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Condition Value
expand_moreAxle drive
AWD clutch oil control screws 11.06 lbf⋅ft
Oil filler screws.
AWD clutch oil drain plug 28.03 lbf⋅ft
Replace sealing rings.
expand_moreFront axle drive shaft
M8 screws 29.5 lbf⋅ft
Replace screws.
M10 screws 51.63 lbf⋅ft
Replace screws.
expand_moreCentral screws
expand_moreHexagon
First stage 147.51 lbf⋅ft
Use new screw.
Second stage 180°
expand_moreBi-hexagon
Figure 1. Axle drive, Front axle drive shaft, Central screws, Bi-hexagon.
Figure 1. Axle drive, Front axle drive shaft, Central screws, Bi-hexagon.
expand_moreWithout ribbing
See figure 1.
First stage 147.51 lbf⋅ft
Use new screw.
Second stage 180°
Figure 2. Axle drive, Front axle drive shaft, Central screws, Bi-hexagon.
Figure 2. Axle drive, Front axle drive shaft, Central screws, Bi-hexagon.
expand_moreWith ribbing
See figure 2.
First stage 51.63 lbf⋅ft
Use new screw.
Second stage 90°
Propeller shaft intermediate bearing 18.44 lbf⋅ft
expand_morePropeller shaft
At the gearbox 44.25 lbf⋅ft
expand_moreOn rear axle
First stage 22.13 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreRear axle drive shaft
M8 screws 29.5 lbf⋅ft
Replace screws.
M10 screws 51.63 lbf⋅ft
Replace screws.
expand_moreCentral screws
expand_moreHexagon
First stage 147.51 lbf⋅ft
Use new screw.
Second stage 180°
expand_moreBi-hexagon
Figure 3. Axle drive, Rear axle drive shaft, Central screws, Bi-hexagon.
Figure 3. Axle drive, Rear axle drive shaft, Central screws, Bi-hexagon.
expand_moreWithout ribbing
See figure 3.
First stage 147.51 lbf⋅ft
Use new screw.
Second stage 180°
Figure 4. Axle drive, Rear axle drive shaft, Central screws, Bi-hexagon.
Figure 4. Axle drive, Rear axle drive shaft, Central screws, Bi-hexagon.
expand_moreWith ribbing
See figure 4.
First stage 51.63 lbf⋅ft
Use new screw.
Second stage 90°
expand_moreClutch
expand_moreClutch pressure plate
expand_more1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.4–2010.8)
M6 9.59 lbf⋅ft
Gradually tighten screws crosswise.
M7 14.75 lbf⋅ft
Gradually tighten screws crosswise.
expand_more1.9 TDI with diesel straight-4 1.9 L 74 HP, 210 N⋅m engine (2005.9–2010.8)
M6 9.59 lbf⋅ft
Gradually tighten screws crosswise.
M7 14.75 lbf⋅ft
Gradually tighten screws crosswise.
All other modifications 14.75 lbf⋅ft
Gradually tighten screws crosswise.
expand_moreClutch slave cylinder
expand_more1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.4–2010.8)
0A4 gearbox 14.75 lbf⋅ft
expand_moreOtherwise
With plastic concentric slave cylinder 11.06 lbf⋅ft
Use new screws.
With metal concentric slave cylinder 8.85 lbf⋅ft
Use new screws.
All other modifications 14.75 lbf⋅ft
expand_moreRelease bearing guide sleeve
All Volkswagen diesel straight-4 1.9 Liters BJB engines 14.75 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BLS engines 14.75 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BSU engines 14.75 lbf⋅ft
expand_moreAll other modifications
First stage 3.69 lbf⋅ft
Use new screws.
Second stage 90°
expand_moreDifferential
Rear axle differential oil control screws 11.06 lbf⋅ft
Oil filler screws.
expand_moreGear shifting
Back-up lamp switch 18.44 lbf⋅ft
Gearbox shift lever 16.96 lbf⋅ft
Replace nuts.
Selector cable linkage 14.75 lbf⋅ft
expand_moreGearbox
expand_moreGearbox flange connection at engine
M10 59 lbf⋅ft
M12 29.5 lbf⋅ft
expand_moreGearbox lubrication
Distributor gearbox oil drain plug 11.06 lbf⋅ft
Replace screws.
Distributor gearbox oil filler screws 11.06 lbf⋅ft
expand_moreGearbox oil drain plug
0A4 gearbox 22.13 lbf⋅ft
expand_more5-speed 0AH transmission
Hexagon head screws 22.13 lbf⋅ft
With Torx screws 18.44 lbf⋅ft
expand_more02Q gearbox
Hexagon head screws 22.13 lbf⋅ft
Replace sealing rings.
With Torx screws 33.19 lbf⋅ft
Replace sealing rings.
expand_moreDSG 02E gearbox
Overflow pipe 2.21 lbf⋅ft
Locking screws 33.19 lbf⋅ft
Replace sealing rings.
expand_moreGearbox oil filler plug
0A4 gearbox 14.75 lbf⋅ft
Fill in gear oil via hole for back-up lamp switch.
expand_more5-speed 0AH transmission
Hexagon head screws 22.13 lbf⋅ft
With Torx screws 18.44 lbf⋅ft
expand_more02Q gearbox
Hexagon head screws 22.13 lbf⋅ft
Replace sealing rings.
With Torx screws 33.19 lbf⋅ft
Replace sealing rings.
expand_moreDSG 02E gearbox
Locking screws 33.19 lbf⋅ft
Replace sealing rings.
expand_moreGearbox oil filter cover
DSG 02E gearbox 14.75 lbf⋅ft
expand_moreOil control plug
expand_moreFront wheel drive
Overflow pipe 2.21 lbf⋅ft
Locking screws 33.19 lbf⋅ft
Replace sealing rings.
expand_moreGearbox mounting
expand_moreGearbox mounting
expand_moreScrews at the gearbox bracket
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreOn chassis
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreGearbox support
expand_more0A4 gearbox
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 90°
expand_more02Q gearbox
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreDSG 02E gearbox
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreTransfer case
expand_moreTransfer box bracket
First stage Tighten by hand
Second stage 29.5 lbf⋅ft
expand_moreFlange connection
expand_moreTransfer box onto transmission
First stage 29.5 lbf⋅ft
Second stage 90°

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2006 Volkswagen Caddy Van user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Caddy Van service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2006 Volkswagen Caddy Van you're not only saving money, but also also improving your technical skills and learning something new.

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