2010 Volkswagen Caddy Van engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system


Induction-pipe flap control unit	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreIntake manifold


1.4 with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2010.8)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.6 (2005.3–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2004.4–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2004.4–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2004.4–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.0 EcoFuel with CNG straight-4 2.0 L 107 HP engine (2006.4–)


At the cylinder head	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Upper section of intake manifold	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt deflection pulley


1.4 with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2010.8)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAuxiliary drive belt tensioner

expand_more1.4 with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2010.8)

expand_moreM8


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°


M10	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


2.0 SDI with diesel straight-4 2.0 L 68 HP engine (2004.3–2010.8)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.0 SDI with diesel straight-4 2.0 L 68 HP engine (2004.3–2010.8)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Air-conditioning compressor	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor bracket


All Volkswagen gasoline straight-4 1.4 Liters BUD engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreAlternator


1.6 (2005.3–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2004.4–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2004.4–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2004.4–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.9 TDI 4motion with diesel straight-4 1.9 L 103 HP engine (2008.5–2010.8)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.4–2010.8)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.9 TDI with diesel straight-4 1.9 L 103 HP engine (2004.4–2010.8)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.9 TDI with diesel straight-4 1.9 L 74 HP, 210 N⋅m engine (2005.9–2010.8)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2007.9–2010.8)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreGenerator bracket


All Volkswagen gasoline straight-4 1.4 Liters BUD engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreVacuum pump

expand_moreScrews


Top	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Bottom	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCarburetion


Exhaust gas return cooler	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Exhaust recirculation pipe	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace sealing rings.
Fuel-distributing pipe	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreInjection nozzle (injector)


First stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Replace screws.
Second stage	270°270°270°

expand_moreCharging


Charge air pipes	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreTurbocharger bracket


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreTurbocharger oil feed line


Support	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Union nuts	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreTurbocharger oil return line


At the turbocharger	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace sealing rings.

expand_moreOn the engine block

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BJB engines


Union nuts	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAll other engines


Banjo screws	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Use new seal and screws.


Support	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCooling system

expand_moreCoolant pump


All Volkswagen gasoline straight-4 1.4 Liters BUD engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


1.6 (2005.3–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2004.4–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2004.4–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2004.4–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.0 EcoFuel with CNG straight-4 2.0 L 107 HP engine (2006.4–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreCylinder head screws


Third stage	90°90°90°

expand_more1.4 with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2010.8)

Figure 1. Cylinder head, Cylinder head screws, 1.4 with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2010.8).


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws. See figure 1.
Second stage	90°90°90°

expand_more1.6 (2005.3–)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws. See figure 1.
Second stage	90°90°90°

expand_more1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2004.4–)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws. See figure 1.
Second stage	90°90°90°

expand_more2.0 EcoFuel with CNG straight-4 2.0 L 107 HP engine (2006.4–)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws. See figure 1.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws. See figure 1.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Fourth stage	90°90°90°

expand_moreRocker bridge


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreValve cover

expand_more1.4 with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2010.8)

expand_moreAt the cylinder head

expand_moreBearing casing


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°

expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 103 HP engine (2008.5–2010.8)

Figure 2. Cylinder head, Valve cover, 1.9 TDI 4motion with diesel straight-4 1.9 L 103 HP engine (2008.5–2010.8).


All Volkswagen diesel straight-4 1.9 Liters BLS engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 2.

expand_more1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.4–2010.8)

Figure 3. Cylinder head, Valve cover, 1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.4–2010.8).


All Volkswagen diesel straight-4 1.9 Liters BJB engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 3.
Figure 4. Cylinder head, Valve cover, 1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.4–2010.8).
All Volkswagen diesel straight-4 1.9 Liters BLS engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 4.

All Volkswagen diesel straight-4 1.9 Liters BSU engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 4.

expand_more1.9 TDI with diesel straight-4 1.9 L 74 HP, 210 N⋅m engine (2005.9–2010.8)


All Volkswagen diesel straight-4 1.9 Liters BSU engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 4.


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Valve play adjusting screw lock nuts	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BUD engines

expand_moreM7


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreM8


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreCrankshaft central screws

expand_more1.4 with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2010.8)

expand_moreWith threaded screw head

Figure 5. Engine block, Crankshaft central screws, 1.4 with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2010.8), With threaded screw head.


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Use new screw. See figure 5.
Second stage	180°180°180°

expand_moreOtherwise

Figure 6. Engine block, Crankshaft central screws, 1.4 with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2010.8), Otherwise.


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Use new screw. See figure 6.
Second stage	90°90°90°

expand_more1.6 (2005.3–)


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace screws.
Second stage	90°90°90°

expand_more1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2004.4–)


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace screws.
Second stage	90°90°90°

expand_more2.0 EcoFuel with CNG straight-4 2.0 L 107 HP engine (2006.4–)


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreCrankshaft pulley


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreFlywheel


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	90°90°90°


Flywheel cover	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreMain bearing

expand_more1.6 (2005.3–)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_more1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2004.4–)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_more2.0 EcoFuel with CNG straight-4 2.0 L 107 HP engine (2006.4–)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreVibration damper

expand_moreAll other modifications


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreEngine control


Camshaft drive belt deflection pulley	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing gear

expand_more1.4 with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2010.8)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	90°90°90°

expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 103 HP engine (2008.5–2010.8)


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.4–2010.8)


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more1.9 TDI with diesel straight-4 1.9 L 74 HP, 210 N⋅m engine (2005.9–2010.8)


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.0 SDI with diesel straight-4 2.0 L 68 HP engine (2004.3–2010.8)


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Otherwise	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2007.9–2010.8)


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Otherwise	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All other modifications	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m


Coupling drive tensioning roller	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Drive belt tensioner device	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Oil pump drive chain tensioner	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Timing case cover	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Toothed belt guard	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Toothed belt guard at the bottom	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use screw-locking compound.
Toothed belt guard center	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use screw-locking compound.

expand_moreToothed belt tensioning roller


1.4 with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2010.8)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 103 HP engine (2008.5–2010.8)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	45°45°45°

expand_more1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.4–2010.8)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	45°45°45°

expand_more1.9 TDI with diesel straight-4 1.9 L 74 HP, 210 N⋅m engine (2005.9–2010.8)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	45°45°45°

expand_more2.0 SDI with diesel straight-4 2.0 L 68 HP engine (2004.3–2010.8)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	45°45°45°

expand_more2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2007.9–2010.8)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	45°45°45°


All other modifications	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreEngine lubrication

expand_moreOil cooler


Heat-exchanger on oil filter housing	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Oil drain plug	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.

expand_moreOil filter housing


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOn the engine block


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreOil pump


On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOil pump chain wheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreOil sump


At the gearbox	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreEngine management


Camshaft sensor	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Exhaust gas temperature sensor	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use hot screw paste
Glow plugs	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Knock sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreLambda sensor


1.9 TDI 4motion with diesel straight-4 1.9 L 103 HP engine (2008.5–2010.8)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use hot screw paste
1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.4–2010.8)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use hot screw paste
1.9 TDI with diesel straight-4 1.9 L 103 HP engine (2004.4–2010.8)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use hot screw paste
1.9 TDI with diesel straight-4 1.9 L 74 HP, 210 N⋅m engine (2005.9–2010.8)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use hot screw paste
2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2007.9–2010.8)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use hot screw paste
All other modifications	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
Use hot screw paste

expand_moreEngine mounting

expand_moreEngine bracket


1.4 with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2010.8)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.

expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 103 HP engine (2008.5–2010.8)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	180°180°180°

expand_more1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.4–2010.8)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	180°180°180°

expand_more1.9 TDI with diesel straight-4 1.9 L 74 HP, 210 N⋅m engine (2005.9–2010.8)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	180°180°180°

expand_more2.0 SDI with diesel straight-4 2.0 L 68 HP engine (2004.3–2010.8)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	180°180°180°

expand_more2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2007.9–2010.8)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	180°180°180°


All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreEngine mounting

expand_moreAt the bracket


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreOn chassis


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreOn engine bracket


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreSubframe

expand_moreOn chassis


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreTorque arm

expand_moreAt the subframe


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAt the gearbox


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreExhaust system

expand_moreCatalytic converter


1.9 TDI 4motion with diesel straight-4 1.9 L 103 HP engine (2008.5–2010.8)	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.4–2010.8)	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
1.9 TDI with diesel straight-4 1.9 L 74 HP, 210 N⋅m engine (2005.9–2010.8)	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
2.0 EcoFuel with CNG straight-4 2.0 L 107 HP engine (2006.4–)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace nuts.
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.


Catalytic converter bracket	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Diesel particulate filter	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Use new parts.
Differential pressure sensor lines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Exhaust manifold	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.

expand_moreExhaust manifold heat shields


1.9 TDI 4motion with diesel straight-4 1.9 L 103 HP engine (2008.5–2010.8)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.

expand_more1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.4–2010.8)


All Volkswagen diesel straight-4 1.9 Liters BJB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace nuts.
All Volkswagen diesel straight-4 1.9 Liters BLS engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.


2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2007.9–2010.8)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.

expand_moreExhaust pipe


All Volkswagen diesel straight-4 2.0 Liters BDJ engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen diesel straight-4 2.0 Liters BST engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BUD engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreExhaust pipe bracket


All Volkswagen CNG straight-4 2.0 Liters BSX engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BUD engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Particle filter bracket	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


All Volkswagen gasoline straight-4 1.4 Liters BUD engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreStart system

expand_moreStarter


M10	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
M12	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2010 Volkswagen Caddy Van user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Caddy Van service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2010 Volkswagen Caddy Van you're not only saving money, but also also improving your technical skills and learning something new.

2010 Volkswagen Caddy Van generations

In 2010 Volkswagen offered 2 generations of the Caddy Van. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Third generation facelift

PQ35

Typ 2K

2010 Volkswagen Caddy Van Third generation Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2010 Volkswagen Caddy Van generations

Third generation facelift

Volkswagen Caddy Van Third generation model years

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