2010 Volkswagen Caddy Van transmission fastener tightening specifications

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Condition	Value

expand_moreAxle drive


AWD clutch oil control screws	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Oil filler screws.
AWD clutch oil drain plug	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m
Replace sealing rings.

expand_moreFront axle drive shaft

expand_moreCentral screws

expand_moreHexagon


First stage	147.51 lbf⋅ft147.51 lbf⋅ft200 N⋅m
Use new screw.
Second stage	180°180°180°

expand_moreBi-hexagon

Figure 1. Axle drive, Front axle drive shaft, Central screws, Bi-hexagon.

expand_moreWithout ribbing
See figure 1.


First stage	147.51 lbf⋅ft147.51 lbf⋅ft200 N⋅m
Use new screw.
Second stage	180°180°180°

Figure 2. Axle drive, Front axle drive shaft, Central screws, Bi-hexagon.

expand_moreWith ribbing
See figure 2.


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Use new screw.
Second stage	90°90°90°


M10 screws	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Replace screws.
M8 screws	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.


Propeller shaft intermediate bearing	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_morePropeller shaft

expand_moreOn rear axle


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	90°90°90°


On transfer case	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreRear axle drive shaft

expand_moreCentral screws

expand_moreHexagon


First stage	147.51 lbf⋅ft147.51 lbf⋅ft200 N⋅m
Use new screw.
Second stage	180°180°180°

expand_moreBi-hexagon

Figure 3. Axle drive, Rear axle drive shaft, Central screws, Bi-hexagon.

expand_moreWithout ribbing
See figure 3.


First stage	147.51 lbf⋅ft147.51 lbf⋅ft200 N⋅m
Use new screw.
Second stage	180°180°180°

Figure 4. Axle drive, Rear axle drive shaft, Central screws, Bi-hexagon.

expand_moreWith ribbing
See figure 4.


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Use new screw.
Second stage	90°90°90°


M10 screws	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Replace screws.
M8 screws	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.

expand_moreClutch

expand_moreClutch pressure plate


M6	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
M7	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreClutch slave cylinder

expand_more2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2010.11–)


With metal concentric slave cylinder	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Replace screws.
With plastic concentric slave cylinder	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace screws.

expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2010.11–)


With metal concentric slave cylinder	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Replace screws.
With plastic concentric slave cylinder	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Use new screws with the screw- locking compound.


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreRelease bearing guide sleeve


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Use new screws.
Second stage	90°90°90°

expand_moreGear shifting


Gearbox shift lever	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Replace nuts.
Selector cable linkage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreGearbox

expand_moreGearbox flange connection at engine


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M12	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreGearbox lubrication


Distributor gearbox oil drain plug	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace screws.
Distributor gearbox oil filler screws	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace screws.

expand_moreGearbox oil drain plug


0A4 gearbox	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_more5-speed 0AH transmission


Hexagon head screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
With Torx screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreWith 5-speed gearbox


M24	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreWith 6-speed gearbox


Hexagon head screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
With Torx screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreWith automated shift 6-speed gearbox


Overflow pipe	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Locking screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Replace sealing rings.


With automated shift 7-speed gearbox	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreGearbox oil filler plug

expand_more1.2 TSI with gasoline straight-4 1.2 L 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM engine (2010.9–)

expand_moreWith 5-speed gearbox


With Torx screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Hexagon head screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_more1.6 (2005.3–)

expand_more5-speed 0AH transmission


Hexagon head screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
With Torx screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more1.6 TDI with diesel straight-4 1.6 L 101 HP engine (2010.8–)


With 5-speed gearbox	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Fill in gear oil via hole for back-up lamp switch.

expand_more2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2010.11–)

expand_moreWith automated shift 6-speed gearbox


Locking screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Replace sealing rings.

expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2010.11–)

expand_moreWith 6-speed gearbox


With Torx screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Hexagon head screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 109 HP, 250 N⋅m at 1750 RPM engine (2010.8–)


0A4 gearbox	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAll other modifications

expand_more5-speed 0AH transmission


With Torx screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Hexagon head screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreGearbox mounting

expand_moreScrews at the gearbox bracket


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreOn chassis


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreGearbox support

expand_moreAt the gearbox

expand_more1.6 TDI with diesel straight-4 1.6 L 101 HP engine (2010.8–)

expand_moreWith automated shift 7-speed gearbox


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreWith 5-speed gearbox


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreOtherwise


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	90°90°90°

expand_more1.6 TDI with diesel straight-4 1.6 L 74 HP engine (2010.8–)

expand_moreWith 5-speed gearbox


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreOtherwise


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	90°90°90°

expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2010.11–)

expand_moreWith 6-speed gearbox


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreOtherwise


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	90°90°90°

expand_more2.0 TDI 4motion with diesel straight-4 2.0 L 109 HP engine (2010.8–)


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreTransfer case

expand_moreTransfer box bracket


First stage	Tighten by hand
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreTransfer box onto transmission flange connection


First stage	Screw in screw(s) by hand.
Use new screws and tighten them crosswise.
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Third stage	90°90°90°

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2010 Volkswagen Caddy Van user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Caddy Van service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2010 Volkswagen Caddy Van you're not only saving money, but also also improving your technical skills and learning something new.

2010 Volkswagen Caddy Van generations

In 2010 Volkswagen offered 2 generations of the Caddy Van. Transmission fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Third generation

PQ35

Typ 2K

2010 Volkswagen Caddy Van Third generation facelift Transmission Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2010 Volkswagen Caddy Van generations

Third generation

Volkswagen Caddy Van Third generation facelift model years

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