2005 Volkswagen Passat Sedan transmission fastener tightening specifications

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Condition	Value

expand_moreAxle drive


AWD clutch oil control screws	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreAWD clutch oil drain plug


All other modifications	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Sealing rings must be replaced.

expand_moreFront axle drive shaft

expand_moreAt the gearbox

expand_moreM8


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreM10


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m

expand_moreCentral screws

expand_moreHexagon


First stage	147.51 lbf⋅ft147.51 lbf⋅ft200 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreBi-hexagon

Figure 1. Axle drive, Front axle drive shaft, Central screws, Bi-hexagon.

expand_moreWith ribbing
See figure 1.


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Screws must be replaced.
Second stage	90°90°90°

Figure 2. Axle drive, Front axle drive shaft, Central screws, Bi-hexagon.

expand_moreWithout ribbing
See figure 2.


First stage	147.51 lbf⋅ft147.51 lbf⋅ft200 N⋅m
Screws must be replaced.
Second stage	180°180°180°


Propeller shaft intermediate bearing	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_morePropeller shaft


At the gearbox	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreAt the propeller shaft


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreRear axle drive shaft


M8	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
M10	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Screws must be replaced.

expand_moreCentral screws

expand_moreHexagon


First stage	147.51 lbf⋅ft147.51 lbf⋅ft200 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreBi-hexagon

Figure 3. Axle drive, Rear axle drive shaft, Central screws, Bi-hexagon.

expand_moreWith ribbing
See figure 3.


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Screws must be replaced.
Second stage	90°90°90°

Figure 4. Axle drive, Rear axle drive shaft, Central screws, Bi-hexagon.

expand_moreWithout ribbing
See figure 4.


First stage	147.51 lbf⋅ft147.51 lbf⋅ft200 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreClutch

expand_moreClutch pressure plate


M6	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Gradually tighten screws crosswise.
M7	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Gradually tighten screws crosswise.

expand_moreClutch slave cylinder

expand_more2.0 FSI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2005.7–2010.7)


With metal concentric slave cylinder	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Screws must be replaced.
With plastic concentric slave cylinder	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws must be replaced.

expand_more2.0 TDI 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1800 RPM engine (2005.3–2009.5)


With screw-locking compound	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace bolts and tighten crosswise.
Otherwise	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Replace bolts and tighten crosswise.

expand_more2.0 TDI with diesel straight-4 2.0 L 121 HP engine (2005.8–2006.7)


With metal concentric slave cylinder	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Screws must be replaced.
With plastic concentric slave cylinder	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws must be replaced.

expand_more2.0 TDI with diesel straight-4 2.0 L 161 HP engine (2005.8–2009.5)


With metal concentric slave cylinder	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Screws must be replaced.
With plastic concentric slave cylinder	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws must be replaced.


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreRelease bearing guide sleeve


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreGear shifting


Back-up lamp switch	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Gearbox shift lever	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Nuts must be replaced.

expand_moreGearbox

expand_moreGearbox flange connection at engine


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M12	59 lbf⋅ft59 lbf⋅ft80 N⋅m


Torque converter	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreGearbox lubrication


Distributor gearbox oil control screws	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws must be replaced.
Distributor gearbox oil filler screws	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreGearbox oil drain plug


02S gearbox	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreAutomatic gearbox 09G


Overflow pipe	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
Locking screws	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Sealing rings must be replaced.


0A4 gearbox	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_more0AJ gearbox


Hexagon head screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
With Torx screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more5-speed 0AH transmission


Hexagon head screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
With Torx screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


0AM transmission	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreDSG 02E gearbox


Overflow pipe	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Locking screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_more02Q gearbox


Hexagon head screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
With Torx screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreGearbox oil filler plug


02S gearbox	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Fill in gear oil via hole for back-up lamp switch.
0A4 gearbox	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Fill in gear oil via hole for back-up lamp switch.

expand_more0AJ gearbox


Hexagon head screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
With Torx screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more5-speed 0AH transmission


Hexagon head screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
With Torx screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Automatic gearbox 09G	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
DSG 02E gearbox	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Sealing rings must be replaced.

expand_more02Q gearbox


Hexagon head screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
With Torx screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreGearbox oil filter cover


DSG 02E gearbox	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOil control plug


Automatic gearbox 09G	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Sealing rings must be replaced.
02E transmission	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Sealing rings must be replaced.

expand_moreGearbox mounting

expand_moreScrews at the gearbox bracket


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOn chassis


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreStrut


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreGearbox support

expand_moreAt the gearbox

expand_more02Q gearbox


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreDSG 02E gearbox


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAutomatic gearbox 09G


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreTransfer case


Bevel gear mounting	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreTransfer box onto transmission flange connection

expand_more2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1800 RPM engine (2005.3–2010.8)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2005 Volkswagen Passat Sedan user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Passat Sedan service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2005 Volkswagen Passat Sedan you're not only saving money, but also also improving your technical skills and learning something new.

2005 Volkswagen Passat Sedan generations

In 2005 Volkswagen offered 3 generations of the Passat Sedan. Transmission fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

B2 facelift

Type 32B

B5.5 facelift

PL45

Type 3B2

2005 Volkswagen Passat Sedan B6 Transmission Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2005 Volkswagen Passat Sedan generations

B2 facelift

B5.5 facelift

Volkswagen Passat Sedan B6 model years

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