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Condition Value
expand_moreAir intake system
expand_moreIntake manifold
All Volkswagen diesel straight-4 1.6 Liters CAYC engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CBFA engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CBPA engines 16.96 lbf⋅ft
All Volkswagen gasoline straight-5 2.5 Liters CBTA engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-5 2.5 Liters CBUA engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-5 2.5 Liters CCCA engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CCTA engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CCZA engines 6.64 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFFB engines 5.9 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFHC engines 5.9 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CJAA engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CKJA engines 16.96 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CLCA engines 5.9 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CLCB engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CNLA engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CRJA engines 5.9 lbf⋅ft
First stage Screw in new screw(s) manually as
far as it goes.
Tighten crosswise from inside to outside.
Second stage 14.75 lbf⋅ft
Third stage 90°
All Volkswagen gasoline straight-4 1.4 Liters CZCA engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines 5.9 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreIntake manifold support
expand_more2.0 TDI with diesel straight-4 2.0 L 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM engine (2014.8–)
First stage screw in manually up to stop
Second stage 14.75 lbf⋅ft
expand_moreAuxiliary assemblies
expand_moreAuxiliary drive belt deflection pulley
All Volkswagen gasoline straight-5 2.5 Liters CBTA engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-5 2.5 Liters CBUA engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-5 2.5 Liters CCCA engines 18.44 lbf⋅ft
All other modifications 29.5 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
M8 16.96 lbf⋅ft
expand_moreM10
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 180°
All Volkswagen gasoline straight-5 2.5 Liters CBTA engines 25.81 lbf⋅ft
All Volkswagen gasoline straight-5 2.5 Liters CBUA engines 25.81 lbf⋅ft
expand_moreWith air-conditioning
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
Without air-conditioning system 16.96 lbf⋅ft
All Volkswagen gasoline straight-5 2.5 Liters CCCA engines 25.81 lbf⋅ft
expand_moreWith automatic tensioner
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreWith automatic tensioner
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreWith mechanical tensioning device
First stage 22.13 lbf⋅ft
Second stage 90°
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
All other modifications 16.96 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
expand_moreWith mechanical tension wheel
First stage Screw in screw(s) until the stop.
Screws must be replaced.
Second stage 90° detach.
Third stage 22.13 lbf⋅ft
Fourth stage 90°
expand_moreAir-conditioning compressor
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 16.96 lbf⋅ft
expand_moreAluminium screws
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 180°
Steel screws 18.44 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreAir-conditioning compressor bracket
expand_moreM10
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM10 × 30 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 45°
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
All Volkswagen gasoline straight-4 2.0 Liters CBPA engines 33.19 lbf⋅ft
expand_moreM10 × 30 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreM10 × 52 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM10 × 60 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
All Volkswagen gasoline straight-4 2.0 Liters CKJA engines 33.19 lbf⋅ft
expand_moreM10 × 30 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreM10 × 52 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM10 × 60 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
All other modifications 18.44 lbf⋅ft
expand_moreAir-conditioning compressor pressure line
All Volkswagen gasoline straight-4 1.4 Liters CNLA engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CRJA engines 14.75 lbf⋅ft
M6 7.38 lbf⋅ft
M8 18.44 lbf⋅ft
All other modifications 16.23 lbf⋅ft
expand_moreAlternator
All Volkswagen diesel straight-4 1.6 Liters CAYC engines 14.75 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CLCA engines 14.75 lbf⋅ft
All other modifications 16.9618.44 lbf⋅ft
expand_moreAlternator pulley
expand_more2.0 TDI with diesel straight-4 2.0 L 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM engine (2014.8–)
With freewheel 59 lbf⋅ft
Without freewheel 47.94 lbf⋅ft
Nuts must be replaced.
expand_moreGenerator bracket
expand_moreM10
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM10 × 30 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 45°
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
All Volkswagen gasoline straight-4 2.0 Liters CBPA engines 33.19 lbf⋅ft
expand_moreM10 × 30 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreM10 × 52 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM10 × 60 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
All Volkswagen gasoline straight-4 2.0 Liters CKJA engines 33.19 lbf⋅ft
expand_moreM10 × 30 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreM10 × 52 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM10 × 60 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
Figure 1. Auxiliary assemblies, Generator bracket, Volkswagen diesel straight-4 2.0 Liters CUUB.
Figure 1. Auxiliary assemblies, Generator bracket, Volkswagen diesel straight-4 2.0 Liters CUUB.
First stage Screw in screw manually up to stop.
See figure 1.
Second stage 29.5 lbf⋅ft
Third stage 180°
Screws 4 and 5
Fourth stage 45°
Screws 1, 2, 3, and 6
All other modifications 18.44 lbf⋅ft
expand_morePower steering pump bracket
expand_moreOn chassis
First stage 14.75 lbf⋅ft
Second stage 90°
expand_moreHydraulic lines at the servo-steering pump
Pressure lines 22.13 lbf⋅ft
Servo steering pump 5.16 lbf⋅ft
expand_moreTensioning device for air-conditioning compressor auxiliary drive belt
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
All other modifications 25.81 lbf⋅ft
Vacuum pump 7.38 lbf⋅ft
expand_moreCarburetion
expand_moreExhaust gas return cooler
expand_more2.0 TDI with diesel straight-4 2.0 L 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM engine (2014.8–)
First stage Screw in screw manually up to stop.
Second stage 14.75 lbf⋅ft
Clamps 5.16 lbf⋅ft
expand_moreExhaust gas return valve
2.0 TDI with diesel straight-4 2.0 L 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM engine (2014.8–) 6.64 lbf⋅ft
expand_moreFuel-distributing pipe
All Volkswagen gasoline straight-4 2.0 Liters CBPA engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-5 2.5 Liters CBTA engines 2.95 lbf⋅ft
All Volkswagen gasoline straight-5 2.5 Liters CBUA engines 2.95 lbf⋅ft
All Volkswagen gasoline straight-5 2.5 Liters CCCA engines 2.95 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CFNA engines 5.16 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CKJA engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CLRA engines 5.16 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CNLA engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CRJA engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZCA engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines 6.64 lbf⋅ft
Tighten in several steps.
All Volkswagen gasoline straight-4 1.4 Liters CZTA engines 6.64 lbf⋅ft
Tighten in several steps.
All other modifications 14.75 lbf⋅ft
expand_moreHigh-pressure line
All Volkswagen diesel straight-4 2.0 Liters CFFB engines 20.65 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFHC engines 20.65 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CJAA engines 20.65 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CLCA engines 20.65 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CLCB engines 20.65 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CNLA engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CRJA engines 18.44 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CUUB engines 20.65 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZCA engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZTA engines 18.44 lbf⋅ft
All other modifications 13.28 lbf⋅ft
expand_moreHigh-pressure pump
All Volkswagen gasoline straight-4 1.4 Liters CAVD engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CAXA engines 11.06 lbf⋅ft
expand_moreM6
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 90°
M8 14.75 lbf⋅ft
Screws must be replaced.
All Volkswagen gasoline straight-4 1.4 Liters CMSB engines 11.06 lbf⋅ft
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
All Volkswagen gasoline straight-4 1.4 Liters CTHD engines 14.75 lbf⋅ft
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 45°
Short screws
Third stage 180°
Long screws
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage Screw in screw(s) by hand.
Screws must be replaced.
Second stage 14.75 lbf⋅ft
Screw connections need to be loosened or tightened in steps of 90°.
Third stage 90°
expand_moreAll other modifications
expand_moreM8 × 28 screws
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreM8 × 90 screws
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreHigh-pressure pump pulley
Central nuts 70.07 lbf⋅ft
expand_moreWheel
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
All Volkswagen diesel straight-4 2.0 Liters CUUB engines 70.07 lbf⋅ft
Nuts must be replaced.
expand_moreAll other modifications
Central nuts 70.07 lbf⋅ft
Wheel 14.75 lbf⋅ft
Screws must be replaced.
Injection hoses 20.65 lbf⋅ft
expand_moreInjection nozzle (injector)
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 180°
Pressure tube connection 29.5 lbf⋅ft
expand_moreInjection pump
expand_moreM8 × 28 screws
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreM8 × 90 screws
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 180°
High-pressure pump 11.06 lbf⋅ft
expand_moreInjection pump pulley
expand_more1.6 TDI with diesel straight-4 1.6 L 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM engine (2011.2–)
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreCharging
expand_moreCharge air pipes
M6 × 25 screws 7.38 lbf⋅ft
M8 × 20 screws 18.44 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreTurbo charger
First stage 8.11 lbf⋅ft
Tighten the nuts gradually and alternately.
Second stage 16.23 lbf⋅ft
Third stage 16.23 lbf⋅ft
Control tensioner
All Volkswagen gasoline straight-4 1.4 Liters CZCA engines 18.44 lbf⋅ft
Nuts must be replaced.
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZTA engines 18.44 lbf⋅ft
expand_moreAll other modifications
Upper nuts 18.44 lbf⋅ft
Nuts must be replaced. Use hot screw paste.
Lower nuts 22.13 lbf⋅ft
Nuts must be replaced. Use hot screw paste.
expand_moreTurbocharger bracket
expand_more2.0 TDI with diesel straight-4 2.0 L 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM engine (2014.8–)
At the turbocharger 14.75 lbf⋅ft
expand_moreOn the engine block
First stage 14.75 lbf⋅ft
Second stage 29.5 lbf⋅ft
Turbocharger coolant feed line 5.9 lbf⋅ft
Sealing rings must be replaced.
Turbocharger coolant return line 5.9 lbf⋅ft
Sealing rings must be replaced.
expand_moreTurbocharger oil feed line
At the turbocharger 22.13 lbf⋅ft
Parts must be replaced.
On the engine block 14.75 lbf⋅ft
Parts must be replaced.
At the turbocharger 16.23 lbf⋅ft
On the engine block 22.13 lbf⋅ft
All other modifications 6.64 lbf⋅ft
expand_moreTurbocharger oil return line
At the turbocharger 10.33 lbf⋅ft
On the engine block 7.38 lbf⋅ft
All other modifications 6.64 lbf⋅ft
expand_moreCooling system
expand_moreCoolant pump
All Volkswagen gasoline straight-4 1.4 Liters CAVD engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CAXA engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CBFA engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-5 2.5 Liters CBTA engines 7.38 lbf⋅ft
All Volkswagen gasoline straight-5 2.5 Liters CBUA engines 7.38 lbf⋅ft
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-5 2.5 Liters CCCA engines 7.38 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CCTA engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CCZA engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CFNA engines 7.38 lbf⋅ft
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 45°
All Volkswagen gasoline straight-4 1.6 Liters CLRA engines 7.38 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CMSB engines 6.64 lbf⋅ft
expand_moreAt the cylinder head
M6 × 60 screws 8.85 lbf⋅ft
expand_moreCoolant pump
M6 × 20 screws 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CTHD engines 5.9 lbf⋅ft
First stage 14.75 lbf⋅ft
Second stage 45°
Figure 2. Cooling system, Coolant pump, Volkswagen gasoline straight-4 1.4 Liters CZCA.
Figure 2. Cooling system, Coolant pump, Volkswagen gasoline straight-4 1.4 Liters CZCA.
First stage Screw in new screw(s) hand-tight.
Seals must be replaced. See figure 2.
Second stage 7.38 lbf⋅ft
Third stage Pretension coolant pump with 30 Nm
using a torque wrench and keep up
pretension.
Fourth stage 7.38 lbf⋅ft
Screws 1 / 2 / 5
Fifth stage 8.85 lbf⋅ft
Screws 1 - 5
expand_moreAt the cylinder head
First stage Screw in screw(s) by hand.
Screws 1 - 5
Second stage 7.38 lbf⋅ft
Screws 1 - 5
Third stage 360° detach
Screws 1 - 5
Fourth stage Pretension coolant pump with 30 Nm
using a torque wrench and keep up
pretension.
Fifth stage 7.38 lbf⋅ft
Screws 1, 2, and 5. The tightening sequence is: 2 - 1 - 5.
Sixth stage 8.85 lbf⋅ft
Screws 1 – 5. The tightening sequence is: 3 - 4 - 5 - 1 - 2.
Figure 3. Cooling system, Coolant pump, Volkswagen gasoline straight-4 1.4 Liters CZDA.
Figure 3. Cooling system, Coolant pump, Volkswagen gasoline straight-4 1.4 Liters CZDA.
Coolant pump 5.16 lbf⋅ft
Note correct order of tensioning. See figure 3.
All other modifications 11.06 lbf⋅ft
expand_moreCoolant pump pulley
All Volkswagen gasoline straight-4 1.4 Liters CAVD engines 17.7 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CTHD engines 17.7 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreCoolant thermostat housing
All Volkswagen diesel straight-4 2.0 Liters CLCA engines 14.75 lbf⋅ft
Sealing rings must be replaced.
All Volkswagen diesel straight-4 2.0 Liters CUUB engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZCA engines 5.16 lbf⋅ft
Tighten the screws crosswise.
expand_moreCoolant pump drive wheel
First stage 7.38 lbf⋅ft
Screws must be replaced. Left-hand thread.
Second stage 90°
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
Fan wheel 3.69 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
Figure 4. Cylinder head, Camshaft bearing, Volkswagen diesel straight-4 1.6 Liters CAYC.
Figure 4. Cylinder head, Camshaft bearing, Volkswagen diesel straight-4 1.6 Liters CAYC.
First stage Tighten by hand
See figure 4.
Second stage 7.38 lbf⋅ft
First stage 5.9 lbf⋅ft
Tighten new screws in inside-to-outside order.
Second stage 90°
All Volkswagen gasoline straight-4 2.0 Liters CBPA engines 14.75 lbf⋅ft
First stage 5.9 lbf⋅ft
Tighten the screws evenly from inside to outside in several steps.
Second stage 90°
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 5.9 lbf⋅ft
Tighten the screws cross-wise from inside to outside.
All Volkswagen gasoline straight-4 2.0 Liters CKJA engines 14.75 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CLCA engines 7.38 lbf⋅ft
Tighten screws evenly. See figure 4.
All Volkswagen gasoline straight-4 1.4 Liters CNLA engines 5.9 lbf⋅ft
Figure 5. Cylinder head, Camshaft bearing, Volkswagen diesel straight-4 2.0 Liters CUUB.
Figure 5. Cylinder head, Camshaft bearing, Volkswagen diesel straight-4 2.0 Liters CUUB.
First stage Tighten bolt(s) until hand-tight.
See figure 5.
Second stage 5.9 lbf⋅ft
Third stage 90°
Figure 6. Cylinder head, Camshaft bearing, Volkswagen gasoline straight-4 1.4 Liters CZCA.
Figure 6. Cylinder head, Camshaft bearing, Volkswagen gasoline straight-4 1.4 Liters CZCA.
First stage 7.38 lbf⋅ft
Screws must be replaced. See figure 6.
Second stage 180°
First stage 7.38 lbf⋅ft
Screws must be replaced. See figure 6.
Second stage 180°
All other modifications 7.38 lbf⋅ft
expand_moreCylinder head screws
Figure 7. Cylinder head, Cylinder head screws, Volkswagen diesel straight-4 1.6 Liters CAYC.
Figure 7. Cylinder head, Cylinder head screws, Volkswagen diesel straight-4 1.6 Liters CAYC.
First stage 25.81 lbf⋅ft
Screws must be replaced. See figure 7.
Second stage 44.25 lbf⋅ft
Third stage 90°
Fourth stage 90°
expand_moreScrews 1 – 10
Figure 8. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 2.0 Liters CBFA, Screws 1 – 10.
Figure 8. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 2.0 Liters CBFA, Screws 1 – 10.
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 8.
Second stage 90°
Third stage 90°
expand_moreScrews 11 – 14
expand_moreFourth stage
First step 5.9 lbf⋅ft
Screws must be replaced.
Second step 90°
Figure 9. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 2.0 Liters CBPA.
Figure 9. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 2.0 Liters CBPA.
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 9.
Second stage 90°
Third stage 90°
expand_moreScrews 1 – 12
Figure 10. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-5 2.5 Liters CBTA, Screws 1 – 12.
Figure 10. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-5 2.5 Liters CBTA, Screws 1 – 12.
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 10.
Second stage 90°
Third stage 90°
expand_moreScrews 13
Fourth stage 7.38 lbf⋅ft
Figure 11. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 1.2 Liters CBZB.
Figure 11. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 1.2 Liters CBZB.
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 11.
Second stage 90°
Third stage 90°
First stage 22.13 lbf⋅ft
Screws must be replaced. See figure 11.
Second stage 36.88 lbf⋅ft
Third stage 90°
Fourth stage 90°
First stage 22.13 lbf⋅ft
Screws must be replaced. See figure 11.
Second stage 36.88 lbf⋅ft
Third stage 90°
Fourth stage 90°
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 11.
Second stage 90°
Third stage 90°
Fourth stage 90°
First stage 22.13 lbf⋅ft
Screws must be replaced. See figure 11.
Second stage 47.94 lbf⋅ft
Third stage 90°
Fourth stage 90°
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 11.
Second stage 90°
Third stage 90°
Fourth stage 90°
expand_moreAll other modifications
First stage 22.13 lbf⋅ft
Screws must be replaced. See figure 11.
Second stage 90°
Third stage 90°
expand_moreValve cover
All Volkswagen diesel straight-4 1.6 Liters CAYC engines 7.38 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CBPA engines 7.38 lbf⋅ft
All Volkswagen gasoline straight-5 2.5 Liters CBTA engines 7.38 lbf⋅ft
All Volkswagen gasoline straight-5 2.5 Liters CBUA engines 7.38 lbf⋅ft
All Volkswagen gasoline straight-5 2.5 Liters CCCA engines 7.38 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFFB engines 6.64 lbf⋅ft
Tighten cross-wise.
All Volkswagen diesel straight-4 2.0 Liters CFHC engines 6.64 lbf⋅ft
Tighten cross-wise.
All Volkswagen diesel straight-4 2.0 Liters CJAA engines 6.64 lbf⋅ft
Tighten cross-wise.
All Volkswagen gasoline straight-4 2.0 Liters CKJA engines 7.38 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CLCA engines 6.64 lbf⋅ft
Tighten the screws cross-wise from inside to outside.
All Volkswagen diesel straight-4 2.0 Liters CLCB engines 6.64 lbf⋅ft
Tighten cross-wise.
Figure 12. Cylinder head, Valve cover, Volkswagen gasoline straight-4 1.4 Liters CNLA.
Figure 12. Cylinder head, Valve cover, Volkswagen gasoline straight-4 1.4 Liters CNLA.
expand_moreBearing casing
See figure 12.
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 180°
All Volkswagen diesel straight-4 2.0 Liters CUUB engines 6.64 lbf⋅ft
Tighten cross-wise.
expand_moreAll other modifications
First stage 7.38 lbf⋅ft
Tighten new screws in inside-to-outside order.
Second stage 90°
Valve cover locking screws 3.69 lbf⋅ft
expand_moreEngine block
expand_moreBalance shaft gear wheel
M6 6.64 lbf⋅ft
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreConnecting rod bearing
expand_moreM7
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM8
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 33.19 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreCrankshaft central screws
First stage 88.51 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 110.63 lbf⋅ft
Screws and seals must be replaced.
Second stage 90°
First stage 66.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 132.76 lbf⋅ft
Screws must be replaced.
Second stage 135°
First stage 132.76 lbf⋅ft
Screws must be replaced.
Second stage 135°
First stage 110.63 lbf⋅ft
Screws and seals must be replaced.
Second stage 90°
First stage 132.76 lbf⋅ft
Screws must be replaced.
Second stage 135°
expand_moreAll other modifications
First stage 110.63 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreCrankshaft pulley
All Volkswagen gasoline straight-4 2.0 Liters CBPA engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CKJA engines 18.44 lbf⋅ft
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreDrive plate
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
Engine block closure screws 22.13 lbf⋅ft
expand_moreFlywheel
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreMain bearing
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage Screw in screw(s) by hand.
M8 and M10 screws. Tighten new screws in inside-to-outside order.
expand_moreSecond stage
First step 47.94 lbf⋅ft
M10 screws
Second step 90°
M10 screws
expand_moreThird stage
First step 14.75 lbf⋅ft
M8 screws
Second step 90°
M8 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreBalance shaft module
First stage 4.43 lbf⋅ft
Tighten new screws crosswise in inside-to-outside order.
expand_moreSecond stage
M7 9.59 lbf⋅ft
M8 14.75 lbf⋅ft
Third stage 90°
expand_moreBearing cap
First stage 47.94 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 47.94 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 47.94 lbf⋅ft
Screws must be replaced.
Second stage 90°
All other modifications Component must not be knocked down.
expand_moreVibration damper
All Volkswagen gasoline straight-4 2.0 Liters CBPA engines 18.44 lbf⋅ft
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
All Volkswagen gasoline straight-4 2.0 Liters CKJA engines 18.44 lbf⋅ft
expand_moreAll other modifications
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreEngine control
Balance shaft timing chain guide rail 14.75 lbf⋅ft
Balance shaft timing chain tension rail 14.75 lbf⋅ft
expand_moreBottom part of the control unit housing
Figure 13. Engine control, Bottom part of the control unit housing, Volkswagen gasoline straight-4 2.0 Liters CBFA.
Figure 13. Engine control, Bottom part of the control unit housing, Volkswagen gasoline straight-4 2.0 Liters CBFA.
expand_moreScrews 1 – 15
See figure 13.
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 45°
First stage 3.69 lbf⋅ft
Screws must be replaced.
Second stage 30°
expand_moreCamshaft adjuster
expand_moreBearing pedestal
At the cylinder head 6.64 lbf⋅ft
Camshaft adjuster valve 6.64 lbf⋅ft
expand_moreInlet camshaft
Central screws 25.81 lbf⋅ft
Left-hand thread
expand_moreOutlet camshaft
expand_moreCentral screws
expand_moreM6
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM8
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreCamshaft drive belt deflection pulley
Top 11.06 lbf⋅ft
expand_moreCenter
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
Bottom 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CNLA engines 33.19 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CRJA engines 33.19 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CUUB engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines 33.19 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZTA engines 33.19 lbf⋅ft
expand_moreAll other modifications
M8 14.75 lbf⋅ft
expand_moreM10
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
Camshaft timing chain guide rail 14.75 lbf⋅ft
Camshaft timing chain slip rail 14.75 lbf⋅ft
Camshaft timing chain tensioner 6.647.38 lbf⋅ft
Camshaft timing chain tensioning rail 14.75 lbf⋅ft
expand_moreCamshaft timing gear
Central screws 73.76 lbf⋅ft
Wheel 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CBPA engines 73.76 lbf⋅ft
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
All Volkswagen gasoline straight-4 2.0 Liters CKJA engines 73.76 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CUUB engines 73.76 lbf⋅ft
expand_moreAll other modifications
Central screws 73.76 lbf⋅ft
expand_moreWheel
First stage 14.75 lbf⋅ft
Second stage 45°
Chain tensioner 6.64 lbf⋅ft
Control drive chain tensioner 7.38 lbf⋅ft
Control unit for intake valve timing 5.9 lbf⋅ft
expand_moreInlet camshaft wheel
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
expand_moreCentral screws
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 135°
Locking screws 14.75 lbf⋅ft
Seals must be replaced.
expand_moreIntermediate shaft chain sprocket
First stage 7.38 lbf⋅ft
Replace screw and intermediate wheel when loosening the screw.
Second stage for freedom from play
expand_moreThird stage
First step 22.13 lbf⋅ft
Second step 90°
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 66.38 lbf⋅ft
The screws and sprocket wheel must be replaced.
Second stage 90°
expand_moreOil pump drive chain tensioner
All Volkswagen gasoline straight-4 2.0 Liters CBFA engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CCTA engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CCZA engines 6.64 lbf⋅ft
All other modifications 11.06 lbf⋅ft
Do not dismantle
expand_moreOutlet camshaft wheel
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
expand_moreCap
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 33.19 lbf⋅ft
expand_moreCentral screws
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 135°
Tension rail bearing screws 14.75 lbf⋅ft
expand_moreTiming case cover
All Volkswagen gasoline straight-5 2.5 Liters CBTA engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-5 2.5 Liters CBUA engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-5 2.5 Liters CCCA engines 18.44 lbf⋅ft
expand_moreAll other modifications
M6 7.38 lbf⋅ft
M8 14.75 lbf⋅ft
M10 36.88 lbf⋅ft
Toothed belt guard 5.97.38 lbf⋅ft
Screws must be replaced.
expand_moreToothed belt tensioning roller
First stage 14.75 lbf⋅ft
Second stage 45°
All Volkswagen gasoline straight-4 2.0 Liters CBPA engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CKJA engines 14.75 lbf⋅ft
First stage 14.75 lbf⋅ft
Use new screws and nuts.
Second stage 33.19 lbf⋅ft
First stage 14.75 lbf⋅ft
Nuts must be replaced.
Second stage 45°
All other modifications 18.44 lbf⋅ft
expand_moreTop part of control unit housing
First stage 3.69 lbf⋅ft
Gradually tighten screws crosswise.
Second stage 5.9 lbf⋅ft
All other modifications 6.647.38 lbf⋅ft
expand_moreEngine lubrication
expand_moreOil cooler
All Volkswagen gasoline straight-4 1.4 Liters CAVD engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CBFA engines 11.06 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CBPA engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-5 2.5 Liters CBTA engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-5 2.5 Liters CBUA engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-5 2.5 Liters CCCA engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CCTA engines 11.06 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CCZA engines 11.06 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFFB engines 8.11 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFHC engines 8.11 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CJAA engines 8.11 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CKJA engines 18.44 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CLCA engines 8.11 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CLCB engines 8.11 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CTHD engines 5.9 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CUUB engines Component must not be knocked down.
expand_moreAll other modifications
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 90°
Oil drain plug 22.13 lbf⋅ft
Screws must be replaced.
expand_moreOil filter
Oil filter cover 18.44 lbf⋅ft
Replace the O ring.
Oil filter drain plug 3.69 lbf⋅ft
Replace the O ring.
Oil filter cover 18.44 lbf⋅ft
Slightly oil sealing lips.
Oil filter drain plug 3.69 lbf⋅ft
Replace the O ring.
All other modifications 14.75 lbf⋅ft
Lubricate the seal with engine oil.
expand_moreOil filter housing
Cap 18.44 lbf⋅ft
Oil filter cover 18.44 lbf⋅ft
expand_moreOn the engine block
First stage 11.06 lbf⋅ft
Screws must be replaced.
Second stage 90°
Oil filter cover 18.44 lbf⋅ft
On the engine block 18.44 lbf⋅ft
Oil filter cover 18.44 lbf⋅ft
expand_moreOn the engine block
First stage 10.33 lbf⋅ft
Use new screws and tighten them crosswise.
Second stage 90°
First stage 11.06 lbf⋅ft
Use new screws and tighten them crosswise.
Second stage 90°
Oil filter cover 18.44 lbf⋅ft
First stage 14.75 lbf⋅ft
Use new screws and tighten them crosswise.
Second stage 90°
expand_moreOil pressure sensor
All Volkswagen gasoline straight-4 1.6 Liters CFNA engines 16.23 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CLRA engines 16.23 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreOil pump
First stage 10.33 lbf⋅ft
Second stage 90°
First stage 10.33 lbf⋅ft
Screws must be replaced.
Second stage 90°
All Volkswagen diesel straight-4 1.6 Liters CAYC engines 11.8 lbf⋅ft
M6 screws 6.64 lbf⋅ft
M8 screws 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CBPA engines 11.06 lbf⋅ft
All Volkswagen gasoline straight-5 2.5 Liters CBTA engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-5 2.5 Liters CBUA engines 18.44 lbf⋅ft
expand_moreOn the engine block
First stage 10.33 lbf⋅ft
Screws must be replaced.
Second stage 90°
All Volkswagen gasoline straight-5 2.5 Liters CCCA engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CFNA engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CKJA engines 11.06 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CLCA engines 11.8 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CLRA engines 18.44 lbf⋅ft
expand_moreTorx screws
First stage 8.85 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreWith hexagon-head screws
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 180°
All other modifications 7.38 lbf⋅ft
expand_moreOil pump chain wheel
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOil sump
At the gearbox 33.19 lbf⋅ft
On the engine block 9.59 lbf⋅ft
Gradually tighten screws crosswise.
Figure 14. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 2.0 Liters CBFA.
Figure 14. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 2.0 Liters CBFA.
expand_moreOil sump top part
See figure 14.
First stage 11.06 lbf⋅ft
Screws must be replaced.
Second stage 90°
Figure 15. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 2.0 Liters CBFA.
Figure 15. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 2.0 Liters CBFA.
expand_moreOil sump lower part
See figure 15.
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreOil sump top part
At the gearbox 33.19 lbf⋅ft
On the engine block 11.06 lbf⋅ft
Oil sump lower part 16.23 lbf⋅ft
Oil sump lower part 7.38 lbf⋅ft
Oil sump top part 18.44 lbf⋅ft
Figure 16. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.4 Liters CNLA.
Figure 16. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.4 Liters CNLA.
Oil sump lower part 8.85 lbf⋅ft
See figure 16.
Figure 17. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.4 Liters CNLA.
Figure 17. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.4 Liters CNLA.
expand_moreOil sump top part
See figure 17.
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 3.69 lbf⋅ft
Use sealant.
Second stage 29.5 lbf⋅ft
At the gearbox
Third stage 9.59 lbf⋅ft
Tighten the screws crosswise.
expand_moreOil sump top part
First stage 5.9 lbf⋅ft
Screws must be replaced. See figure 17.
Second stage 90°
Figure 18. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.4 Liters CZCA.
Figure 18. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.4 Liters CZCA.
Oil sump lower part 8.85 lbf⋅ft
Screws must be replaced. See figure 18.
expand_moreOil sump top part
expand_moreAt the gearbox
Second stage Screw in screw(s) by hand.
Fifth stage 29.5 lbf⋅ft
expand_moreOn the engine block
Figure 19. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.4 Liters CZDA, Oil sump top part, On the engine block.
Figure 19. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.4 Liters CZDA, Oil sump top part, On the engine block.
First stage Screw in screw(s) by hand.
Screws must be replaced. See figure 19.
Third stage 5.9 lbf⋅ft
Fourth stage 90°
expand_moreOil sump lower part
Figure 20. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.4 Liters CZDA, Oil sump lower part.
Figure 20. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.4 Liters CZDA, Oil sump lower part.
First stage Screw in screw(s) by hand.
Note correct order of tensioning. See figure 20.
Second stage 8.85 lbf⋅ft
expand_moreAll other modifications
At the gearbox 29.5 lbf⋅ft
On the engine block 11.06 lbf⋅ft
expand_moreEngine management
expand_moreCamshaft sensor
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 3.69 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CNLA engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CRJA engines 5.9 lbf⋅ft
All other modifications 7.38 lbf⋅ft
Charge air pressure sensor 6.64 lbf⋅ft
expand_moreCrankshaft sensor
All Volkswagen gasoline straight-4 2.0 Liters CBFA engines 7.38 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CBPA engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 7.38 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CCTA engines 7.38 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CCZA engines 7.38 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CKJA engines 6.64 lbf⋅ft
All other modifications 3.69 lbf⋅ft
expand_moreExhaust gas temperature sensor
All Volkswagen diesel straight-4 2.0 Liters CLCA engines 44.25 lbf⋅ft
Downstream of catalytic converter 44.25 lbf⋅ft
Use hot screw paste
Upstream of catalytic converter 33.19 lbf⋅ft
Use hot screw paste
expand_moreGlow plugs
With pressure sensor 8.85 lbf⋅ft
Without pressure sensor 12.54 lbf⋅ft
Knock sensor 14.75 lbf⋅ft
expand_moreLambda sensor
All Volkswagen gasoline straight-4 1.4 Liters CAVD engines 36.88 lbf⋅ft
Use hot screw paste
All Volkswagen gasoline straight-4 1.4 Liters CAXA engines 36.88 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CBPA engines 36.88 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CFNA engines 36.88 lbf⋅ft
Use assembly paste
All Volkswagen gasoline straight-4 2.0 Liters CKJA engines 36.88 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CLCA engines 36.88 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CLRA engines 36.88 lbf⋅ft
Use assembly paste
All Volkswagen gasoline straight-4 1.4 Liters CMSB engines 36.88 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CTHD engines 36.88 lbf⋅ft
Use hot screw paste
All Volkswagen diesel straight-4 2.0 Liters CUUB engines 38.35 lbf⋅ft
All other modifications 40.57 lbf⋅ft
expand_moreEngine mounting
expand_moreEngine bracket
All Volkswagen gasoline straight-4 1.4 Liters CAXA engines 36.88 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CBPA engines 33.19 lbf⋅ft
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 36.88 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CFNA engines 36.88 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CKJA engines 33.19 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CLRA engines 36.88 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CMSB engines 36.88 lbf⋅ft
expand_moreOn the engine block
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
All Volkswagen gasoline straight-4 1.4 Liters CZCA engines 36.88 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines 36.88 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZTA engines 36.88 lbf⋅ft
expand_moreAll other modifications
First stage 5.16 lbf⋅ft
Second stage 29.5 lbf⋅ft
Third stage 180°
expand_moreEngine mounting
expand_moreOn chassis
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOn engine bracket
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOnto torque support bracket
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreSubframe
First stage 51.63 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreSubframe stiffening plate
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreTorque arm
expand_moreAt the subframe
First stage 73.76 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAt the gearbox
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreExhaust system
expand_moreCatalytic converter
All Volkswagen gasoline straight-4 2.0 Liters CBFA engines 29.5 lbf⋅ft
Nuts must be replaced. Use hot screw paste.
All Volkswagen gasoline straight-4 2.0 Liters CCTA engines 29.5 lbf⋅ft
Nuts must be replaced. Use hot screw paste.
All Volkswagen gasoline straight-4 2.0 Liters CCZA engines 29.5 lbf⋅ft
Nuts must be replaced. Use hot screw paste.
All Volkswagen gasoline straight-4 1.6 Liters CFNA engines 29.5 lbf⋅ft
Nuts must be replaced. Use hot screw paste.
All Volkswagen gasoline straight-4 1.6 Liters CLRA engines 29.5 lbf⋅ft
Nuts must be replaced. Use hot screw paste.
Clamps 11.06 lbf⋅ft
Retaining clamp 14.75 lbf⋅ft
Clamps 11.06 lbf⋅ft
Nuts 14.75 lbf⋅ft
Screws 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines 11.06 lbf⋅ft
All other modifications 16.96 lbf⋅ft
Nuts must be replaced.
Catalytic converter bracket 14.75 lbf⋅ft
expand_moreDiesel particulate filter
Clamps 5.16 lbf⋅ft
Support 18.44 lbf⋅ft
Clamps 5.9 lbf⋅ft
expand_moreDifferential pressure sensor lines
2.0 TDI with diesel straight-4 2.0 L 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM engine (2014.8–) 25.81 lbf⋅ft
expand_moreExhaust manifold
All Volkswagen gasoline straight-4 1.4 Liters CAVD engines 8.85 lbf⋅ft
Tighten new nuts evenly in several steps.
All Volkswagen gasoline straight-4 1.4 Liters CAXA engines 11.8 lbf⋅ft
Nuts must be replaced.
All Volkswagen gasoline straight-4 2.0 Liters CBPA engines 16.96 lbf⋅ft
Nuts must be replaced.
Nuts 13.28 lbf⋅ft
Stud screws 13.28 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CMSB engines 11.8 lbf⋅ft
Nuts must be replaced.
All Volkswagen gasoline straight-4 1.4 Liters CTHD engines 8.85 lbf⋅ft
Tighten new nuts evenly in several steps.
First stage 8.11 lbf⋅ft
Replace the nuts and tighten alternately
Second stage 16.23 lbf⋅ft
Third stage 16.23 lbf⋅ft
Control tensioner
All other modifications 16.9618.44 lbf⋅ft
Nuts must be replaced.
expand_moreExhaust manifold heat shields
All Volkswagen gasoline straight-4 1.6 Liters CFNA engines 7.38 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CLRA engines 7.38 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CUUB engines 11.06 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreExhaust pipe
Nuts 29.5 lbf⋅ft
Replace the nuts and use fitting paste
Screws 14.75 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CUUB engines 5.16 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZCA engines 22.13 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Nuts must be replaced.
expand_moreExhaust pipe bracket
All Volkswagen gasoline straight-4 1.6 Liters CFNA engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CKJA engines 16.96 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CLRA engines 14.75 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CUUB engines 14.75 lbf⋅ft
At the subframe 14.75 lbf⋅ft
On chassis 14.75 lbf⋅ft
All other modifications 16.9618.44 lbf⋅ft
expand_moreExhaust pipe rear
All Volkswagen gasoline straight-4 1.6 Liters CFNA engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CLRA engines 18.44 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CUUB engines 14.75 lbf⋅ft
All other modifications 22.13 lbf⋅ft
expand_moreParticle filter bracket
expand_more2.0 TDI with diesel straight-4 2.0 L 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM engine (2014.8–)
expand_moreTop
Fourth stage 14.75 lbf⋅ft
Fifth stage 90°
Sixth stage 45°
expand_moreOther
First stage Screw in manually up to stop.
Second stage 14.75 lbf⋅ft
Use new screws and tighten them crosswise.
Third stage 14.75 lbf⋅ft
Control tensioner
expand_moreFuel supply
Fuel filter bracket 5.9 lbf⋅ft
Fuel filter housing 3.69 lbf⋅ft
High-pressure side 20.65 lbf⋅ft
expand_moreIgnition system
expand_moreSpark plugs
All Volkswagen gasoline straight-4 1.4 Liters CAXA engines 22.13 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CFNA engines 22.13 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CLRA engines 22.13 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CMSB engines 22.13 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CNLA engines 16.23 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CRJA engines 16.23 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZCA engines 22.13 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines 22.13 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZTA engines 22.13 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreStart system
expand_moreStarter
M10 29.5 lbf⋅ft
M12 59 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CUUB engines 59 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZCA engines 59 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines 59 lbf⋅ft
expand_moreAll other modifications
M10 29.5 lbf⋅ft
M12 55.32 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2018 Volkswagen Jetta user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Jetta service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2018 Volkswagen Jetta you're not only saving money, but also also improving your technical skills and learning something new.

Volkswagen Jetta Fourth generation facelift model years

Units:
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