2005 Volkswagen Golf Hatchback transmission fastener tightening specifications

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Condition	Value

expand_moreAxle drive


AWD clutch oil control screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Sealing rings must be replaced.
AWD clutch oil drain plug	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Sealing rings must be replaced.
Drive shaft heat protection plate	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Drive shaft intermediate bearing	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreFront axle drive shaft

expand_more1.9 TDI with diesel straight-4 1.9 L 148 HP at 4000 RPM, 320 N⋅m at 1900 RPM engine (2000.5–2005.6)

expand_moreAt the gearbox


M10	59 lbf⋅ft59 lbf⋅ft80 N⋅m
M8	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreBi-hexagon nuts


First stage	221.27 lbf⋅ft221.27 lbf⋅ft300 N⋅m
Nuts must be replaced.
Second stage	360° detach
Third stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Fourth stage	30°30°30°

expand_moreHexagon head screws


First stage	177.01 lbf⋅ft177.01 lbf⋅ft240 N⋅m
Screws must be replaced.
Second stage	90°90°90°
Third stage	180° detach
Fourth stage	177.01 lbf⋅ft177.01 lbf⋅ft240 N⋅m
Fifth stage	90°90°90°

expand_more3.2 R32 4motion with gasoline vr-6 3.2 L 237 HP engine (2002.9–2005.6)

expand_moreAt the constant velocity (CV) joint


Center	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m


Other	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreAll other modifications

expand_moreBi-hexagon nuts


First stage	147.51 lbf⋅ft147.51 lbf⋅ft200 N⋅m
Nuts must be replaced.
Second stage	180° detach
Third stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Fourth stage	60°60°60°

expand_moreHexagon head screws


First stage	184.39 lbf⋅ft184.39 lbf⋅ft250 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_morePropeller shaft

expand_moreFront


M8	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M10	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m


Rear	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreRear axle drive shaft

expand_moreAt the constant velocity (CV) joint


Center	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m


Other	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreClutch


Clutch master cylinder	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.

expand_moreClutch pressure plate


1.6 FSI with gasoline straight-4 1.6 L 109 HP engine (2002.1–2005.6)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Gradually tighten screws crosswise.

expand_more1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1998.5–2005.6)


Dual-mass flywheel	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Gradually tighten screws crosswise.
Otherwise	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Gradually tighten screws crosswise.

expand_more1.8 T GTI with gasoline straight-4 1.8 L 177 HP at 5500 RPM, 235 N⋅m at 1950 RPM engine (2001.8–2005.6)


Dual-mass flywheel	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Gradually tighten screws crosswise.
Otherwise	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Gradually tighten screws crosswise.

expand_more1.8 T with gasoline straight-4 1.8 L 148 HP at 5700 RPM, 210 N⋅m at 1750 RPM engine (1997.8–2005.6)


Dual-mass flywheel	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Gradually tighten screws crosswise.
Otherwise	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Gradually tighten screws crosswise.


1.9 TDI 4motion with diesel straight-4 1.9 L 129 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.11–2005.6)	14.75–16.23 lbf⋅ft14.75–16.23 lbf⋅ft20–22 N⋅m
Gradually tighten screws crosswise.

expand_more2.0 4motion with gasoline straight-4 2.0 L 114 HP engine (2000.10–2005.6)


Dual-mass flywheel	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Gradually tighten screws crosswise.
Otherwise	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Gradually tighten screws crosswise.

expand_more2.3 V5 4motion with gasoline V5 2.3 L 168 HP, 220 N⋅m at 3300 RPM engine (2000.10–2005.6)

expand_moreDual-mass flywheel


M6	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Gradually tighten screws crosswise.
M7	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Gradually tighten screws crosswise.


Otherwise	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Gradually tighten screws crosswise.


2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.3–2005.6)	14.75–16.23 lbf⋅ft14.75–16.23 lbf⋅ft20–22 N⋅m
Gradually tighten screws crosswise.
3.2 R32 4motion with gasoline vr-6 3.2 L 237 HP engine (2002.9–2005.6)	14.75–16.23 lbf⋅ft14.75–16.23 lbf⋅ft20–22 N⋅m
Gradually tighten screws crosswise.

expand_moreAll other modifications


M7	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Gradually tighten screws crosswise.

expand_moreM10


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Use new screws.
Second stage	90°90°90°

expand_moreClutch slave cylinder


1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1998.5–2005.6)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_more1.8 T GTI with gasoline straight-4 1.8 L 177 HP at 5500 RPM, 235 N⋅m at 1950 RPM engine (2001.8–2005.6)


With metal concentric slave cylinder	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Use new screws.
With plastic concentric slave cylinder	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Use new screws.


1.9 TDI 4motion with diesel straight-4 1.9 L 129 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.11–2005.6)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 148 HP at 4000 RPM, 320 N⋅m at 1900 RPM engine (2000.2–2005.6)


With metal concentric slave cylinder	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Use new screws.
With plastic concentric slave cylinder	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Use new screws.


1.9 TDI with diesel straight-4 1.9 L 129 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.11–2005.6)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
1.9 TDI with diesel straight-4 1.9 L 148 HP at 4000 RPM, 320 N⋅m at 1900 RPM engine (2000.5–2005.6)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
1.9 TDI with diesel straight-4 1.9 L 99 HP at 4000 RPM, 240 N⋅m at 1800 RPM engine (2000.9–2005.6)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
1.9 TDI with diesel straight-4 1.9 L 99 HP engine (2000.9–2005.6)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
2.0 4motion with gasoline straight-4 2.0 L 114 HP at 5400 RPM, 172 N⋅m at 3200 RPM engine (2000.10–2005.6)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.0 4motion with gasoline straight-4 2.0 L 114 HP engine (2000.10–2005.6)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.3 V5 with gasoline V5 2.3 L 168 HP, 220 N⋅m at 3300 RPM engine (2000.10–2005.6)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_more2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.3–2005.6)


With metal concentric slave cylinder	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Use new screws.
With plastic concentric slave cylinder	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Use new screws.

expand_more3.2 R32 4motion with gasoline vr-6 3.2 L 237 HP engine (2002.9–2005.6)


With metal concentric slave cylinder	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Use new screws.
With plastic concentric slave cylinder	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Use new screws.


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreDifferential


Differential oil control screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Differential oil drain plug	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Rear axle differential oil control screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreGear shifting


Gear rod	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Gearbox shift lever	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Nuts must be replaced.
Selector cable linkage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreGearbox

expand_moreGearbox flange connection at engine

expand_more1.4 16V with gasoline straight-4 1.4 L 74 HP engine (1997.8–2005.6)


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M12	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_more1.6 16V with gasoline straight-4 1.6 L 103 HP engine (2000.2–2005.6)


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M12	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_more1.6 FSI with gasoline straight-4 1.6 L 109 HP engine (2002.1–2005.6)


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M12	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_more1.6 with gasoline straight-4 1.6 L 105 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (2003.8–2005.6)


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M12	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_more1.8 T GTI with gasoline straight-4 1.8 L 177 HP at 5500 RPM, 235 N⋅m at 1950 RPM engine (2001.8–2005.6)


M10	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
M12	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 129 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.11–2005.6)


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M12	59 lbf⋅ft59 lbf⋅ft80 N⋅m
M7	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_more1.9 TDI with diesel straight-4 1.9 L 129 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.11–2005.6)


M7	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreM10


With manual transmission	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
With automatic gearbox	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m


M12	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_more2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.3–2005.6)


M10	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
M12	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_more3.2 R32 4motion with gasoline vr-6 3.2 L 237 HP engine (2002.9–2005.6)


M10	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
M12	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreAll other modifications


M10	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
M12	59 lbf⋅ft59 lbf⋅ft80 N⋅m


Torque converter	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreGearbox lubrication

expand_moreGearbox oil drain plug

expand_moreWith automatic gearbox


09A gearbox	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Sealing rings must be replaced.

expand_more01M gearbox


Overflow pipe	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Plug	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Seals must be replaced.

expand_moreWith manual transmission


02E transmission	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Seals must be replaced.
02J gearbox	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_more02M gearbox


With Torx screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Hexagon head screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreGearbox oil filler plug

expand_moreWith manual transmission


02J gearbox	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
02K gearbox	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more02M gearbox


Hexagon head screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Use new seal and screws.
With Torx screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use new seal and screws.


02T gearbox	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Gearbox oil filter cover	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOil control plug

expand_moreWith manual transmission


01M gearbox	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace sealing rings

expand_more02E transmission


Overflow pipe	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Otherwise	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Replace sealing rings

expand_moreWith automatic gearbox


09A gearbox	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Seals must be replaced.

expand_moreGearbox mounting

expand_more1.6 FSI with gasoline straight-4 1.6 L 109 HP engine (2002.1–2005.6)

expand_moreAt the bracket


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreOn chassis


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.3–2005.6)


Screws at the gearbox bracket	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreM8


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOn chassis


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more3.2 R32 4motion with gasoline vr-6 3.2 L 237 HP engine (2002.9–2005.6)


Screws at the gearbox bracket	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreM8


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOn chassis


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOn chassis (M10)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreScrews at the gearbox bracket (M12)


With manual transmission	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreWith automatic gearbox


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreGearbox support

expand_moreAt the gearbox


First stage	29.5–36.88 lbf⋅ft29.5–36.88 lbf⋅ft40–50 N⋅m
Screws must be replaced.
Second stage	90°90°90°


On chassis	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreTransfer case

expand_moreBevel gear mounting

expand_more2.3 V5 4motion with gasoline V5 2.3 L 168 HP, 220 N⋅m at 3300 RPM engine (2000.10–2005.6)


First stage	Tighten by hand
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
On the engine block
Third stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
At the gearbox
Fourth stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block

expand_more2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.3–2005.6)


First stage	Tighten by hand
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
On the engine block
Third stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
At the gearbox
Fourth stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block

expand_more3.2 R32 4motion with gasoline vr-6 3.2 L 237 HP engine (2002.9–2005.6)


First stage	Tighten by hand
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
On the engine block
Third stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
At the gearbox
Fourth stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block

expand_moreAll other modifications


First stage	Tighten by hand
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
On the engine block
Third stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
At the gearbox
Fourth stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block

expand_moreTransfer box bracket

expand_more1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1998.5–2005.6)

expand_moreAt the gearbox


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreOn transfer case


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 148 HP at 4000 RPM, 320 N⋅m at 1900 RPM engine (2000.2–2005.6)


With hexagon-head screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreHexagon head screws


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreTransfer box onto transmission flange connection

expand_more1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1998.5–2005.6)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	45°45°45°

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2005 Volkswagen Golf Hatchback user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Golf Hatchback service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2005 Volkswagen Golf Hatchback you're not only saving money, but also also improving your technical skills and learning something new.

2005 Volkswagen Golf Hatchback generations

In 2005 Volkswagen offered 2 generations of the Golf Hatchback. Transmission fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Fifth generation

PQ35

Type 1K

2005 Volkswagen Golf Hatchback Fourth generation Transmission Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2005 Volkswagen Golf Hatchback generations

Fifth generation

Volkswagen Golf Hatchback Fourth generation model years

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