2004 Volkswagen Multivan T5 Transmission Fastener Tightening Specifications
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Condition | Value |
---|
2.5 TDI 4motion with diesel straight-5 2.5 L 129 HP at 3500 RPM, 340 N⋅m at 2000 RPM engine (2004.7–2009.11) | 5.9 lbf⋅ft |
Sealing rings must be replaced. | |
2.5 TDI 4motion with diesel straight-5 2.5 L 129 HP engine (2004.7–2009.11) | 5.9 lbf⋅ft |
Sealing rings must be replaced. | |
2.5 TDI 4motion with diesel straight-5 2.5 L 172 HP at 3500 RPM, 400 N⋅m at 2000 RPM engine (2004.7–2009.11) | 5.9 lbf⋅ft |
Sealing rings must be replaced. | |
2.5 TDI 4motion with diesel straight-5 2.5 L 172 HP engine (2004.7–2009.11) | 5.9 lbf⋅ft |
Sealing rings must be replaced. | |
3.2 V6 4motion with gasoline V6 3.2 L 232 HP at 6200 RPM, 315 N⋅m at 2950 RPM engine (2004.7–2009.11) | 5.9 lbf⋅ft |
Sealing rings must be replaced. | |
3.2 V6 4motion with gasoline V6 3.2 L 232 HP at 6200 RPM, 315 N⋅m at 2950 RPM engine (2004.7–2009.11) | 5.9 lbf⋅ft |
Sealing rings must be replaced. | |
All other modifications | 11.06 lbf⋅ft |
Sealing rings must be replaced. |
AWD clutch oil drain plug | 28.03–29.5 lbf⋅ft |
Drive shaft heat protection plate | 11.06 lbf⋅ft |
First stage | 14.75 lbf⋅ft |
Second stage | 90° |
First stage | 147.51 lbf⋅ft |
Nuts must be replaced. | |
Second stage | 180° detach. |
Third stage | 147.51 lbf⋅ft |
First stage | 14.75 lbf⋅ft |
Screws must be replaced. | |
Second stage | 90° |
First stage | 7.38 lbf⋅ft |
Screws must be replaced. |
First step | 22.13 lbf⋅ft |
Second step | 90° |
First step | 36.88 lbf⋅ft |
Second step | 90° |
First stage | 147.51 lbf⋅ft |
Nuts must be replaced. | |
Second stage | 180° detach. |
Third stage | 147.51 lbf⋅ft |
Clutch master cylinder | 18.44 lbf⋅ft |
Nuts must be replaced. |
Flywheel | 16.23 lbf⋅ft |
Gradually tighten screws crosswise. |
M6 | 9.59 lbf⋅ft |
Gradually tighten screws crosswise. | |
M7 | 16.23 lbf⋅ft |
Gradually tighten screws crosswise. |
1.9 TDI with diesel straight-4 1.9 L 103 HP at 3500 RPM, 250 N⋅m at 2000 RPM engine (2003.4–2009.11) | 14.75 lbf⋅ft |
2.0 with gasoline straight-4 2.0 L 114 HP at 5200 RPM, 170 N⋅m at 2600 RPM engine (2003.11–) | 14.75 lbf⋅ft |
3.2 4motion with gasoline vr-6 3.2 L 228 HP at 6200 RPM, 315 N⋅m at 2900 RPM engine (2003.11–2006.6) | 14.75 lbf⋅ft |
All other modifications | 11.8 lbf⋅ft |
Screws must be replaced. |
First stage | 66.38 lbf⋅ft |
Screws must be replaced. | |
Second stage | 90° |
First stage | 66.38 lbf⋅ft |
Screws must be replaced. | |
Second stage | 180° |
First stage | 36.88 lbf⋅ft |
Screws must be replaced. | |
Second stage | 180° |
First stage | 66.38 lbf⋅ft |
Screws must be replaced. | |
Second stage | 180° |
All other modifications | 29.5 lbf⋅ft |
Gearbox shift lever | 16.96 lbf⋅ft |
Nuts must be replaced. | |
Selector cable linkage | 18.44 lbf⋅ft |
M10 | 33.19 lbf⋅ft |
M12 | 59 lbf⋅ft |
Torque converter | 42.04 lbf⋅ft |
All other modifications | 44.25 lbf⋅ft |
Distributor gearbox oil filler screws | 7.38 lbf⋅ft |
5-speed 02Z transmission | 18.44 lbf⋅ft |
Overflow pipe | 2.21 lbf⋅ft |
First stage | 29.5 lbf⋅ft |
Screws must be replaced. | |
Second stage | 15° |
Lateral-fitting | 14.75 lbf⋅ft |
Sealing rings must be replaced. |
Hexagon head screws | 22.13 lbf⋅ft |
Sealing rings must be replaced. | |
With Torx screws | 33.19 lbf⋅ft |
Sealing rings must be replaced. |
Automatic gearbox 09K | 11.06 lbf⋅ft |
Seals must be replaced. |
First stage | 29.5 lbf⋅ft |
Screws must be replaced. | |
Second stage | 15° |
Hexagon head screws | 22.13 lbf⋅ft |
Sealing rings must be replaced. | |
With Torx screws | 33.19 lbf⋅ft |
Sealing rings must be replaced. |
5-speed 02Z transmission | 18.44 lbf⋅ft |
0BT transmission | 14.75 lbf⋅ft |
First stage | 7.38 lbf⋅ft |
Screws must be replaced. | |
Second stage | 45° |
1.9 TDI with diesel straight-4 1.9 L 103 HP at 3500 RPM, 250 N⋅m at 2000 RPM engine (2003.4–2009.11) | 26.55 lbf⋅ft |
Seals must be replaced. | |
2.0 with gasoline straight-4 2.0 L 114 HP at 5200 RPM, 170 N⋅m at 2600 RPM engine (2003.11–) | 18.44 lbf⋅ft |
2.5 TDI with diesel straight-5 2.5 L 129 HP at 3500 RPM, 340 N⋅m at 2000 RPM engine (2003.4–2009.11) | 33.19 lbf⋅ft |
Sealing rings must be replaced. |
Automatic gearbox 09K | 11.06 lbf⋅ft |
Seals must be replaced. |
Hexagon head screws | 22.13 lbf⋅ft |
Seals must be replaced. | |
With Torx screws | 33.19 lbf⋅ft |
Sealing rings must be replaced. |
Automatic gearbox 09K | 11.06 lbf⋅ft |
Seals must be replaced. |
Hexagon head screws | 22.13 lbf⋅ft |
Seals must be replaced. | |
With Torx screws | 33.19 lbf⋅ft |
Sealing rings must be replaced. |
Hexagon head screws | 22.13 lbf⋅ft |
Seals must be replaced. | |
With Torx screws | 33.19 lbf⋅ft |
Sealing rings must be replaced. |
Hexagon head screws | 22.13 lbf⋅ft |
Seals must be replaced. | |
With Torx screws | 33.19 lbf⋅ft |
Sealing rings must be replaced. |
Hexagon head screws | 22.13 lbf⋅ft |
Seals must be replaced. | |
With Torx screws | 33.19 lbf⋅ft |
Sealing rings must be replaced. |
First stage | 36.88 lbf⋅ft |
Screws must be replaced. | |
Second stage | 90° |
First stage | 36.88 lbf⋅ft |
Screws must be replaced. | |
Second stage | 90° |
Bevel gear mounting | 33.19 lbf⋅ft |
First stage | 29.5 lbf⋅ft |
Screws must be replaced. | |
Second stage | 45° |
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2004 Volkswagen Multivan user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.
Table of Contents
- Air Conditioning Compressor Oil Capacity
- Air Conditioning Refrigerant Capacity
- All-wheel Drive Clutch Oil Capacity
- Automatic Transmission Fluid Capacity
- Axle Oil Capacity
- Brake Fluid Capacity
- Cooling Fluid Capacity
- Engine Oil Capacity
- Fluid and Lubricant Specifications
- Gearbox Oil Capacity
- Manual Transmission Oil Capacity
- Steering Fluid Capacity
- Brake System Specifications
- Chassis Specifications
- Cooling System Specifications
- Drive Belts Specifications
- Electrical System Specifications
- Emission
- Engine Fastener Tightening Specifications
- Front Suspension Fastener Tightening Specifications
- Rear Suspension Fastener Tightening Specifications
- Transmission Fastener Tightening Specifications
Conquer your fears and never give up!
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Multivan service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 2004 Volkswagen Multivan you're not only saving money, but also also improving your technical skills and learning something new.