in your garage to make future searches easy.

Condition Value
expand_moreAir intake system
expand_moreIntake manifold
All other modifications 18.44 lbf⋅ft
expand_moreAuxiliary assemblies
Auxiliary drive belt tensioner 18.44 lbf⋅ft
Auxiliary drive belt tensioner 18.44 lbf⋅ft
Alternator 18.44 lbf⋅ft
expand_moreCarburetion
Injection hoses 18.44 lbf⋅ft
expand_moreInjection nozzle (injector)
All other modifications 51.63 lbf⋅ft
Injection pump 18.44 lbf⋅ft
expand_moreInjection pump pulley
expand_moreOne-part injection pump pulley
All Volkswagen diesel straight-4 1.9 Liters AAZ engines 33.19 lbf⋅ft
All other modification 40.57 lbf⋅ft
Two-part injection pump pulley 18.44 lbf⋅ft
expand_moreCooling system
Coolant pump pulley 18.44 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
All other modifications 14.75 lbf⋅ft
expand_moreCylinder head screws
expand_moreAll other modifications
Figure 1. Cylinder head, Cylinder head screws, All other modifications.
Figure 1. Cylinder head, Cylinder head screws, All other modifications.
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 1.
Second stage 44.25 lbf⋅ft
Third stage 90°
Fourth stage 90°
Valve cover 7.38 lbf⋅ft
expand_moreEngine block
expand_moreConnecting rod bearing
expand_moreAll other modifications
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreCrankshaft central screws
expand_moreAll other modifications
First stage 66.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreCrankshaft pulley
All other modifications 18.44 lbf⋅ft
expand_moreDrive plate
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreFlywheel
expand_moreAll other modifications
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreMain bearing
All Volkswagen gasoline straight-4 1.6 Liters EZ engines 47.94 lbf⋅ft
expand_moreAll other modifications
First stage 47.94 lbf⋅ft
Second stage 90°
expand_moreVibration damper
Collar hexagonal head screws 18.44 lbf⋅ft
Hexagon head screws 14.75 lbf⋅ft
Collar hexagonal head screws 18.44 lbf⋅ft
Hexagon head screws 14.75 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreEngine control
Camshaft drive belt deflection pulley 18.44 lbf⋅ft
expand_moreCamshaft timing gear
All other modifications 59 lbf⋅ft
expand_moreToothed belt guard
M6 7.38 lbf⋅ft
M8 14.75 lbf⋅ft
expand_moreToothed belt tensioning roller
All other modifications 33.19 lbf⋅ft
expand_moreEngine lubrication
expand_moreOil drain plug
All Volkswagen gasoline straight-4 2.0 Liters ADY engines 29.5 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters ADY engines 29.5 lbf⋅ft
All other modifications 22.13 lbf⋅ft
expand_moreOil filter housing
All other modifications 18.44 lbf⋅ft
expand_moreOil sump
All Volkswagen gasoline straight-4 2.0 Liters 2E engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters AGG engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters ADY engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters 2E engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters AGG engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters ADY engines 6.64 lbf⋅ft
All other modifications 11.06 lbf⋅ft
expand_moreEngine management
expand_moreGlow plugs
All other modifications 18.44 lbf⋅ft
Knock sensor 14.75 lbf⋅ft
Lambda sensor 36.88 lbf⋅ft
expand_moreExhaust system
Exhaust manifold 18.44 lbf⋅ft
Replace nuts.
expand_moreIgnition system
expand_moreSpark plugs
All other modifications 18.44 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 1997 Volkswagen Passat Sedan user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Passat Sedan service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 1997 Volkswagen Passat Sedan you're not only saving money, but also also improving your technical skills and learning something new.

1997 Volkswagen Passat Sedan generations

In 1997 Volkswagen offered 3 generations of the Passat Sedan. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Volkswagen Passat Sedan B4 model years

Units:
facebook twitter reddit linkedin messenger whatsapp telegram skype email chat