1996 Volkswagen Passat Sedan transmission fastener tightening specifications

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Condition	Value

expand_moreAxle drive

expand_moreDrive shaft heat protection plate


M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreFront axle drive shaft

expand_moreAt the gearbox

expand_moreM8


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten screws crosswise.
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreM10


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten screws crosswise.
Second stage	56.79 lbf⋅ft56.79 lbf⋅ft77 N⋅m

expand_moreCentral screws

expand_moreM14


First stage	84.82 lbf⋅ft84.82 lbf⋅ft115 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreM16


First stage	140.14 lbf⋅ft140.14 lbf⋅ft190 N⋅m
Screws must be replaced.
Second stage	180°180°180°


Propeller shaft heat protection plate	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_morePropeller shaft intermediate bearing


Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Stud screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Propeller shaft	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
Screws must be replaced.

expand_moreRear axle drive shaft

expand_moreAt the gearbox


M8	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Gradually tighten screws crosswise.
M10	56.79 lbf⋅ft56.79 lbf⋅ft77 N⋅m
Gradually tighten screws crosswise.

expand_moreCentral screws

expand_moreM14


First stage	84.82 lbf⋅ft84.82 lbf⋅ft115 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreM16


First stage	140.14 lbf⋅ft140.14 lbf⋅ft190 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreClutch


Clutch master cylinder	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Clutch pressure plate	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Tighten pressure plate bolt(s) gradually crosswise.

expand_moreClutch slave cylinder

expand_more1.9 TDI Syncro/4motion with diesel straight-4 1.9 L 109 HP, 235 N⋅m engine (1996.10–2000.11)


01A gearbox	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
01E gearbox	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Screws must be replaced.


2.3 VR5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1996.10–2000.11)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Screws must be replaced.
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.

expand_moreRelease bearing guide sleeve

expand_moreAll other modifications


With aluminium housing	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Screws must be replaced.
Magnesium housing	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Screws must be replaced.

expand_moreDifferential

expand_moreDifferential oil control screws

expand_moreAll other modifications

expand_moreWith automatic gearbox


01V gearbox	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Use new seal and screws.

expand_moreRear axle differential bracket


At the axle support	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAt the differential


M10 × 25 screws	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M10 × 45 screws	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m


Rear axle differential oil control screws	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreGear shifting

expand_moreGear rod


Hexagon head screws at the gearbox	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Screws must be replaced.
Hexagon socket screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreThrust rod


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Rear	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreGearbox

expand_moreGearbox flange connection at engine

expand_more1.8 Syncro/4motion with gasoline straight-4 1.8 L 123 HP, 168 N⋅m engine (1996.10–2000.11)


M12	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
M14	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_more2.3 VR5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1996.10–2000.11)


M10	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
M10 × 80 screws	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
M12	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m

expand_more2.8 V6 Syncro/4motion with gasoline V6 2.8 L 190 HP, 280 N⋅m engine (1996.10–2000.11)


M10	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
M10 × 135 screws	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
M12	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m

expand_moreAll other modifications


M10	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
M12	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m


Torque converter	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m

expand_moreGearbox lubrication

expand_moreDistributor gearbox oil control screws

expand_moreWith automatic gearbox


01V gearbox	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace the screw.

expand_moreDistributor gearbox oil drain plug

expand_moreWith automatic gearbox


01V gearbox	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace the screw.

expand_moreGearbox oil drain plug

expand_more2.3 VR5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1996.10–2000.11)


012 gearbox	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreWith automatic gearbox


01V gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use new seal and screws.

expand_moreAll other modifications

expand_moreWith automatic gearbox


01V gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use new seal and screws.


With manual transmission	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreGearbox oil filler plug


012 gearbox	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
01A gearbox	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
01E gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
01V gearbox	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Sealing rings must be replaced.
01W gearbox	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil control plug


01N gearbox	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Sealing rings must be replaced.

expand_moreGearbox mounting

expand_moreAll Volkswagen gasoline V6 2.8 Liters ACK engines


Screws at the gearbox bracket	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
At the subframe	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Use new screws with the screw- locking compound.

expand_moreAll other modifications


Screws at the gearbox bracket (M10)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
At the subframe (M8)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreGearbox support


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M10

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 1996 Volkswagen Passat Sedan user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Passat Sedan service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 1996 Volkswagen Passat Sedan you're not only saving money, but also also improving your technical skills and learning something new.

1996 Volkswagen Passat Sedan generations

In 1996 Volkswagen offered 3 generations of the Passat Sedan. Transmission fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

1996 Volkswagen Passat Sedan B5 Transmission Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

1996 Volkswagen Passat Sedan generations

B2 facelift

B4

Volkswagen Passat Sedan B5 model years

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