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Condition Value
expand_moreAir intake system
expand_moreIntake manifold
All Volkswagen diesel straight-4 2.0 Liters CKTB engines 5.9 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CKTC engines 5.9 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CKUB engines 5.9 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CKUC engines 5.9 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CSNA engines 5.9 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreAuxiliary assemblies
expand_moreAuxiliary drive belt deflection pulley
First stage 14.75 lbf⋅ft
Bolts must be replaced.
Second stage 90°
expand_moreAll other modifications
M10 40.57 lbf⋅ft
M8 22.13 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
First stage 14.75 lbf⋅ft
Bolts must be replaced.
Second stage 180°
expand_moreAll other modifications
On the engine block 29.5 lbf⋅ft
expand_moreTensioning lever
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
Tensioning device 14.75 lbf⋅ft
Auxiliary drive belt tensioner 14.75 lbf⋅ft
Air-conditioning compressor 18.44 lbf⋅ft
expand_moreAir-conditioning compressor bracket
First stage 36.88 lbf⋅ft
Bolts must be replaced.
Second stage 180°
All other modifications 36.88 lbf⋅ft
Alternator 18.44 lbf⋅ft
expand_moreAlternator pulley
With freewheel 59 lbf⋅ft
Otherwise 47.94 lbf⋅ft
expand_moreGenerator bracket
First stage 29.5 lbf⋅ft
Tighten the screws evenly from inside to outside in several steps.
Second stage 90°
Servo pump pulley 18.44 lbf⋅ft
Servo steering pump 18.44 lbf⋅ft
Vacuum pump 14.75 lbf⋅ft
expand_moreCarburetion
Exhaust gas return cooler 14.75 lbf⋅ft
Exhaust gas return valve 5.9 lbf⋅ft
Bolts must be replaced.
Exhaust recirculation pipe 5.9 lbf⋅ft
Bolts must be replaced.
Fuel-distributing pipe 14.75 lbf⋅ft
High-pressure line 20.65 lbf⋅ft
expand_moreHigh-pressure pump
First stage 14.75 lbf⋅ft
Bolts must be replaced.
Second stage 45°
expand_moreHigh-pressure pump pulley
Central nuts 70.07 lbf⋅ft
Wheel 16.96 lbf⋅ft
Bolts must be replaced.
All other modifications 33.19 lbf⋅ft
Injection hoses 16.96 lbf⋅ft
expand_moreInjection nozzle (injector)
First stage 5.9 lbf⋅ft
Bolts must be replaced.
Second stage 180°
All other modifications 16.23 lbf⋅ft
Injection pump 14.75 lbf⋅ft
expand_moreInjection pump pulley
Central nuts 70.07 lbf⋅ft
Wheel 16.96 lbf⋅ft
Screws must be replaced.
expand_moreCharging
Charge air pipes 5.16 lbf⋅ft
expand_moreTurbo charger
On exhaust manifold 18.44 lbf⋅ft
Nuts must be replaced.
expand_moreTurbocharger bracket
M8 18.44 lbf⋅ft
Nuts must be replaced.
M10 29.5 lbf⋅ft
All other modifications 29.5 lbf⋅ft
Note correct order of tensioning.
expand_moreTurbocharger oil feed line
At the turbocharger 14.01 lbf⋅ft
Sealing rings must be replaced.
On the engine block 23.6 lbf⋅ft
Sealing rings must be replaced.
expand_moreAll other modifications
expand_moreAt the turbocharger
Bottom 17.7 lbf⋅ft
Sealing rings must be replaced.
Top 22.13 lbf⋅ft
Sealing rings must be replaced.
On the engine block 29.5 lbf⋅ft
Sealing rings must be replaced.
expand_moreTurbocharger oil return line
At the turbocharger 8.11 lbf⋅ft
Sealing rings must be replaced.
On the engine block 14.75 lbf⋅ft
Sealing rings must be replaced.
expand_moreAll other modifications
At the turbocharger 8.11 lbf⋅ft
Sealing rings must be replaced.
On the engine block 44.25 lbf⋅ft
Sealing rings must be replaced.
expand_moreCooling system
expand_moreCoolant pump
All Volkswagen diesel straight-4 2.0 Liters CKTB engines 11.06 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CKTC engines 11.06 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CKUB engines 11.06 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CKUC engines 11.06 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CSNA engines 11.06 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreFan wheel
First stage 36.88 lbf⋅ft
Second stage 90°
All other modifications 29.5 lbf⋅ft
expand_moreViscous fan bracket
expand_moreBearing casing
At the bracket 6.64 lbf⋅ft
Belt pulley 6.64 lbf⋅ft
expand_moreOn bearing casing
Central screws 14.75 lbf⋅ft
On the engine block 29.5 lbf⋅ft
Radiator mounting 5.9 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
Figure 1. Cylinder head, Camshaft bearing, Volkswagen diesel straight-4 2.0 Liters CKUB.
Figure 1. Cylinder head, Camshaft bearing, Volkswagen diesel straight-4 2.0 Liters CKUB.
First stage Screw in screw(s) by hand.
See figure 1.
Second stage 7.38 lbf⋅ft
All other modifications 14.75 lbf⋅ft
First tighten bearing covers 2 and 4 alternately and in steps
expand_moreCylinder head screws
Figure 2. Cylinder head, Cylinder head screws, Volkswagen diesel straight-4 2.0 Liters CKUB.
Figure 2. Cylinder head, Cylinder head screws, Volkswagen diesel straight-4 2.0 Liters CKUB.
First stage 22.13 lbf⋅ft
Bolts must be replaced. See figure 2.
Second stage 36.88 lbf⋅ft
Third stage 90°
Fourth stage 90°
expand_moreAll other modifications
Figure 3. Cylinder head, Cylinder head screws, All other modifications.
Figure 3. Cylinder head, Cylinder head screws, All other modifications.
First stage 25.81 lbf⋅ft
Screws must be replaced. See figure 3.
Second stage 44.25 lbf⋅ft
Third stage 90°
Fourth stage 90°
Cylinder head screws shank length (new) 4.53 in
expand_moreValve cover
All Volkswagen diesel straight-4 2.0 Liters CKTB engines 6.64 lbf⋅ft
Tighten screws from the inside outwards.
All Volkswagen diesel straight-4 2.0 Liters CKTC engines 6.64 lbf⋅ft
Tighten screws from the inside outwards.
All Volkswagen diesel straight-4 2.0 Liters CKUB engines 6.64 lbf⋅ft
Tighten screws from the inside outwards.
All Volkswagen diesel straight-4 2.0 Liters CKUC engines 6.64 lbf⋅ft
Tighten screws from the inside outwards.
All Volkswagen diesel straight-4 2.0 Liters CSNA engines 6.64 lbf⋅ft
Tighten screws from the inside outwards.
All other modifications 14.75 lbf⋅ft
Valve cover locking screws 14.75 lbf⋅ft
expand_moreEngine block
expand_moreConnecting rod bearing
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreCrankshaft central screws
First stage 132.76 lbf⋅ft
Bolts must be replaced.
Second stage 135°
expand_moreAll other modifications
First stage 118.01 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreCrankshaft pulley
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
Engine block closure screws 22.13 lbf⋅ft
expand_moreFlywheel
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
Flywheel cover 7.38 lbf⋅ft
expand_moreMain bearing
First stage 47.94 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreVibration damper
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreEngine control
expand_moreCamshaft drive belt deflection pulley
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
Top 14.75 lbf⋅ft
expand_moreBottom
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreCamshaft timing gear
Central camshaft screws 73.76 lbf⋅ft
Wheel 18.44 lbf⋅ft
All other modifications 73.76 lbf⋅ft
expand_moreToothed belt guard
M6 6.64 lbf⋅ft
Toothed belt guard, rear
M8 14.75 lbf⋅ft
Toothed belt guard at the bottom 6.64 lbf⋅ft
expand_moreToothed belt tensioning roller
First stage 14.75 lbf⋅ft
Second stage 45°
All other modifications 14.75 lbf⋅ft
Toothed belt tightener 14.75 lbf⋅ft
expand_moreEngine lubrication
expand_moreOil cooler
All Volkswagen diesel straight-4 2.0 Liters CKTB engines 7.38 lbf⋅ft
Bolts must be replaced.
All Volkswagen diesel straight-4 2.0 Liters CKTC engines 7.38 lbf⋅ft
Bolts must be replaced.
All Volkswagen diesel straight-4 2.0 Liters CKUB engines 7.38 lbf⋅ft
Bolts must be replaced.
All Volkswagen diesel straight-4 2.0 Liters CKUC engines 7.38 lbf⋅ft
Bolts must be replaced.
All Volkswagen diesel straight-4 2.0 Liters CSNA engines 7.38 lbf⋅ft
Bolts must be replaced.
All other modifications 18.44 lbf⋅ft
Oil drain plug 22.13 lbf⋅ft
expand_moreOil filter
Oil filter cover 18.44 lbf⋅ft
Slightly oil sealing lips.
expand_moreOil filter housing
expand_more2.0 TDI 4motion with diesel straight-4 2.0 L 161 HP at 3600 RPM, 400 N⋅m at 1800 RPM engine (2011.11–)
First stage 10.33 lbf⋅ft
Tighten screws crosswise.
Second stage 180°
expand_more2.0 TDI with diesel straight-4 2.0 L 141 HP engine (2011.10–)
First stage 10.33 lbf⋅ft
Tighten screws crosswise.
Second stage 180°
Oil filter cover 18.44 lbf⋅ft
expand_moreAll other modifications
Oil filter cover 18.44 lbf⋅ft
On the engine block 14.75 lbf⋅ft
Oil pressure sensor 16.23 lbf⋅ft
Oil pump 11.06 lbf⋅ft
expand_moreOil sump
All Volkswagen diesel straight-4 2.0 Liters CKTB engines 11.06 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CKTC engines 11.06 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CKUB engines 11.06 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CKUC engines 11.06 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CSNA engines 11.06 lbf⋅ft
expand_moreAll other modifications
expand_moreM6
First stage 5.9 lbf⋅ft
Second stage 90°
M8 14.75 lbf⋅ft
expand_moreEngine management
Camshaft sensor 6.64 lbf⋅ft
expand_moreCharge air pressure sensor
All Volkswagen diesel straight-4 2.0 Liters CKTB engines 2.21 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CKTC engines 2.21 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CKUB engines 2.21 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CKUC engines 2.21 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CSNA engines 2.21 lbf⋅ft
All other modifications 1.48 lbf⋅ft
Crankshaft sensor 3.69 lbf⋅ft
Exhaust gas temperature sensor 33.19 lbf⋅ft
expand_moreGlow plugs
All Volkswagen diesel straight-4 2.0 Liters CKTB engines 12.54 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CKTC engines 12.54 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CKUB engines 12.54 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CKUC engines 12.54 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CSNA engines 12.54 lbf⋅ft
All other modifications 11.06 lbf⋅ft
expand_moreLambda sensor
All Volkswagen diesel straight-4 2.0 Liters CKTB engines 33.19 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CKTC engines 33.19 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CKUB engines 33.19 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CKUC engines 33.19 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CSNA engines 33.19 lbf⋅ft
All other modifications 38.35 lbf⋅ft
expand_moreEngine mounting
expand_moreEngine bracket
expand_moreOn engine mounting
M10 40.57 lbf⋅ft
expand_moreOn the engine block
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreEngine mounting
M10 40.57 lbf⋅ft
expand_moreSubframe
expand_moreCenter
First stage 88.51 lbf⋅ft
Screws must be replaced.
Second stage 270°
Front 125.39 lbf⋅ft
Screws must be replaced.
Rear 125.39 lbf⋅ft
Screws must be replaced.
expand_moreExhaust system
expand_moreCatalytic converter
Clamps 3.69 lbf⋅ft
expand_moreDiesel particulate filter
Clamps 5.16 lbf⋅ft
expand_moreDifferential pressure sensor lines
On particle filter 33.19 lbf⋅ft
Support 4.43 lbf⋅ft
All other modifications 33.19 lbf⋅ft
Exhaust manifold 18.44 lbf⋅ft
Nuts must be replaced. Tighten nuts and screws crosswise in inside-to-outside order.
Exhaust pipe 16.96 lbf⋅ft
Exhaust pipe rear 16.96 lbf⋅ft
expand_moreParticle filter bracket
Nuts 39.09 lbf⋅ft
expand_moreScrews
M8 × 20 screws 16.96 lbf⋅ft
M10 × 25 screws 39.09 lbf⋅ft
M10 × 70 screws 16.23 lbf⋅ft
Screws must be replaced.
All other modifications 16.96 lbf⋅ft
expand_moreFuel supply
Fuel filter housing 11.06 lbf⋅ft
expand_moreFuel lines
Banjo screws 18.44 lbf⋅ft
expand_moreStart system
expand_moreStarter
M12 × 80 screws 28.03 lbf⋅ft
All other modifications 59 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2015 Volkswagen Crafter Bus user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Crafter Bus service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2015 Volkswagen Crafter Bus you're not only saving money, but also also improving your technical skills and learning something new.

Volkswagen Crafter Bus First generation facelift model years

Units:
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