2009 Volkswagen Crafter Box engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


All Volkswagen diesel straight-5 2.5 Liters BJJ engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJK engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJL engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJM engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CEBA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CEBB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CECA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CECB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt deflection pulley

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BJK engines


M10	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
M8	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BJM engines


M10	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
M8	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Bolts must be replaced.
Second stage	90°90°90°

expand_moreAuxiliary drive belt tensioner

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BJK engines


On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreTensioning lever


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Tensioner	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BJM engines


On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreTensioning lever


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Tensioner	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Bolts must be replaced.
Second stage	180°180°180°


Auxiliary drive belt tensioner	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Air-conditioning compressor	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor bracket


All Volkswagen diesel straight-5 2.5 Liters BJJ engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJK engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJL engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJM engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CEBA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CEBB engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CECA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CECB engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Bolts must be replaced.
Second stage	180°180°180°


Alternator	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAlternator pulley


With freewheel	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Otherwise	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m

expand_moreGenerator bracket


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Tighten the screws evenly from inside to outside in several steps.
Second stage	90°90°90°


Servo pump pulley	16.96–18.44 lbf⋅ft16.96–18.44 lbf⋅ft23–25 N⋅m
Servo steering pump	16.96–18.44 lbf⋅ft16.96–18.44 lbf⋅ft23–25 N⋅m
Vacuum pump	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCarburetion


Exhaust gas return cooler	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Exhaust gas return valve	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Bolts must be replaced.
Exhaust recirculation pipe	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Bolts must be replaced.
Fuel-distributing pipe	14.75–16.23 lbf⋅ft14.75–16.23 lbf⋅ft20–22 N⋅m
High-pressure line	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreHigh-pressure pump


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Bolts must be replaced.
Second stage	45°45°45°

expand_moreHigh-pressure pump pulley


All Volkswagen diesel straight-5 2.5 Liters BJJ engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJK engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJL engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJM engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CEBA engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CEBB engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CECA engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CECB engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreAll other modifications


Central nuts	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Wheel	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Bolts must be replaced.


Injection hoses	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreInjection nozzle (injector)


All Volkswagen diesel straight-5 2.5 Liters BJJ engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJK engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJL engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJM engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CEBA engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CEBB engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CECA engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CECB engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAll other modifications


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Bolts must be replaced.
Second stage	180°180°180°


Injection pump	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreInjection pump pulley


Central nuts	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Wheel	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Screws must be replaced.

expand_moreCharging


Charge air pipes	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Turbo charger	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.

expand_moreTurbocharger bracket

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BJL engines


M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.
M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BJM engines


M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.
M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m


All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Note correct order of tensioning.

expand_moreTurbocharger oil feed line

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BJL engines


At the turbocharger	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
Sealing rings must be replaced.
On the engine block	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m
Sealing rings must be replaced.

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BJM engines


At the turbocharger	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
Sealing rings must be replaced.
On the engine block	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m
Sealing rings must be replaced.

expand_moreAll other modifications

expand_moreAt the turbocharger


Bottom	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Sealing rings must be replaced.
Top	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Sealing rings must be replaced.


On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Sealing rings must be replaced.

expand_moreTurbocharger oil return line

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BJL engines


At the turbocharger	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Sealing rings must be replaced.
On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Sealing rings must be replaced.

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BJM engines


At the turbocharger	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Sealing rings must be replaced.
On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Sealing rings must be replaced.

expand_moreAll other modifications


At the turbocharger	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Sealing rings must be replaced.
On the engine block	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Sealing rings must be replaced.

expand_moreCooling system

expand_moreCoolant pump


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreFan wheel


All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreViscous fan bracket

expand_moreBearing casing


At the bracket	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


Belt pulley	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreOn bearing casing


Central screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m


Radiator mounting	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


All Volkswagen diesel straight-5 2.5 Liters BJJ engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
First tighten bearing covers 2 and 4 alternately and in steps
All Volkswagen diesel straight-5 2.5 Liters BJK engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
First tighten bearing covers 2 and 4 alternately and in steps
All Volkswagen diesel straight-5 2.5 Liters BJL engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
First tighten bearing covers 2 and 4 alternately and in steps
All Volkswagen diesel straight-5 2.5 Liters BJM engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
First tighten bearing covers 2 and 4 alternately and in steps
All Volkswagen diesel straight-5 2.5 Liters CEBA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
First tighten bearing covers 2 and 4 alternately and in steps
All Volkswagen diesel straight-5 2.5 Liters CEBB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
First tighten bearing covers 2 and 4 alternately and in steps
All Volkswagen diesel straight-5 2.5 Liters CECA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
First tighten bearing covers 2 and 4 alternately and in steps
All Volkswagen diesel straight-5 2.5 Liters CECB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
First tighten bearing covers 2 and 4 alternately and in steps

expand_moreAll other modifications

Figure 1. Cylinder head, Camshaft bearing, All other modifications.


First stage	Screw in screw(s) by hand.
See figure 1.
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCylinder head screws

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BJK engines

Figure 2. Cylinder head, Cylinder head screws, Volkswagen diesel straight-5 2.5 Liters BJK.


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Screws must be replaced. See figure 2.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BJM engines


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Screws must be replaced. See figure 2.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll other modifications

Figure 3. Cylinder head, Cylinder head screws, All other modifications.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Bolts must be replaced. See figure 3.
Second stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°


Cylinder head screws shank length (new)	4.53 in4.53 in115 mm

expand_moreValve cover


All Volkswagen diesel straight-5 2.5 Liters BJJ engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJK engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJL engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJM engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CEBA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CEBB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CECA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CECB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten screws from the inside outwards.


Valve cover locking screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreCrankshaft central screws

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BJK engines


First stage	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BJM engines


First stage	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAll other modifications


First stage	132.76 lbf⋅ft132.76 lbf⋅ft180 N⋅m
Bolts must be replaced.
Second stage	135°135°135°

expand_moreCrankshaft pulley


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Engine block closure screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreFlywheel


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Flywheel cover	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreMain bearing


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreVibration damper


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreEngine control

expand_moreCamshaft drive belt deflection pulley

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BJK engines

expand_moreBottom


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Top	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BJM engines

expand_moreBottom


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Top	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreCamshaft timing gear


All Volkswagen diesel straight-5 2.5 Liters BJJ engines	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJK engines	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJL engines	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJM engines	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CEBA engines	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CEBB engines	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CECA engines	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CECB engines	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreAll other modifications


Central camshaft screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreToothed belt guard


M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Toothed belt guard, rear
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Toothed belt guard at the bottom	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreToothed belt tensioning roller


All Volkswagen diesel straight-5 2.5 Liters BJJ engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJK engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJL engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJM engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CEBA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CEBB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CECA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CECB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	45°45°45°


Toothed belt tightener	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreEngine lubrication

expand_moreOil cooler

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BJK engines


Heat-exchanger on oil filter housing	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BJM engines


Heat-exchanger on oil filter housing	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Bolts must be replaced.


Oil drain plug	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreOil filter


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Slightly oil sealing lips.

expand_moreOil filter housing

expand_moreAll other modifications


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Oil pressure sensor	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Oil pump	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOil sump

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BJK engines

expand_moreM6


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Second stage	90°90°90°


M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BJM engines

expand_moreM6


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Second stage	90°90°90°


M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreEngine management


Camshaft sensor	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCharge air pressure sensor


All Volkswagen diesel straight-5 2.5 Liters BJJ engines	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJK engines	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJL engines	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJM engines	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CEBA engines	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CEBB engines	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CECA engines	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CECB engines	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
All other modifications	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m


Crankshaft sensor	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Exhaust gas temperature sensor	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreGlow plugs


All Volkswagen diesel straight-5 2.5 Liters BJJ engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJK engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJL engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJM engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CEBA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CEBB engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CECA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CECB engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All other modifications	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m

expand_moreLambda sensor


All Volkswagen diesel straight-5 2.5 Liters BJJ engines	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJK engines	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJL engines	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJM engines	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CEBA engines	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CEBB engines	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CECA engines	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CECB engines	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket

expand_moreOn engine mounting


M10	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreOn the engine block


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreEngine mounting


M10	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreSubframe

expand_moreCenter


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Screws must be replaced.
Second stage	270°270°270°


Front	125.39 lbf⋅ft125.39 lbf⋅ft170 N⋅m
Screws must be replaced.
Rear	125.39 lbf⋅ft125.39 lbf⋅ft170 N⋅m
Screws must be replaced.

expand_moreExhaust system

expand_moreCatalytic converter


Clamps	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreDiesel particulate filter


Clamps	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreDifferential pressure sensor lines


On particle filter	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Support	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m


Exhaust manifold	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced. Tighten nuts and screws crosswise in inside-to-outside order.
Exhaust pipe	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Exhaust pipe rear	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreParticle filter bracket

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BJL engines

expand_moreScrews


M8 × 20 screws	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
M10 × 25 screws	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m
M10 × 70 screws	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Screws must be replaced.


Nuts	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m

expand_moreAll Volkswagen diesel straight-5 2.5 Liters BJM engines

expand_moreScrews


M8 × 20 screws	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
M10 × 25 screws	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m
M10 × 70 screws	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Screws must be replaced.


Nuts	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m


All other modifications	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreFuel supply


Fuel filter housing	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreFuel lines


Banjo screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreStart system

expand_moreStarter


All Volkswagen diesel straight-5 2.5 Liters BJJ engines	59 lbf⋅ft59 lbf⋅ft80 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJK engines	59 lbf⋅ft59 lbf⋅ft80 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJL engines	59 lbf⋅ft59 lbf⋅ft80 N⋅m
All Volkswagen diesel straight-5 2.5 Liters BJM engines	59 lbf⋅ft59 lbf⋅ft80 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CEBA engines	59 lbf⋅ft59 lbf⋅ft80 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CEBB engines	59 lbf⋅ft59 lbf⋅ft80 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CECA engines	59 lbf⋅ft59 lbf⋅ft80 N⋅m
All Volkswagen diesel straight-5 2.5 Liters CECB engines	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreAll other modifications


M12 × 80 screws	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2009 Volkswagen Crafter Box user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Crafter Box service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2009 Volkswagen Crafter Box you're not only saving money, but also also improving your technical skills and learning something new.

2009 Volkswagen Crafter Box First generation Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Volkswagen Crafter Box First generation model years

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