2009 Volkswagen New Beetle Sedan engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


All Volkswagen gasoline straight-4 1.8 Liters AGU engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters APH engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline V5 2.3 Liters AQN engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen diesel straight-4 1.9 Liters ATD engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters AVC engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters AWU engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters AWV engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters AYD engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen diesel straight-4 1.9 Liters BEW engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BFS engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters BKF engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen diesel straight-4 1.9 Liters BSW engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters AZJ engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt tensioner

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BCA engines

expand_moreM8


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°


M10	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Air-conditioning compressor	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreAir-conditioning compressor bracket


All Volkswagen gasoline straight-4 1.6 Liters AYD engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BCA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BFS engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


Air-conditioning compressor pressure line	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Alternator	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Generator bracket	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Servo pump pulley	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Servo steering pump	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVacuum pump

expand_moreAll Volkswagen diesel straight-4 1.9 Liters ATD engines


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BSW engines


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCarburetion

expand_moreExhaust recirculation pipe


All Volkswagen diesel straight-4 1.9 Liters ATD engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Nuts must be replaced. Use hot screw paste. Sealing rings must be replaced.
All Volkswagen diesel straight-4 1.9 Liters BSW engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Nuts must be replaced. Use hot screw paste. Sealing rings must be replaced.

expand_moreInjection nozzle (injector)

expand_moreAll Volkswagen diesel straight-4 1.9 Liters ATD engines


First stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Screws must be replaced.
Second stage	270°270°270°

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BSW engines


First stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Screws must be replaced.
Second stage	270°270°270°


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCharging


Charge air pipes	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Turbo charger	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws and nuts must be replaced.

expand_moreTurbocharger bracket

expand_moreAll Volkswagen diesel straight-4 1.9 Liters ATD engines


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BSW engines


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreTurbocharger oil feed line

expand_moreAll Volkswagen diesel straight-4 1.9 Liters ATD engines


Banjo screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Sealing rings must be replaced.

expand_moreSupport on exhaust manifold


Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced. Use hot screw paste.
Screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Union nuts	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BSW engines


Banjo screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Sealing rings must be replaced.

expand_moreSupport on exhaust manifold


Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced. Use hot screw paste.
Screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Union nuts	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreTurbocharger oil return line

expand_moreAll Volkswagen diesel straight-4 1.9 Liters ATD engines


At the turbocharger	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Sealing rings must be replaced.
Union nuts on the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BSW engines


At the turbocharger	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Sealing rings must be replaced.
Union nuts on the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreCooling system

expand_moreCoolant pump


All Volkswagen gasoline V5 2.3 Liters AQN engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BCA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreCoolant pump pulley


2.3 V5 with gasoline V5 2.3 L 168 HP, 220 N⋅m at 3300 RPM engine (2000.10–2010.9)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreRadiator mounting


All Volkswagen gasoline straight-4 1.8 Liters AGU engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters APH engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen gasoline V5 2.3 Liters AQN engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen diesel straight-4 1.9 Liters ATD engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters AVC engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters AWU engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters AWV engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BCA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen diesel straight-4 1.9 Liters BEW engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters BKF engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen diesel straight-4 1.9 Liters BSW engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


All Volkswagen gasoline straight-4 1.8 Liters AGU engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
First tighten bearing covers 2 and 4 alternately and in steps
All Volkswagen gasoline straight-4 1.8 Liters APH engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
First tighten bearing covers 2 and 4 alternately and in steps

expand_moreAll Volkswagen gasoline V5 2.3 Liters AQN engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	45°45°45°

expand_moreAll Volkswagen diesel straight-4 1.9 Liters ATD engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°
First tighten bearing covers 2 and 4 alternately and in steps


All Volkswagen gasoline straight-4 1.8 Liters AVC engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
First tighten bearing covers 2 and 4 alternately and in steps
All Volkswagen gasoline straight-4 1.8 Liters AWU engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
First tighten bearing covers 2 and 4 alternately and in steps
All Volkswagen gasoline straight-4 1.8 Liters AWV engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
First tighten bearing covers 2 and 4 alternately and in steps

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BCA engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
From inside to outside
Second stage	90°90°90°


All Volkswagen gasoline straight-4 1.8 Liters BKF engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
First tighten bearing covers 2 and 4 alternately and in steps

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BSW engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°
First tighten bearing covers 2 and 4 alternately and in steps


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
First tighten bearing covers 2 and 4 alternately and in steps

expand_moreCylinder head screws

expand_moreAll Volkswagen gasoline V5 2.3 Liters AQN engines

expand_moreScrews 1 – 18

Figure 1. Cylinder head, Cylinder head screws, Volkswagen gasoline V5 2.3 Liters AQN, Screws 1 – 18.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 1.
Second stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°


Screws 19 – 20	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll Volkswagen diesel straight-4 1.9 Liters ATD engines

Figure 2. Cylinder head, Cylinder head screws, Volkswagen diesel straight-4 1.9 Liters ATD.


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 2.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BCA engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 2.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BSW engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 2.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 2.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreCylinder head screws shank length (new)

expand_moreAll Volkswagen gasoline V5 2.3 Liters AQN engines


Long screws	5.16 in5.16 in131 mm
Short screws	3.98 in3.98 in101 mm


All Volkswagen diesel straight-4 1.9 Liters ATD engines	6.54 in6.54 in166 mm
All Volkswagen gasoline straight-4 1.4 Liters BCA engines	5.43 in5.43 in138 mm
All Volkswagen diesel straight-4 1.9 Liters BEW engines	6.54 in6.54 in166 mm
All Volkswagen diesel straight-4 1.9 Liters BSW engines	6.54 in6.54 in166 mm
All other modifications	4.53 in4.53 in115 mm

expand_moreRocker bridge


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°
Tighten from inside to outside.

expand_moreValve cover


All Volkswagen gasoline V5 2.3 Liters AQN engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BCA engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
From inside to outside
Second stage	90°90°90°


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Cross-wise from inside to outside

expand_moreEngine block

expand_moreConnecting rod bearing


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws and nuts must be replaced.
Second stage	90°90°90°

expand_moreCrankshaft central screws

expand_moreAll Volkswagen gasoline V5 2.3 Liters AQN engines


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 1.9 Liters ATD engines


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Bolt must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BSW engines


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Bolt must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Screws must be replaced. Lightly oil the screws.
Second stage	90°90°90°

expand_moreCrankshaft pulley

expand_moreAll Volkswagen diesel straight-4 1.9 Liters ATD engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BSW engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreFlywheel


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws and nuts must be replaced. Gradually tighten screws crosswise.
Second stage	90°90°90°


Flywheel cover	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreMain bearing

expand_moreAll Volkswagen gasoline V5 2.3 Liters AQN engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws and nuts must be replaced.
Second stage	180°180°180°

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters AYD engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreVibration damper


All Volkswagen gasoline straight-4 1.8 Liters AGU engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters APH engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen diesel straight-4 1.9 Liters ATD engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	90°90°90°


All Volkswagen gasoline straight-4 1.8 Liters AVC engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters AWU engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters AWV engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BCA engines


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Use new screws, and oil the screws.
Second stage	90°90°90°


All Volkswagen gasoline straight-4 1.8 Liters BKF engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BSW engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	90°90°90°

expand_moreAll other modifications


Class 8.8 screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Class 10.9	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreEngine control

expand_moreCamshaft drive belt deflection pulley

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BCA engines


M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing chain slip rail


2.3 V5 with gasoline V5 2.3 L 168 HP, 220 N⋅m at 3300 RPM engine (2000.10–2010.9)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreCamshaft timing chain tensioner


2.3 V5 with gasoline V5 2.3 L 168 HP, 220 N⋅m at 3300 RPM engine (2000.10–2010.9)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreCamshaft timing gear


All Volkswagen gasoline straight-4 1.8 Liters AGU engines	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters APH engines	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m

expand_moreAll Volkswagen diesel straight-4 1.9 Liters ATD engines


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All Volkswagen gasoline straight-4 1.8 Liters AVC engines	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters AWU engines	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters AWV engines	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters BKF engines	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BSW engines


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All other modifications	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreChain tensioner

expand_moreControl drive chain tensioner


All Volkswagen gasoline V5 2.3 Liters AQN engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreControl drive timing chain slip rail


2.3 V5 with gasoline V5 2.3 L 168 HP, 220 N⋅m at 3300 RPM engine (2000.10–2010.9)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCoupling drive tensioning roller


1.4 with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2001.11–2010.9)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Drive belt tensioner device	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreInlet camshaft wheel

expand_moreAll Volkswagen gasoline V5 2.3 Liters AQN engines


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BCA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreIntermediate shaft chain sprocket

expand_more2.3 V5 with gasoline V5 2.3 L 168 HP, 220 N⋅m at 3300 RPM engine (2000.10–2010.9)

expand_moreCentral screws


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°


M6	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Use screw-locking compound.


Oil pump drive chain tensioner	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOutlet camshaft wheel

expand_moreAll Volkswagen gasoline V5 2.3 Liters AQN engines


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BCA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreTension rail bearing screws


2.3 V5 with gasoline V5 2.3 L 168 HP, 220 N⋅m at 3300 RPM engine (2000.10–2010.9)	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreTiming case cover

expand_more2.3 V5 with gasoline V5 2.3 L 168 HP, 220 N⋅m at 3300 RPM engine (2000.10–2010.9)


M6	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


Toothed belt guard	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use screw-locking compound.

expand_moreToothed belt tensioning roller


All Volkswagen gasoline straight-4 1.8 Liters AGU engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters APH engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_moreAll Volkswagen diesel straight-4 1.9 Liters ATD engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	45°45°45°


All Volkswagen gasoline straight-4 1.8 Liters AVC engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters AWU engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters AWV engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters BKF engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BSW engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	45°45°45°


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreEngine lubrication


Oil cooler	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Oil drain plug	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreOil filter housing

expand_moreAll Volkswagen gasoline V5 2.3 Liters AQN engines


Cap	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Oil filter drain plug	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Otherwise	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


All Volkswagen gasoline straight-4 1.4 Liters BCA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOil lines

expand_moreAll Volkswagen diesel straight-4 1.9 Liters ATD engines


Banjo screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
On the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Union nuts	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BSW engines


Banjo screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
On the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Union nuts	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreOil pump chain wheel


All Volkswagen gasoline straight-4 1.8 Liters AGU engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters APH engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen diesel straight-4 1.9 Liters ATD engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters AVC engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters AWU engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters AWV engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen diesel straight-4 1.9 Liters BEW engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters BKF engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen diesel straight-4 1.9 Liters BSW engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOil sump

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters AYD engines


At the gearbox	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Gradually tighten screws crosswise.

expand_moreAll other modifications

expand_moreOne-part sump


At the gearbox	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreTwo-part oil sump


At the gearbox	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Oil sump lower part	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters APH engines


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCharge air pressure sensor


All Volkswagen diesel straight-4 1.9 Liters ATD engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Volkswagen diesel straight-4 1.9 Liters BEW engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Volkswagen diesel straight-4 1.9 Liters BSW engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCrankshaft sensor


All Volkswagen diesel straight-4 1.9 Liters ATD engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BCA engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Volkswagen diesel straight-4 1.9 Liters BEW engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen diesel straight-4 1.9 Liters BSW engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Glow plugs	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Knock sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Lambda sensor	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket


All Volkswagen gasoline straight-4 1.4 Liters BCA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreEngine mounting

expand_moreOn chassis


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Bolts must be replaced.
Second stage	90°90°90°


On engine bracket	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Bolts must be replaced.
Strut (M8)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Bolts must be replaced.

expand_moreSubframe


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreTorque arm

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters APH engines

expand_moreAt the subframe


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAt the gearbox

expand_moreFront


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreRear


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline V5 2.3 Liters AQN engines


At the subframe	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAt the gearbox


With automatic gearbox	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.

expand_moreWith manual transmission


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters AYD engines

expand_moreAt the subframe


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAt the gearbox


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BCA engines

expand_moreAt the subframe


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°

expand_moreAt the gearbox


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	45°45°45°

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BSW engines

expand_moreAt the subframe


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAt the gearbox

expand_moreFront


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreRear


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications

expand_moreAt the subframe


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAt the gearbox


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreExhaust system

expand_moreExhaust manifold


All Volkswagen gasoline straight-4 1.6 Liters AYD engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced.
All Volkswagen gasoline straight-4 1.6 Liters BFS engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced.
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.

expand_moreExhaust manifold heat shields


All Volkswagen diesel straight-4 1.9 Liters ATD engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Nuts must be replaced.
All Volkswagen diesel straight-4 1.9 Liters BEW engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Nuts must be replaced.
All Volkswagen diesel straight-4 1.9 Liters BSW engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Nuts must be replaced.

expand_moreExhaust pipe


All Volkswagen gasoline straight-4 1.8 Liters AGU engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced.
All Volkswagen gasoline straight-4 1.8 Liters APH engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced.
All Volkswagen gasoline straight-4 1.8 Liters AVC engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced.
All Volkswagen gasoline straight-4 1.8 Liters AWU engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced.
All Volkswagen gasoline straight-4 1.8 Liters AWV engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced.
All Volkswagen gasoline straight-4 1.6 Liters AYD engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced.

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BCA engines


Front	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced.
Rear	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m


All Volkswagen gasoline straight-4 1.6 Liters BFS engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced.
All Volkswagen gasoline straight-4 1.8 Liters BKF engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced.
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.


Exhaust pipe bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreFuel supply

expand_moreFuel filter bracket


Clamping screws	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
Otherwise	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


All Volkswagen gasoline V5 2.3 Liters AQN engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters AYD engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BFS engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreStart system

expand_moreStarter


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M12	59 lbf⋅ft59 lbf⋅ft80 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2009 Volkswagen New Beetle Sedan user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen New Beetle Sedan service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2009 Volkswagen New Beetle Sedan you're not only saving money, but also also improving your technical skills and learning something new.

2009 Volkswagen New Beetle Sedan First generation facelift Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Volkswagen New Beetle Sedan First generation facelift model years

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