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Condition Value
expand_moreAir intake system
expand_moreIntake manifold
All Volkswagen gasoline straight-4 1.8 Liters AAM engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters ABS engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters ADZ engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters AEK engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters AFT engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters AKS engines 14.75 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreAuxiliary assemblies
Auxiliary drive belt tensioner 18.44 lbf⋅ft
expand_moreCarburetion
Injection hoses 18.44 lbf⋅ft
Injection nozzle (injector) 16.23 lbf⋅ft
Injection pump 18.44 lbf⋅ft
expand_moreInjection pump pulley
expand_moreOne-part injection pump pulley
One-part injection pump pulley 33.19 lbf⋅ft
One-part injection pump pulley 33.19 lbf⋅ft
Other engines 40.57 lbf⋅ft
Two-part injection pump pulley 18.44 lbf⋅ft
expand_moreCooling system
Coolant pump pulley 14.75 lbf⋅ft
expand_moreCylinder head
Camshaft bearing 14.75 lbf⋅ft
expand_moreCylinder head screws
Figure 1. Cylinder head, Cylinder head screws.
Figure 1. Cylinder head, Cylinder head screws.
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 1.
Second stage 44.25 lbf⋅ft
Third stage 90°
Fourth stage 90°
Valve cover 7.38 lbf⋅ft
expand_moreEngine block
expand_moreConnecting rod bearing
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreCrankshaft central screws
First stage 66.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
Apply grease on bolts.
Crankshaft pulley 14.75 lbf⋅ft
expand_moreFlywheel
First stage 44.25 lbf⋅ft
Replace the coated screws
Second stage 90°
expand_moreAll other modifications
expand_moreM7
On pressure plate 14.75 lbf⋅ft
Gradually tighten screws crosswise.
expand_moreMain bearing
First stage 47.94 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreVibration damper
All Volkswagen diesel straight-4 1.9 Liters 1Z engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters AEK engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters AFT engines 18.44 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters AHU engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters AKS engines 18.44 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters ALE engines 18.44 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreEngine control
Camshaft drive belt deflection pulley 18.44 lbf⋅ft
expand_moreCamshaft timing gear
All Volkswagen diesel straight-4 1.9 Liters 1Z engines 33.19 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters AHU engines 33.19 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters ALE engines 33.19 lbf⋅ft
All other modifications 59 lbf⋅ft
expand_moreDrive belt tensioner device
Nuts 14.75 lbf⋅ft
Screws 7.38 lbf⋅ft
expand_moreToothed belt guard at the bottom
All Volkswagen diesel straight-4 1.9 Liters 1Z engines 7.38 lbf⋅ft
M6 7.38 lbf⋅ft
M8 18.44 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters AHU engines 7.38 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters ALE engines 7.38 lbf⋅ft
expand_moreAll other modifications
M6 7.38 lbf⋅ft
M8 14.75 lbf⋅ft
expand_moreToothed belt tensioning roller
With semi-automatic tensioning roller 14.75 lbf⋅ft
Otherwise 33.19 lbf⋅ft
expand_moreEngine lubrication
expand_moreOil drain plug
All Volkswagen gasoline straight-4 2.0 Liters ADY engines 29.5 lbf⋅ft
All other modifications 22.13 lbf⋅ft
Oil filter housing 18.44 lbf⋅ft
expand_moreOil sump
All Volkswagen diesel straight-4 1.9 Liters 1Z engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters ADY engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters AKR engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters 2E engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters AGG engines 14.75 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters AHU engines 14.75 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters ALE engines 14.75 lbf⋅ft
All other modifications 11.06 lbf⋅ft
expand_moreEngine management
Glow plugs 11.06 lbf⋅ft
Knock sensor 14.75 lbf⋅ft
Lambda sensor 36.88 lbf⋅ft
expand_moreExhaust system
Exhaust manifold 18.44 lbf⋅ft
Replace nuts.
expand_moreIgnition system
expand_moreSpark plugs
All Volkswagen gasoline straight-4 2.0 Liters 2E engines 22.13 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters ADY engines 22.13 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters AGG engines 22.13 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters AKR engines 22.13 lbf⋅ft
All other modifications 18.44 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 1996 Volkswagen Golf Convertible user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Golf Convertible service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 1996 Volkswagen Golf Convertible you're not only saving money, but also also improving your technical skills and learning something new.

Volkswagen Golf Convertible Third generation model years

Units:
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