2010 Volkswagen Caddy Box transmission fastener tightening specifications

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Condition	Value

expand_moreAxle drive

expand_moreFront axle drive shaft

expand_moreCentral screws

expand_moreHexagon


First stage	147.51 lbf⋅ft147.51 lbf⋅ft200 N⋅m
Use new screw.
Second stage	180°180°180°

expand_moreBi-hexagon

Figure 1. Axle drive, Front axle drive shaft, Central screws, Bi-hexagon.

expand_moreWith ribbing
See figure 1.


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Use new screw.
Second stage	90°90°90°

expand_moreWithout ribbing

Figure 2. Axle drive, Front axle drive shaft, Central screws, Bi-hexagon, Without ribbing.

expand_moreBi-hexagon
See figure 2.


First stage	147.51 lbf⋅ft147.51 lbf⋅ft200 N⋅m
Use new screw.
Second stage	180°180°180°


M10 screws	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Screws must be replaced.
M8 screws	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.

expand_moreClutch

expand_moreClutch pressure plate

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BJB engines


M6	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Gradually tighten screws crosswise.
M7	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Gradually tighten screws crosswise.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BMM engines


M6	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Gradually tighten screws crosswise.
M7	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Gradually tighten screws crosswise.

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BSU engines


M6	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Gradually tighten screws crosswise.
M7	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Gradually tighten screws crosswise.


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Gradually tighten screws crosswise.

expand_moreClutch slave cylinder

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BJB engines


0A4 gearbox	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOther


With metal concentric slave cylinder	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Use new screws.
With plastic concentric slave cylinder	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Use new screws.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BMM engines


With metal concentric slave cylinder	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Use new screws.
With plastic concentric slave cylinder	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Use new screws.


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreRelease bearing guide sleeve


All Volkswagen diesel straight-4 1.9 Liters BJB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 1.9 Liters BLS engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 1.9 Liters BSU engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Use new screws.
Second stage	90°90°90°

expand_moreGear shifting


Back-up lamp switch	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Gearbox shift lever	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Nuts must be replaced.
Selector cable linkage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreGearbox

expand_moreGearbox flange connection at engine


M10	59 lbf⋅ft59 lbf⋅ft80 N⋅m
M12	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreGearbox lubrication

expand_moreGearbox oil drain plug


0A4 gearbox	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_more5-speed 0AH transmission


Hexagon head screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
With Torx screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more02Q gearbox


Hexagon head screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Sealing rings must be replaced.
With Torx screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Sealing rings must be replaced.

expand_moreDSG 02E gearbox


Overflow pipe	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Locking screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Sealing rings must be replaced.

expand_moreGearbox oil filler plug


0A4 gearbox	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Fill in gear oil via hole for back-up lamp switch.

expand_more5-speed 0AH transmission


Hexagon head screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
With Torx screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreDSG 02E gearbox


Locking screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Sealing rings must be replaced.

expand_more02Q gearbox


Hexagon head screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Sealing rings must be replaced.
With Torx screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Sealing rings must be replaced.

expand_moreGearbox oil filter cover


DSG 02E gearbox	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreGearbox mounting

expand_moreScrews at the gearbox bracket


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOn chassis


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreGearbox support

expand_moreAt the gearbox

expand_more0A4 gearbox


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more02Q gearbox


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreDSG 02E gearbox


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2010 Volkswagen Caddy Box user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Caddy Box service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2010 Volkswagen Caddy Box you're not only saving money, but also also improving your technical skills and learning something new.

2010 Volkswagen Caddy Box generations

In 2010 Volkswagen offered 2 generations of the Caddy Box. Transmission fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Third generation facelift

PQ35

Typ 2K

2010 Volkswagen Caddy Box Third generation Transmission Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2010 Volkswagen Caddy Box generations

Third generation facelift

Volkswagen Caddy Box Third generation model years

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