2004 Volkswagen Golf Hatchback transmission fastener tightening specifications

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Condition	Value

expand_moreAxle drive


AWD clutch oil control screws	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
AWD clutch oil drain plug	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Sealing rings must be replaced.

expand_moreDrive shaft intermediate bearing


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreFront axle drive shaft

expand_moreAt the gearbox

expand_moreM8


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreM10


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m

expand_moreCentral screws

expand_moreHexagon


First stage	147.51 lbf⋅ft147.51 lbf⋅ft200 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreBi-hexagon

Figure 1. Axle drive, Front axle drive shaft, Central screws, Bi-hexagon.

expand_moreWith ribbing
See figure 1.


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Screws must be replaced.
Second stage	90°90°90°

Figure 2. Axle drive, Front axle drive shaft, Central screws, Bi-hexagon.

expand_moreWithout ribbing
See figure 2.


First stage	147.51 lbf⋅ft147.51 lbf⋅ft200 N⋅m
Screws must be replaced.
Second stage	180°180°180°


Propeller shaft heat protection plate	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Propeller shaft intermediate bearing	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_morePropeller shaft


At the gearbox	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreAt the propeller shaft


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreRear axle drive shaft

expand_moreCentral screws

expand_moreHexagon


First stage	147.51 lbf⋅ft147.51 lbf⋅ft200 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreBi-hexagon

Figure 3. Axle drive, Rear axle drive shaft, Central screws, Bi-hexagon.

expand_moreWith ribbing
See figure 3.


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Screws must be replaced.
Second stage	90°90°90°

Figure 4. Axle drive, Rear axle drive shaft, Central screws, Bi-hexagon.

expand_moreWithout ribbing
See figure 4.


First stage	147.51 lbf⋅ft147.51 lbf⋅ft200 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAt the gearbox


M8	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
M10	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Screws must be replaced.

expand_moreClutch


Clutch master cylinder	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.

expand_moreClutch pressure plate

expand_moreManufacturer Luk


M6	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Gradually tighten screws crosswise.

expand_moreManufacturer Sachs


M7	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Gradually tighten screws crosswise.

expand_moreClutch slave cylinder

expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.8–2008.11)


With metal concentric slave cylinder	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Use new screws.
With plastic concentric slave cylinder	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Use new screws.

expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)


With metal concentric slave cylinder	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Use new screws.
With plastic concentric slave cylinder	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Use new screws.

expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)


With metal concentric slave cylinder	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Use new screws.
With plastic concentric slave cylinder	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Use new screws.


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreRelease bearing guide sleeve


1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2003.10–2008.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1800 RPM engine (2004.5–2008.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1800 RPM engine (2004.5–2008.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.9 TDI with diesel straight-4 1.9 L 89 HP engine (2004.5–2008.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.1–2008.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.1–2008.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.1–2008.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.1–2008.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.1–2008.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.1–2008.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP engine (2004.1–2008.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Use new screws.
Second stage	90°90°90°

expand_moreDifferential

expand_moreRear axle differential oil control screws

expand_more2.0 TDI 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11)


M10 × 1 screws	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
M20	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreGear shifting


Back-up lamp switch	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Gearbox shift lever	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Nuts must be replaced.
Selector cable linkage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreGearbox

expand_moreGearbox flange connection at engine


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
M12	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Screws must be replaced.


Torque converter	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreGearbox lubrication


Distributor gearbox oil control screws	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace the screw.
Distributor gearbox oil drain plug	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace the screw.
Distributor gearbox oil filler screws	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws must be replaced.

expand_moreGearbox oil drain plug

expand_more0AF gearbox


Hexagon head screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
With Torx screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


0AM transmission	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreDSG 02E gearbox


Overflow pipe	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


02S gearbox	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAutomatic gearbox 09G


Overflow pipe	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
Overflow pipe locking screws	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_more0AG gearbox


Hexagon head screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
With Torx screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more02S gearbox


Hexagon head screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
With Torx screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_more02Q gearbox


Hexagon head screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Sealing rings must be replaced.
With Torx screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Sealing rings must be replaced.

expand_moreGearbox oil filler plug

expand_more0AF gearbox


Hexagon head screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
With Torx screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more5-speed 0AG transmission


Hexagon head screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
With Torx screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAutomatic gearbox 09G


Locking screws	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Sealing rings must be replaced.

expand_moreDSG 02E gearbox


Locking screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_more02Q gearbox


Hexagon head screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Sealing rings must be replaced.
With Torx screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Sealing rings must be replaced.


0A4 gearbox	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Fill in gear oil via hole for back-up lamp switch.

expand_moreGearbox oil filter cover

expand_moreDSG 02E gearbox


Oil filter cover	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOil control plug

expand_moreAutomatic gearbox 09G


Overflow pipe	8.85–17.7 lbf⋅in8.85–17.7 lbf⋅in1–2 N⋅m
Locking screws	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Sealing rings must be replaced.


02E transmission	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreGearbox mounting

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)

expand_moreScrews at the gearbox bracket


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOn chassis


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications

expand_moreScrews at the gearbox bracket


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOn chassis


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreGearbox support

expand_more1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1800 RPM engine (2004.5–2008.11)

expand_moreAt the gearbox


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreStrut


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)

expand_more02Q gearbox


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreDSG 02E gearbox


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11)


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)

expand_more02Q gearbox


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreDSG 02E gearbox


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.12–2008.11)

expand_more02Q gearbox


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreDSG 02E gearbox


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreTransfer case

expand_moreBevel gear mounting


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreTransfer box onto transmission flange connection

expand_more2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11)

expand_moreAluminium screws

expand_moreM8


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreM9


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreSteel screws


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws must be replaced.
Second stage	90°90°90°


2.0 TDI 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2004 Volkswagen Golf Hatchback user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Golf Hatchback service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2004 Volkswagen Golf Hatchback you're not only saving money, but also also improving your technical skills and learning something new.

2004 Volkswagen Golf Hatchback generations

In 2004 Volkswagen offered 2 generations of the Golf Hatchback. Transmission fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Fourth generation

PQ34

Type 1J

2004 Volkswagen Golf Hatchback Fifth generation Transmission Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2004 Volkswagen Golf Hatchback generations

Fourth generation

Volkswagen Golf Hatchback Fifth generation model years

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