ft
2.8 V6 with gasoline V6 2.8 L 190 HP engine (1997.6–2000.11) 40.57 lbf⋅ft
2.8 V6 with gasoline V6 2.8 L 190 HP engine (1997.6–2000.11) 40.57 lbf⋅ft
2.8 V6 with gasoline V6 2.8 L 190 HP, 280 N⋅m engine (1997.6–2000.11) 40.57 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
All other modifications 18.44 lbf⋅ft
expand_moreAir-conditioning compressor
1.9 TDI Syncro/4motion with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.6–2000.11) 22.13 lbf⋅ft
1.9 TDI Syncro/4motion with diesel straight-4 1.9 L 109 HP, 235 N⋅m engine (1997.6–2000.11) 22.13 lbf⋅ft
expand_more2.3 VR5 Syncro/4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.10–2000.11)
M8 18.44 lbf⋅ft
M10 29.5 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreAir-conditioning compressor bracket
2.3 VR5 Syncro/4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.10–2000.11) 33.19 lbf⋅ft
2.3 VR5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.6–2000.11) 33.19 lbf⋅ft
All other modifications 22.13 lbf⋅ft
Air-conditioning compressor pressure line 18.44 lbf⋅ft
expand_moreAlternator
expand_more2.8 Syncro with gasoline V6 2.8 L 177 HP engine (1997.5–1999.9)
M8 16.23 lbf⋅ft
M10 29.5 lbf⋅ft
expand_more2.8 V6 Syncro/4motion with gasoline V6 2.8 L 190 HP, 280 N⋅m engine (1997.6–2000.11)
M8 16.23 lbf⋅ft
M10 29.5 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreGenerator bracket
1.8 Syncro/4motion with gasoline straight-4 1.8 L 123 HP engine (1997.6–2000.11) 22.13 lbf⋅ft
1.8 Syncro/4motion with gasoline straight-4 1.8 L 123 HP engine (1997.6–2000.11) 22.13 lbf⋅ft
1.8 Syncro/4motion with gasoline straight-4 1.8 L 123 HP, 168 N⋅m engine (1997.6–2000.11) 22.13 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 114 HP engine (1997.6–2000.11) 22.13 lbf⋅ft
1.9 TDI Syncro/4motion with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.6–2000.11) 18.44 lbf⋅ft
1.9 TDI Syncro/4motion with diesel straight-4 1.9 L 109 HP, 235 N⋅m engine (1997.6–2000.11) 18.44 lbf⋅ft
2.3 VR5 Syncro/4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.10–2000.11) 18.44 lbf⋅ft
2.3 VR5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.6–2000.11) 18.44 lbf⋅ft
All other modifications 16.23 lbf⋅ft
expand_morePower steering pump bracket
All Volkswagen gasoline vr-5 2.3 Liters AGZ engines 18.44 lbf⋅ft
All other modifications 33.19 lbf⋅ft
expand_moreHydraulic lines at the servo-steering pump
All other modifications 29.5 lbf⋅ft
expand_moreServo pump pulley
2.8 Syncro with gasoline V6 2.8 L 177 HP engine (1997.5–1999.9) 16.23 lbf⋅ft
2.8 V6 Syncro/4motion with gasoline V6 2.8 L 190 HP engine (1997.6–2000.11) 16.23 lbf⋅ft
2.8 V6 Syncro/4motion with gasoline V6 2.8 L 190 HP engine (1997.6–2000.11) 16.23 lbf⋅ft
2.8 V6 Syncro/4motion with gasoline V6 2.8 L 190 HP engine (1997.6–2000.11) 16.23 lbf⋅ft
2.8 V6 Syncro/4motion with gasoline V6 2.8 L 190 HP engine (1997.6–2000.11) 16.23 lbf⋅ft
2.8 V6 Syncro/4motion with gasoline V6 2.8 L 190 HP, 280 N⋅m engine (1997.6–2000.11) 16.23 lbf⋅ft
2.8 V6 with gasoline V6 2.8 L 177 HP engine (1997.9–1999.9) 16.23 lbf⋅ft
2.8 V6 with gasoline V6 2.8 L 190 HP engine (1997.6–2000.11) 16.23 lbf⋅ft
2.8 V6 with gasoline V6 2.8 L 190 HP engine (1997.6–2000.11) 16.23 lbf⋅ft
2.8 V6 with gasoline V6 2.8 L 190 HP engine (1997.6–2000.11) 16.23 lbf⋅ft
2.8 V6 with gasoline V6 2.8 L 190 HP, 280 N⋅m engine (1997.6–2000.11) 16.23 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Servo steering pump 14.7516.23 lbf⋅ft
expand_moreTensioning device for air-conditioning compressor auxiliary drive belt
1.8 Syncro/4motion with gasoline straight-4 1.8 L 123 HP engine (1997.6–2000.11) 16.96 lbf⋅ft
1.8 Syncro/4motion with gasoline straight-4 1.8 L 123 HP engine (1997.6–2000.11) 16.96 lbf⋅ft
1.8 Syncro/4motion with gasoline straight-4 1.8 L 123 HP, 168 N⋅m engine (1997.6–2000.11) 16.96 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 114 HP engine (1997.6–2000.11) 16.96 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreVacuum pump
expand_moreAll other modifications
M6 7.38 lbf⋅ft
M8 18.44 lbf⋅ft
expand_moreCarburetion
Injection pump drive wheel 16.23 lbf⋅ft
Exhaust gas return cooler 7.38 lbf⋅ft
Exhaust gas return valve 18.44 lbf⋅ft
Sealing rings must be replaced.
Exhaust recirculation pipe 18.44 lbf⋅ft
Sealing rings must be replaced.
Fuel-distributing pipe 7.38 lbf⋅ft
expand_moreInjection hoses
1.9 TDI Syncro/4motion with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.6–2000.11) 18.44 lbf⋅ft
1.9 TDI Syncro/4motion with diesel straight-4 1.9 L 109 HP, 235 N⋅m engine (1997.6–2000.11) 18.44 lbf⋅ft
All other modifications 22.13 lbf⋅ft
expand_moreInjection nozzle (injector)
All other modifications 14.75 lbf⋅ft
expand_moreInjection pump
1.9 TDI Syncro/4motion with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.6–2000.11) 18.44 lbf⋅ft
1.9 TDI Syncro/4motion with diesel straight-4 1.9 L 109 HP, 235 N⋅m engine (1997.6–2000.11) 18.44 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreInjection pump pulley
expand_moreAll other modifications
expand_moreOne-part injection pump pulley
Central nuts 40.57 lbf⋅ft
expand_moreTwo-part injection pump pulley
First stage 16.23 lbf⋅ft
Bolts must be replaced.
Second stage 90°
expand_moreCharging
expand_moreTurbo charger
1.8 T with gasoline straight-4 1.8 L 148 HP, 210 N⋅m engine (1997.6–2000.11) 25.81 lbf⋅ft
Screws. Use hot screw paste must be replaced.
expand_more1.9 TDI with diesel straight-4 1.9 L 89 HP engine (1997.6–2000.11)
All Volkswagen diesel straight-4 1.9 Liters AHH engines 18.44 lbf⋅ft
Screws must be replaced.
All Volkswagen diesel straight-4 1.9 Liters AHU engines 25.81 lbf⋅ft
Screws must be replaced.
All other modifications 18.44 lbf⋅ft
Nuts must be replaced.
expand_moreTurbocharger bracket
expand_more1.8 T with gasoline straight-4 1.8 L 148 HP, 210 N⋅m engine (1997.6–2000.11)
At the turbocharger 7.38 lbf⋅ft
On the engine block 18.44 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Turbocharger coolant feed line 25.81 lbf⋅ft
Sealing rings must be replaced.
Turbocharger coolant return line 22.13 lbf⋅ft
expand_moreTurbocharger oil feed line
expand_more1.9 TDI Syncro/4motion with diesel straight-4 1.9 L 109 HP, 235 N⋅m engine (1997.6–2000.11)
Banjo screws 18.44 lbf⋅ft
Pressure tube connection 22.13 lbf⋅ft
Parts must be replaced.
Union nuts 16.23 lbf⋅ft
expand_more1.9 TDI with diesel straight-4 1.9 L 109 HP, 235 N⋅m engine (1997.6–2000.11)
Support 7.38 lbf⋅ft
Otherwise 16.23 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreTurbocharger oil return line
1.9 TDI Syncro/4motion with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.6–2000.11) 22.13 lbf⋅ft
Sealing rings must be replaced.
1.9 TDI Syncro/4motion with diesel straight-4 1.9 L 109 HP, 235 N⋅m engine (1997.6–2000.11) 22.13 lbf⋅ft
Sealing rings must be replaced.
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.6–2000.11) 22.13 lbf⋅ft
Sealing rings must be replaced.
1.9 TDI with diesel straight-4 1.9 L 109 HP, 235 N⋅m engine (1997.6–2000.11) 22.13 lbf⋅ft
Sealing rings must be replaced.
expand_more1.9 TDI with diesel straight-4 1.9 L 89 HP engine (1997.6–2000.11)
At the turbocharger 22.13 lbf⋅ft
Sealing rings must be replaced.
On the engine block 22.13 lbf⋅ft
Sealing rings must be replaced.
All other modifications 7.38 lbf⋅ft
Sealing rings must be replaced.
expand_moreCooling system
Coolant drain plug 22.13 lbf⋅ft
expand_moreCoolant pump
2.3 VR5 Syncro/4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.10–2000.11) 5.9 lbf⋅ft
2.3 VR5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.6–2000.11) 5.9 lbf⋅ft
All other modifications 7.38 lbf⋅ft
Coolant pump pulley 18.44 lbf⋅ft
Fan wheel 7.38 lbf⋅ft
expand_moreViscous fan bracket
expand_moreAll other modifications
M6 7.38 lbf⋅ft
M8 18.44 lbf⋅ft
expand_moreViscous fan clutch
expand_more1.6 with gasoline straight-4 1.6 L 99 HP, 140 N⋅m engine (1997.6–2000.11)
M6 7.38 lbf⋅ft
M10 33.19 lbf⋅ft
1.8 Syncro/4motion with gasoline straight-4 1.8 L 123 HP engine (1997.6–2000.11) 33.19 lbf⋅ft
1.8 Syncro/4motion with gasoline straight-4 1.8 L 123 HP engine (1997.6–2000.11) 33.19 lbf⋅ft
1.8 Syncro/4motion with gasoline straight-4 1.8 L 123 HP, 168 N⋅m engine (1997.6–2000.11) 33.19 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 114 HP engine (1997.6–2000.11) 33.19 lbf⋅ft
1.9 TDI Syncro/4motion with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.6–2000.11) 33.19 lbf⋅ft
1.9 TDI Syncro/4motion with diesel straight-4 1.9 L 109 HP, 235 N⋅m engine (1997.6–2000.11) 33.19 lbf⋅ft
expand_more2.3 VR5 Syncro/4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.10–2000.11)
Central screws 33.19 lbf⋅ft
Screws 22.13 lbf⋅ft
All other modifications 29.5 lbf⋅ft
Left-hand thread
expand_moreCylinder head
expand_moreCamshaft bearing
1.6 with gasoline straight-4 1.6 L 99 HP engine (1997.6–2000.11) 14.75 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP engine (1997.6–2000.11) 14.75 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP engine (1997.6–2000.11) 14.75 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP, 140 N⋅m engine (1997.6–2000.11) 14.75 lbf⋅ft
1.9 TDI Syncro/4motion with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.6–2000.11) 14.75 lbf⋅ft
1.9 TDI Syncro/4motion with diesel straight-4 1.9 L 109 HP, 235 N⋅m engine (1997.6–2000.11) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.6–2000.11) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP, 235 N⋅m engine (1997.6–2000.11) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP engine (1997.6–2000.11) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP engine (1997.6–2000.11) 14.75 lbf⋅ft
2.3 VR5 Syncro/4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.10–2000.11) 14.75 lbf⋅ft
2.3 VR5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.6–2000.11) 14.75 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreCylinder head screws
expand_moreScrews 1 – 18
Figure 1. Cylinder head, Cylinder head screws, Volkswagen gasoline vr-5 2.3 Liters AGZ 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM, Screws 1 – 18.
Figure 1. Cylinder head, Cylinder head screws, Volkswagen gasoline vr-5 2.3 Liters AGZ 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM, Screws 1 – 18.
First stage 22.13 lbf⋅ft
Screws must be replaced. See figure 1.
Second stage 36.88 lbf⋅ft
Third stage 90°
Fourth stage 90°
expand_moreScrews 19 – 20
Fifth stage 18.44 lbf⋅ft
Figure 2. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 1.8 Liters AEB 148 HP, 210 N⋅m.
Figure 2. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 1.8 Liters AEB 148 HP, 210 N⋅m.
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 2.
Second stage 44.25 lbf⋅ft
Third stage 90°
Fourth stage 90°
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 2.
Second stage 90°
Third stage 90°
expand_moreAUG engine
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 2.
Second stage 90°
Third stage 90°
Figure 3. Cylinder head, Cylinder head screws, Volkswagen gasoline V6 2.8 Liters AGE 177 HP.
Figure 3. Cylinder head, Cylinder head screws, Volkswagen gasoline V6 2.8 Liters AGE 177 HP.
First stage 44.25 lbf⋅ft
Screws must be replaced. See figure 3.
Second stage 90°
Third stage 90°
First stage 44.25 lbf⋅ft
Screws must be replaced. See figure 3.
Second stage 90°
Third stage 90°
Figure 4. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 1.6 Liters AHL 99 HP, 140 N⋅m.
Figure 4. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 1.6 Liters AHL 99 HP, 140 N⋅m.
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 4.
Second stage 90°
Third stage 90°
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 4.
Second stage 44.25 lbf⋅ft
Third stage 90°
Fourth stage 90°
expand_moreAll other modifications
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 4.
Second stage 44.25 lbf⋅ft
Third stage 90°
Fourth stage 90°
expand_moreRocker bridge
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
Valve cover 7.38 lbf⋅ft
Gradually tighten screws crosswise.
Valve play adjusting screw lock nuts 22.13 lbf⋅ft
expand_moreEngine block
expand_moreConnecting rod bearing
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreCracked connecting rod
expand_moreM8
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM8,5
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreCracked connecting rod
expand_moreM8
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM8,5
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreCrankshaft central screws
expand_more1.6 with gasoline straight-4 1.6 L 99 HP, 140 N⋅m engine (1997.6–2000.11)
First stage 66.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more1.8 Syncro/4motion with gasoline straight-4 1.8 L 123 HP, 168 N⋅m engine (1997.6–2000.11)
First stage 66.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
Apply grease on bolts.
expand_more2.3 VR5 Syncro/4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.10–2000.11)
First stage 73.76 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 147.51 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreCrankshaft pulley
expand_moreAUG engine
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
All other modifications 18.44 lbf⋅ft
expand_moreDrive plate
expand_more2.3 VR5 Syncro/4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.10–2000.11)
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreAll other modifications
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreFlywheel
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 180°
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreAll other modifications
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreMain bearing
First stage 22.13 lbf⋅ft
Screws and nuts must be replaced.
Second stage 180°
First stage Screw in screw(s) by hand.
M8
Second stage 44.25 lbf⋅ft
M11. Screws must be replaced.
Third stage 90°
M11
Fourth stage 18.44 lbf⋅ft
M8
First stage Screw in screw(s) by hand.
M8
Second stage 44.25 lbf⋅ft
M11. Screws must be replaced.
Third stage 90°
M11
Fourth stage 18.44 lbf⋅ft
M8
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 47.94 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreVibration damper
expand_moreAUG engine
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
All other modifications 18.44 lbf⋅ft
expand_moreEngine control
expand_moreBottom part of the control unit housing
M6 7.38 lbf⋅ft
M8 18.44 lbf⋅ft
Camshaft adjuster 7.38 lbf⋅ft
expand_moreCamshaft drive belt deflection pulley
2.8 Syncro with gasoline V6 2.8 L 177 HP engine (1997.5–1999.9) 33.19 lbf⋅ft
2.8 V6 Syncro/4motion with gasoline V6 2.8 L 190 HP engine (1997.6–2000.11) 33.19 lbf⋅ft
2.8 V6 Syncro/4motion with gasoline V6 2.8 L 190 HP engine (1997.6–2000.11) 33.19 lbf⋅ft
2.8 V6 Syncro/4motion with gasoline V6 2.8 L 190 HP engine (1997.6–2000.11) 33.19 lbf⋅ft
2.8 V6 Syncro/4motion with gasoline V6 2.8 L 190 HP engine (1997.6–2000.11) 33.19 lbf⋅ft
2.8 V6 Syncro/4motion with gasoline V6 2.8 L 190 HP, 280 N⋅m engine (1997.6–2000.11) 33.19 lbf⋅ft
2.8 V6 with gasoline V6 2.8 L 177 HP engine (1997.9–1999.9) 33.19 lbf⋅ft
2.8 V6 with gasoline V6 2.8 L 190 HP engine (1997.6–2000.11) 33.19 lbf⋅ft
2.8 V6 with gasoline V6 2.8 L 190 HP engine (1997.6–2000.11) 33.19 lbf⋅ft
2.8 V6 with gasoline V6 2.8 L 190 HP engine (1997.6–2000.11) 33.19 lbf⋅ft
2.8 V6 with gasoline V6 2.8 L 190 HP, 280 N⋅m engine (1997.6–2000.11) 33.19 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreCamshaft timing chain guide rail
M6 7.38 lbf⋅ft
M8 14.75 lbf⋅ft
Camshaft timing chain tensioner 29.5 lbf⋅ft
Camshaft timing chain tensioning rail 13.28 lbf⋅ft
expand_moreCamshaft timing gear
1.6 with gasoline straight-4 1.6 L 99 HP engine (1997.6–2000.11) 73.76 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP engine (1997.6–2000.11) 73.76 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP engine (1997.6–2000.11) 73.76 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP, 140 N⋅m engine (1997.6–2000.11) 73.76 lbf⋅ft
1.8 Syncro/4motion with gasoline straight-4 1.8 L 123 HP engine (1997.6–2000.11) 47.94 lbf⋅ft
1.8 Syncro/4motion with gasoline straight-4 1.8 L 123 HP engine (1997.6–2000.11) 47.94 lbf⋅ft
1.8 Syncro/4motion with gasoline straight-4 1.8 L 123 HP, 168 N⋅m engine (1997.6–2000.11) 47.94 lbf⋅ft
1.8 T with gasoline straight-4 1.8 L 148 HP engine (1997.6–2000.11) 47.94 lbf⋅ft
1.8 T with gasoline straight-4 1.8 L 148 HP engine (1997.6–2000.11) 47.94 lbf⋅ft
1.8 T with gasoline straight-4 1.8 L 148 HP, 210 N⋅m engine (1997.6–2000.11) 47.94 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 114 HP engine (1997.6–2000.11) 47.94 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 123 HP engine (1997.6–2000.11) 47.94 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 123 HP engine (1997.6–2000.11) 47.94 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 123 HP, 168 N⋅m engine (1997.6–2000.11) 47.94 lbf⋅ft
1.9 TDI Syncro/4motion with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.6–2000.11) 33.19 lbf⋅ft
1.9 TDI Syncro/4motion with diesel straight-4 1.9 L 109 HP, 235 N⋅m engine (1997.6–2000.11) 33.19 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.6–2000.11) 33.19 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP, 235 N⋅m engine (1997.6–2000.11) 33.19 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP engine (1997.6–2000.11) 33.19 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP engine (1997.6–2000.11) 33.19 lbf⋅ft
2.3 VR5 Syncro/4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.10–2000.11) 73.76 lbf⋅ft
2.3 VR5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.6–2000.11) 73.76 lbf⋅ft
All other modifications 40.57 lbf⋅ft
Control drive chain tensioner 7.38 lbf⋅ft
Control drive timing chain slip rail 7.38 lbf⋅ft
expand_moreDrive belt tensioner device
1.6 with gasoline straight-4 1.6 L 99 HP, 140 N⋅m engine (1997.6–2000.11) 18.44 lbf⋅ft
expand_more1.8 Syncro/4motion with gasoline straight-4 1.8 L 123 HP, 168 N⋅m engine (1997.6–2000.11)
M6 7.38 lbf⋅ft
M8 18.44 lbf⋅ft
expand_more1.8 T with gasoline straight-4 1.8 L 148 HP, 210 N⋅m engine (1997.6–2000.11)
M6 7.38 lbf⋅ft
M7 11.06 lbf⋅ft
Deflection pulley screws 18.44 lbf⋅ft
expand_more1.8 with gasoline straight-4 1.8 L 123 HP, 168 N⋅m engine (1997.6–2000.11)
M6 7.38 lbf⋅ft
Deflection pulley screws 18.44 lbf⋅ft
All other modifications 7.38 lbf⋅ft
Injection pump drive belt tensioning roller 25.81 lbf⋅ft
expand_moreIntermediate shaft chain sprocket
2.3 VR5 Syncro/4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.10–2000.11) 73.76 lbf⋅ft
2.3 VR5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.6–2000.11) 73.76 lbf⋅ft
All other modifications 59 lbf⋅ft
Oil pump drive chain tensioner 11.06 lbf⋅ft
expand_moreToothed belt guard
M6 7.38 lbf⋅ft
M8 14.75 lbf⋅ft
expand_moreToothed belt tensioning roller
1.6 with gasoline straight-4 1.6 L 99 HP, 140 N⋅m engine (1997.6–2000.11) 14.75 lbf⋅ft
expand_more1.8 Syncro/4motion with gasoline straight-4 1.8 L 123 HP, 168 N⋅m engine (1997.6–2000.11)
M6 7.38 lbf⋅ft
M8 18.44 lbf⋅ft
M10 29.5 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters AWT engines 19.91 lbf⋅ft
expand_more1.8 T with gasoline straight-4 1.8 L 148 HP, 210 N⋅m engine (1997.6–2000.11)
expand_moreVariant 1
M6 nuts 7.38 lbf⋅ft
M8 screws 18.44 lbf⋅ft
expand_moreVariant 2
M6 screws 7.38 lbf⋅ft
Screws on the engine block 29.5 lbf⋅ft
expand_more1.8 with gasoline straight-4 1.8 L 123 HP, 168 N⋅m engine (1997.6–2000.11)
expand_moreVariant 1
M6 nuts 7.38 lbf⋅ft
M8 screws 18.44 lbf⋅ft
expand_moreVariant 2
M6 screws 7.38 lbf⋅ft
Screws on the engine block 29.5 lbf⋅ft
1.9 TDI Syncro/4motion with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.6–2000.11) 14.75 lbf⋅ft
1.9 TDI Syncro/4motion with diesel straight-4 1.9 L 109 HP, 235 N⋅m engine (1997.6–2000.11) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.6–2000.11) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP, 235 N⋅m engine (1997.6–2000.11) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP engine (1997.6–2000.11) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP engine (1997.6–2000.11) 14.75 lbf⋅ft
All other modifications 16.23 lbf⋅ft
expand_moreToothed belt tightener
Volkswagen gasoline straight-4 1.6 Liters ANA 99 HP 14.75 lbf⋅ft
Volkswagen gasoline straight-4 1.6 Liters ARM 99 HP 14.75 lbf⋅ft
Volkswagen gasoline straight-4 1.6 Liters ADP 99 HP 14.75 lbf⋅ft
Volkswagen gasoline straight-4 1.6 Liters AHL 99 HP, 140 N⋅m 14.75 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreTop part of control unit housing
M6 7.38 lbf⋅ft
expand_moreEngine lubrication
expand_moreOil cooler
2.8 Syncro with gasoline V6 2.8 L 177 HP engine (1997.5–1999.9) 22.13 lbf⋅ft
2.8 V6 Syncro/4motion with gasoline V6 2.8 L 190 HP engine (1997.6–2000.11) 22.13 lbf⋅ft
2.8 V6 Syncro/4motion with gasoline V6 2.8 L 190 HP engine (1997.6–2000.11) 22.13 lbf⋅ft
2.8 V6 Syncro/4motion with gasoline V6 2.8 L 190 HP engine (1997.6–2000.11) 22.13 lbf⋅ft
2.8 V6 Syncro/4motion with gasoline V6 2.8 L 190 HP engine (1997.6–2000.11) 22.13 lbf⋅ft
2.8 V6 Syncro/4motion with gasoline V6 2.8 L 190 HP, 280 N⋅m engine (1997.6–2000.11) 22.13 lbf⋅ft
2.8 V6 with gasoline V6 2.8 L 177 HP engine (1997.9–1999.9) 22.13 lbf⋅ft
2.8 V6 with gasoline V6 2.8 L 190 HP engine (1997.6–2000.11) 22.13 lbf⋅ft
2.8 V6 with gasoline V6 2.8 L 190 HP engine (1997.6–2000.11) 22.13 lbf⋅ft
2.8 V6 with gasoline V6 2.8 L 190 HP engine (1997.6–2000.11) 22.13 lbf⋅ft
2.8 V6 with gasoline V6 2.8 L 190 HP, 280 N⋅m engine (1997.6–2000.11) 22.13 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreOil drain plug
1.8 with gasoline straight-4 1.8 L 123 HP engine (1997.6–2000.11) 36.88 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 123 HP engine (1997.6–2000.11) 36.88 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 123 HP, 168 N⋅m engine (1997.6–2000.11) 36.88 lbf⋅ft
All other modifications 22.13 lbf⋅ft
Screws must be replaced.
expand_moreOil filter housing
1.8 Syncro/4motion with gasoline straight-4 1.8 L 123 HP, 168 N⋅m engine (1997.6–2000.11) 18.44 lbf⋅ft
1.9 TDI Syncro/4motion with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.6–2000.11) 18.44 lbf⋅ft
1.9 TDI Syncro/4motion with diesel straight-4 1.9 L 109 HP, 235 N⋅m engine (1997.6–2000.11) 18.44 lbf⋅ft
expand_more2.3 VR5 Syncro/4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.10–2000.11)
Oil filter cover 22.13 lbf⋅ft
Oil filter drain plug 7.38 lbf⋅ft
On the engine block 18.44 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreOil pump
expand_more1.8 Syncro/4motion with gasoline straight-4 1.8 L 123 HP, 168 N⋅m engine (1997.6–2000.11)
M6 7.38 lbf⋅ft
M8 18.44 lbf⋅ft
All other modifications 16.23 lbf⋅ft
Oil pump chain wheel 18.44 lbf⋅ft
expand_moreOil sump
expand_more1.6 with gasoline straight-4 1.6 L 99 HP, 140 N⋅m engine (1997.6–2000.11)
M6 7.38 lbf⋅ft
M7 11.06 lbf⋅ft
M10 33.19 lbf⋅ft
expand_more1.8 Syncro/4motion with gasoline straight-4 1.8 L 123 HP, 168 N⋅m engine (1997.6–2000.11)
M6 7.38 lbf⋅ft
M10 33.19 lbf⋅ft
expand_more1.8 T with gasoline straight-4 1.8 L 148 HP, 210 N⋅m engine (1997.6–2000.11)
M6 7.38 lbf⋅ft
M7 11.06 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 123 HP engine (1997.6–2000.11) 7.38 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 123 HP engine (1997.6–2000.11) 7.38 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 123 HP, 168 N⋅m engine (1997.6–2000.11) 7.38 lbf⋅ft
1.9 TDI Syncro/4motion with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.6–2000.11) 14.75 lbf⋅ft
1.9 TDI Syncro/4motion with diesel straight-4 1.9 L 109 HP, 235 N⋅m engine (1997.6–2000.11) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.6–2000.11) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP, 235 N⋅m engine (1997.6–2000.11) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP engine (1997.6–2000.11) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP engine (1997.6–2000.11) 14.75 lbf⋅ft
2.3 VR5 Syncro/4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.10–2000.11) 7.38 lbf⋅ft
2.3 VR5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.6–2000.11) 7.38 lbf⋅ft
expand_moreAll other modifications
expand_moreOil sump top part
M6 7.38 lbf⋅ft
M7 11.06 lbf⋅ft
M8 16.23 lbf⋅ft
At the gearbox 33.19 lbf⋅ft
Oil sump lower part 7.38 lbf⋅ft
expand_moreEngine management
Camshaft sensor 7.38 lbf⋅ft
Crankshaft sensor 7.38 lbf⋅ft
Glow plugs 11.06 lbf⋅ft
Knock sensor 14.75 lbf⋅ft
expand_moreLambda sensor
Volkswagen gasoline straight-4 1.8 Liters AFY 114 HP 36.88 lbf⋅ft
Volkswagen gasoline straight-4 1.8 Liters ARG 123 HP 36.88 lbf⋅ft
Volkswagen gasoline straight-4 1.8 Liters APT 123 HP 36.88 lbf⋅ft
Volkswagen gasoline straight-4 1.8 Liters ADR 123 HP, 168 N⋅m 36.88 lbf⋅ft
Volkswagen gasoline vr-5 2.3 Liters AGZ 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM 36.88 lbf⋅ft
All other modifications 40.57 lbf⋅ft
expand_moreEngine mounting
expand_moreEngine bracket
expand_moreOn the engine block
1.8 Syncro/4motion with gasoline straight-4 1.8 L 123 HP, 168 N⋅m engine (1997.6–2000.11) 22.13 lbf⋅ft
expand_more2.3 VR5 Syncro/4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.10–2000.11)
Left 16.96 lbf⋅ft
Right 29.5 lbf⋅ft
All other modifications 33.19 lbf⋅ft
expand_moreEngine mounting
At the subframe 16.96 lbf⋅ft
Nuts must be replaced.
On engine bracket 16.96 lbf⋅ft
Nuts must be replaced.
expand_moreSubframe
expand_moreAll other modifications
expand_moreOn chassis
expand_moreM8
Ribbed screw head and plate 22.13 lbf⋅ft
Ribbed screw head 55.32 lbf⋅ft
Without ribbing 18.44 lbf⋅ft
M10 55.32 lbf⋅ft
Screws must be replaced.
expand_moreM12
First stage 81.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreTorque arm
expand_more1.8 with gasoline straight-4 1.8 L 114 HP engine (1997.6–2000.11)
M8 22.13 lbf⋅ft
expand_more2.3 VR5 Syncro/4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.10–2000.11)
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
At the subframe 22.13 lbf⋅ft
On the engine block 29.5 lbf⋅ft
expand_moreTorque support bracket
expand_moreM12
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM10
expand_moreClass 8.8 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreClass 10.9
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreExhaust system
expand_moreCatalytic converter
1.8 T with gasoline straight-4 1.8 L 148 HP, 210 N⋅m engine (1997.6–2000.11) 22.13 lbf⋅ft
Seals and nuts must be replaced.
2.3 VR5 Syncro/4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.10–2000.11) 22.13 lbf⋅ft
2.3 VR5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.6–2000.11) 29.5 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Sealing rings must be replaced.
Catalytic converter bracket 18.44 lbf⋅ft
expand_moreExhaust manifold
All other modifications 18.44 lbf⋅ft
Replace nuts.
Exhaust manifold heat shields 18.44 lbf⋅ft
Nuts must be replaced.
expand_moreExhaust pipe
1.6 with gasoline straight-4 1.6 L 99 HP, 140 N⋅m engine (1997.6–2000.11) 29.5 lbf⋅ft
expand_more1.8 Syncro/4motion with gasoline straight-4 1.8 L 123 HP, 168 N⋅m engine (1997.6–2000.11)
Clamps 29.5 lbf⋅ft
Nuts 22.13 lbf⋅ft
expand_more1.8 T with gasoline straight-4 1.8 L 148 HP, 210 N⋅m engine (1997.6–2000.11)
Front 22.13 lbf⋅ft
Rear 18.44 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP, 235 N⋅m engine (1997.6–2000.11) 18.44 lbf⋅ft
2.3 VR5 Syncro/4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.10–2000.11) 29.5 lbf⋅ft
2.3 VR5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.6–2000.11) 29.5 lbf⋅ft
expand_moreAll other modifications
Front 18.44 lbf⋅ft
Rear 29.5 lbf⋅ft
Exhaust pipe bracket 18.44 lbf⋅ft
expand_moreFuel supply
Fuel lines 16.23 lbf⋅ft
expand_moreIgnition system
expand_moreSpark plugs
Volkswagen gasoline vr-5 2.3 Liters AGZ 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM 18.44 lbf⋅ft
All other modifications 22.13 lbf⋅ft
expand_moreStart system
expand_moreStarter
M12 47.94 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 1997 Volkswagen Passat Variant Wagon user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Passat Variant Wagon service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 1997 Volkswagen Passat Variant Wagon you're not only saving money, but also also improving your technical skills and learning something new.

1997 Volkswagen Passat Variant Wagon generations

In 1997 Volkswagen offered 3 generations of the Passat Variant Wagon. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Volkswagen Passat Variant Wagon B5 model years

Units:
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