2016 Vauxhall Zafira MPV Third generation (MK3) Tourer Engine Fastener Tightening Specifications
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Condition | Value |
---|
Vauxhall diesel straight-4 2.0 L A 20 DTL 109 HP at 4000 RPM, 260 N⋅m at 1750 RPM | 18.44 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L Z 20 DTJ 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM | 18.44 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L A 20 DT 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM | 18.44 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L Y 20 DTJ 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM | 18.44 lbf⋅ft |
Vauxhall diesel straight-4 1.6 L B 16 DTH 134 HP | 8.85 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP | 18.44 lbf⋅ft |
Vauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP | 18.44 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L B 20 DTH 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM | 8.85 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L A 20 DTR 192 HP | 18.44 lbf⋅ft |
Vauxhall gasoline straight-4 1.6 L A 16 SHT 197 HP | 18.44 lbf⋅ft |
Tighten screws from the inside outwards. | |
All other modifications | 14.75 lbf⋅ft |
Vauxhall diesel straight-4 1.6 L B 16 DTH 134 HP | 42.78 lbf⋅ft |
Vauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP | 18.44 lbf⋅ft |
Vauxhall gasoline straight-4 1.6 L A 16 SHT 197 HP | 18.44 lbf⋅ft |
All other modifications | 16.23 lbf⋅ft |
Lower screws | 16.23 lbf⋅ft |
Upper screws | 40.57 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP | 16.23 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L A 20 DTR 192 HP | 16.23 lbf⋅ft |
All other modifications | 40.57 lbf⋅ft |
2.0 CDTi with diesel straight-4 2.0 L 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM engine (2015.1–) | 16.23 lbf⋅ft |
Air-conditioning compressor | 16.23 lbf⋅ft |
All Vauxhall diesel straight-4 2.0 L A 20 DTR engines | 36.88 lbf⋅ft |
All Vauxhall diesel straight-4 2.0 L B 20 DTH engines | 42.78 lbf⋅ft |
All other modifications | 16.23 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L A 20 DTR 192 HP | 16.23 lbf⋅ft |
All other modifications | 14.01 lbf⋅ft |
M10 | 42.78 lbf⋅ft |
M8 | 16.23 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L A 20 DTR 192 HP | 44.25 lbf⋅ft |
Vauxhall gasoline straight-4 1.6 L A 16 SHT 197 HP | 16.23 lbf⋅ft |
All other modifications | 25.81 lbf⋅ft |
Alternator pulley | 59 lbf⋅ft |
Left-hand thread |
Vauxhall diesel straight-4 2.0 L B 20 DTH 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM | 16.23 lbf⋅ft |
All other modifications | 44.25 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L B 20 DTH 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM | 18.44 lbf⋅ft |
First stage | 3.69 lbf⋅ft |
Replace screws. | |
Second stage | 50° |
Vauxhall gasoline straight-4 1.6 L A 16 SHT 197 HP | 7.38 lbf⋅ft |
First stage | 3.69 lbf⋅ft |
Second stage | 50° |
2.0 CDTi with diesel straight-4 2.0 L 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM engine (2015.1–) | 18.44 lbf⋅ft |
2.0 CDTi with diesel straight-4 2.0 L 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM engine (2015.1–) | 7.38 lbf⋅ft |
On exhaust manifold | 18.44 lbf⋅ft |
Otherwise | 7.38 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L A 16 SHT engines | 7.38 lbf⋅ft |
See figure 1. | |
All Vauxhall diesel straight-4 2.0 L A 20 DTR engines | 18.44 lbf⋅ft |
All Vauxhall diesel straight-4 1.6 L B 16 DTH engines | 18.44 lbf⋅ft |
All Vauxhall diesel straight-4 2.0 L B 20 DTH engines | 18.44 lbf⋅ft |
Union nuts | 22.13 lbf⋅ft |
On high-pressure pump | 19.91 lbf⋅ft |
On injector | 16.96 lbf⋅ft |
On rail | 16.96 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L B 20 DTH 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM | 18.44 lbf⋅ft |
Vauxhall gasoline straight-4 1.6 L A 16 SHT 197 HP | 8.11 lbf⋅ft |
Screws need to be loosened or tightened in steps of 180°. | |
All other modifications | 14.75 lbf⋅ft |
2.0 CDTi with diesel straight-4 2.0 L 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM engine (2015.1–) | 59 lbf⋅ft |
Use new screw. |
All Vauxhall diesel straight-4 2.0 L A 20 DTR engines | 36.88 lbf⋅ft |
All Vauxhall diesel straight-4 1.6 L B 16 DTH engines | 18.44 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L A 16 SHT engines | 3.69 lbf⋅ft |
Replace screws. | |
All Vauxhall diesel straight-4 2.0 L A 20 DTR engines | 18.44 lbf⋅ft |
First stage | 7.38 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
All Vauxhall diesel straight-4 2.0 L B 20 DTH engines | 18.44 lbf⋅ft |
Injection pump pulley | 36.88 lbf⋅ft |
On exhaust manifold | 22.13 lbf⋅ft |
First stage | 1.48 lbf⋅ft |
Second stage | 5.9 lbf⋅ft |
At the cylinder head | 14.75 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L B 20 DTH 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM | 22.13 lbf⋅ft |
At the cylinder head | 24.34 lbf⋅ft |
At the cylinder head | 14.75 lbf⋅ft |
tighten gradually cross-wise |
First stage | 11.06 lbf⋅ft |
Replace nuts. | |
Second stage | 20.65 lbf⋅ft |
1.6 SIDI with gasoline straight-4 1.6 L 197 HP engine (2013.7–) | 18.44 lbf⋅ft |
Banjo screws | 14.75 lbf⋅ft |
All Vauxhall diesel straight-4 2.0 L B 20 DTH engines | 7.38 lbf⋅ft |
Pressure tube connection | 17.7 lbf⋅ft |
All Vauxhall diesel straight-4 2.0 L B 20 DTH engines | 7.38 lbf⋅ft |
Pressure tube connection | 17.7 lbf⋅ft |
At the turbocharger | 18.44 lbf⋅ft |
Oil filter housing | 25.81 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L A 16 SHT engines | 7.38 lbf⋅ft |
On the engine block | 7.38 lbf⋅ft |
1.6 SIDI with gasoline straight-4 1.6 L 197 HP engine (2013.7–) | 5.16 lbf⋅ft |
M10 | 42.78 lbf⋅ft |
M6 | 7.38 lbf⋅ft |
Vauxhall gasoline straight-4 1.6 L A 16 SHT 197 HP | 6.64 lbf⋅ft |
All other modifications | 18.44 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L A 16 SHT engines | 6.64 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L A 16 XHT engines | 6.64 lbf⋅ft |
All Vauxhall CNG straight-4 1.6 L A 16 XNT engines | 14.75 lbf⋅ft |
All Vauxhall gasoline straight-4 1.8 L A 18 XEL engines | 14.75 lbf⋅ft |
All Vauxhall gasoline straight-4 1.8 L A 18 XER engines | 14.75 lbf⋅ft |
All other modifications | 16.23 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L A 20 DTL 109 HP at 4000 RPM, 260 N⋅m at 1750 RPM | 18.44 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L Y 20 DTJ 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM | 18.44 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L A 20 DT 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM | 18.44 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L Z 20 DTJ 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM | 18.44 lbf⋅ft |
Vauxhall diesel straight-4 1.6 L B 16 DTH 134 HP | 7.38 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP | 18.44 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L B 20 DTH 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM | 18.44 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L A 20 DTR 192 HP | 18.44 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Replace screws. See figure 2. | |
Second stage | 90° |
Third stage | 90° |
Fourth stage | 90° |
First stage | 14.75 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
First stage | 25.81 lbf⋅ft |
Replace screws. See figure 3. | |
Second stage | 180° |
First stage | 18.44 lbf⋅ft |
Replace screws. See figure 4. | |
Second stage | 90° |
Third stage | 90° |
Fourth stage | 90° |
Fifth stage | 45° |
First stage | 18.44 lbf⋅ft |
Replace screws. See figure 4. | |
Second stage | 90° |
Third stage | 90° |
Fourth stage | 90° |
Fifth stage | 15° |
First stage | 47.94 lbf⋅ft |
Replace screws. See figure 5. | |
Second stage | 90° |
Third stage | 90° |
Fourth stage | 90° |
Fifth stage | 90° |
First stage | 18.44 lbf⋅ft |
Replace screws. See figure 6. | |
Second stage | 90° |
Third stage | 90° |
Fourth stage | 90° |
Fifth stage | 15° |
First stage | 14.75 lbf⋅ft |
Replace screws. See figure 7. | |
Second stage | 47.94 lbf⋅ft |
Third stage | 90° |
Fourth stage | 90° |
Fifth stage | 90° |
First stage | 14.75 lbf⋅ft |
Replace screws. See figure 7. | |
Second stage | 47.94 lbf⋅ft |
Third stage | 90° |
Fourth stage | 90° |
Fifth stage | 90° |
Sixth stage | 90° |
2.0 CDTi with diesel straight-4 2.0 L 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM engine (2015.1–) | 7.38 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L A 16 SHT engines | 7.38 lbf⋅ft |
Note correct order of tensioning. | |
All Vauxhall gasoline straight-4 1.6 L A 16 XHT engines | 7.38 lbf⋅ft |
All Vauxhall diesel straight-4 1.6 L B 16 DTH engines | 7.38 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
First stage | 18.44 lbf⋅ft |
Second stage | 110° |
First stage | 18.44 lbf⋅ft |
Second stage | 45° |
First stage | 25.81 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
Third stage | 15° |
First stage | 33.19 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
First stage | 33.19 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
First stage | 18.44 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
First stage | 110.63 lbf⋅ft |
Second stage | 45° |
Third stage | 15° |
First stage | 184.39 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
First stage | 184.39 lbf⋅ft |
Second stage | 60° |
First stage | 70.07 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
Third stage | 15° |
First stage | 70.07 lbf⋅ft |
Second stage | 45° |
Third stage | 15° |
First stage | 66.38 lbf⋅ft |
Replace screws. | |
Second stage | 75° |
All other modifications | 250.77 lbf⋅ft |
Use new screw. (left-hand thread) |
First stage | 36.88 lbf⋅ft |
Second stage | 45° |
First stage | 14.75 lbf⋅ft |
Replace screws. | |
Second stage | 90° |
All other modifications | 18.44 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L A 16 XHT engines | 44.25 lbf⋅ft |
First stage | 25.81 lbf⋅ft |
Replace screws. | |
Second stage | 30° |
Third stage | 15° |
1.6 SIDI with gasoline straight-4 1.6 L 197 HP engine (2013.7–) | 22.13 lbf⋅ft |
First stage | 44.25 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
Third stage | 15° |
First stage | 29.5 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
Tighten cross-wise. |
First stage | 29.5 lbf⋅ft |
Second stage | 60° |
First stage | 44.25 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
Third stage | 15° |
First stage | 25.81 lbf⋅ft |
Second stage | 30° |
Third stage | 15° |
First stage | 44.25 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
First stage | 14.75 lbf⋅ft |
Replace screws. | |
Second stage | 73.76 lbf⋅ft |
Third stage | 30° |
All other modifications | 118.01 lbf⋅ft |
Replace screws. |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
Third stage | 15° |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 90° |
Third stage | 90° |
First stage | 7.38 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
Third stage | 15° |
First stage | 18.44 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
Third stage | 15° |
First stage | 36.88 lbf⋅ft |
Second stage | 45° |
Third stage | 15° |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 120° |
Third stage | 15° |
M8 | 18.44 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 120° |
Third stage | 15° |
Fourth stage | 18.44 lbf⋅ft |
First stage | 18.44 lbf⋅ft |
Replace screws. | |
Second stage | 100° |
First stage | 70.07 lbf⋅ft |
Second stage | 45° |
Third stage | 15° |
All Vauxhall gasoline straight-4 1.6 L A 16 SHT engines | 7.38 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L A 16 XHT engines | 7.38 lbf⋅ft |
All Vauxhall diesel straight-4 1.6 L B 16 DTH engines | 18.44 lbf⋅ft |
First stage | 22.13 lbf⋅ft |
Replace screws. | |
Second stage | 40° |
First stage | 36.88 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 60° |
First stage | 14.75 lbf⋅ft |
Replace screws. | |
Second stage | 120° |
Third stage | 15° |
Vauxhall CNG straight-4 1.6 L A 16 XNT 148 HP at 5000 RPM, 210 N⋅m at 2300 RPM | 18.44 lbf⋅ft |
Replace screws. | |
Vauxhall diesel straight-4 2.0 L B 20 DTH 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM | 42.78 lbf⋅ft |
Bottom | 36.88 lbf⋅ft |
Top | 36.88 lbf⋅ft |
Camshaft timing chain guide rail | 5.9 lbf⋅ft |
Camshaft timing chain tensioning rail | 14.75 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Second stage | 88.51 lbf⋅ft |
All Vauxhall diesel straight-4 1.6 L B 16 DTH engines | 18.44 lbf⋅ft |
All Vauxhall diesel straight-4 2.0 L B 20 DTH engines | 18.44 lbf⋅ft |
Replace screws. |
Variant 1 | 88.51 lbf⋅ft |
Drive wheel toothed belt | |
Variant 2 | 88.51 lbf⋅ft |
Inner screws. |
Chain tensioner | 5.9 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L A 16 SHT engines | 5.16 lbf⋅ft |
Top | 5.16 lbf⋅ft |
Bottom | 7.38 lbf⋅ft |
Top | 18.44 lbf⋅ft |
Control drive chain tensioner | 7.38 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L A 16 SHT engines | 14.01 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L A 16 XHT engines | 14.01 lbf⋅ft |
M6 | 7.38 lbf⋅ft |
M8 | 18.44 lbf⋅ft |
Control drive timing chain slip rail | 5.16 lbf⋅ft |
First stage | 47.94 lbf⋅ft |
Replace screws. | |
Second stage | 120–135° |
First stage | 47.94 lbf⋅ft |
Replace screws. | |
Second stage | 120–135° |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
Third stage | 15° |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 150° |
Third stage | 15° |
First stage | 22.13 lbf⋅ft |
Replace screws. | |
Second stage | 52° |
First stage | 36.88 lbf⋅ft |
Second stage | 60° |
Bottom | 7.38 lbf⋅ft |
Top | 18.44 lbf⋅ft |
First stage | 47.94 lbf⋅ft |
Replace screws. | |
Second stage | 120–135° |
First stage | 47.94 lbf⋅ft |
Replace screws. | |
Second stage | 120–135° |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
Third stage | 15° |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 150° |
Third stage | 15° |
First stage | 22.13 lbf⋅ft |
Replace screws. | |
Second stage | 52° |
First stage | 36.88 lbf⋅ft |
Second stage | 60° |
M6 | 5.9 lbf⋅ft |
M8 | 25.81 lbf⋅ft |
Toothed belt guard | 6.64 lbf⋅ft |
All Vauxhall diesel straight-4 2.0 L B 20 DTH engines | 7.38 lbf⋅ft |
All other modifications | 4.43 lbf⋅ft |
All Vauxhall diesel straight-4 2.0 L B 20 DTH engines | 7.38 lbf⋅ft |
All other modifications | 4.43 lbf⋅ft |
First stage | 14.75 lbf⋅ft |
Second stage | 120° |
Third stage | 15° |
First stage | 14.75 lbf⋅ft |
Replace screws. | |
Second stage | 120° |
Third stage | 15° |
All other modifications | 18.44 lbf⋅ft |
M10 | 25.81 lbf⋅ft |
M6 | 7.38 lbf⋅ft |
M10 | 25.81 lbf⋅ft |
M6 | 7.38 lbf⋅ft |
All Vauxhall diesel straight-4 1.6 L B 16 DTH engines | 18.44 lbf⋅ft |
All Vauxhall CNG straight-4 1.6 L A 16 XNT engines | 5.9 lbf⋅ft |
All Vauxhall gasoline straight-4 1.8 L A 18 XEL engines | 5.9 lbf⋅ft |
All Vauxhall gasoline straight-4 1.8 L A 18 XER engines | 5.9 lbf⋅ft |
All Vauxhall diesel straight-4 2.0 L A 20 DTR engines | 36.88 lbf⋅ft |
All Vauxhall diesel straight-4 1.6 L B 16 DTH engines | 18.44 lbf⋅ft |
With aluminium housing | 11.06 lbf⋅ft |
Otherwise | 18.44 lbf⋅ft |
At the oil filter | 7.38 lbf⋅ft |
On the engine block | 14.75 lbf⋅ft |
At the oil filter | 7.38 lbf⋅ft |
On engine sump | 18.44 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP | 14.75 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L B 20 DTH 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM | 14.75 lbf⋅ft |
Replace sealing rings. | |
Vauxhall diesel straight-4 2.0 L A 20 DTR 192 HP | 14.75 lbf⋅ft |
All other modifications | 10.33 lbf⋅ft |
Replace sealing rings. |
Oil filter | 18.44 lbf⋅ft |
Vauxhall gasoline straight-4 1.8 L A 18 XEL 114 HP at 6300 RPM, 175 N⋅m at 3800 RPM | 18.44 lbf⋅ft |
Vauxhall gasoline straight-4 1.8 L A 18 XEL 118 HP | 18.44 lbf⋅ft |
Oil filter cover | 18.44 lbf⋅ft |
On the engine block | 16.23 lbf⋅ft |
Replace sealing rings. |
All other modifications | 36.88 lbf⋅ft |
Oil pressure sensor | 25.81 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L A 16 SHT engines | 7.38 lbf⋅ft |
Oil pump cover | 8.11 lbf⋅ft |
Otherwise | 7.38 lbf⋅ft |
All other modifications | 6.64 lbf⋅ft |
At the gearbox | 42.78 lbf⋅ft |
On the engine block | 18.44 lbf⋅ft |
At the gearbox | 42.78 lbf⋅ft |
At the gearbox | 29.5 lbf⋅ft |
Otherwise | 7.38 lbf⋅ft |
Replace sealing rings. |
At the gearbox | 33.19 lbf⋅ft |
On the engine block | 7.38 lbf⋅ft |
At the gearbox | 42.78 lbf⋅ft |
On the engine block | 7.38 lbf⋅ft |
Oil sump top part | 7.38 lbf⋅ft |
Oil sump top part | 18.44 lbf⋅ft |
M6 | 6.64 lbf⋅ft |
M8 | 18.44 lbf⋅ft |
At the gearbox | 42.78 lbf⋅ft |
On the engine block | 7.38 lbf⋅ft |
At the gearbox | 29.5 lbf⋅ft |
M6 | 6.64 lbf⋅ft |
M8 | 18.44 lbf⋅ft |
Vauxhall gasoline straight-4 1.8 L A 18 XEL 114 HP at 6300 RPM, 175 N⋅m at 3800 RPM | 4.43 lbf⋅ft |
Vauxhall gasoline straight-4 1.8 L A 18 XEL 118 HP | 4.43 lbf⋅ft |
Vauxhall diesel straight-4 1.6 L B 16 DTH 134 HP | 7.38 lbf⋅ft |
Vauxhall gasoline straight-4 1.8 L A 18 XER 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM | 4.43 lbf⋅ft |
Vauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP | 7.38 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L B 20 DTH 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM | 7.38 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L A 20 DTR 192 HP | 7.38 lbf⋅ft |
Vauxhall gasoline straight-4 1.6 L A 16 SHT 197 HP | 7.38 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L A 16 SHT engines | 4.43 lbf⋅ft |
All Vauxhall diesel straight-4 2.0 L B 20 DTH engines | 3.69 lbf⋅ft |
Exhaust gas temperature sensor | 33.19 lbf⋅ft |
Vauxhall diesel straight-4 1.6 L B 16 DTH 134 HP | 7.38 lbf⋅ft |
With pressure sensor | 8.11 lbf⋅ft |
Otherwise | 7.38 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L A 16 SHT engines | 16.23 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L A 16 XHT engines | 16.23 lbf⋅ft |
All Vauxhall CNG straight-4 1.6 L A 16 XNT engines | 14.75 lbf⋅ft |
All Vauxhall gasoline straight-4 1.8 L A 18 XEL engines | 14.75 lbf⋅ft |
All Vauxhall gasoline straight-4 1.8 L A 18 XER engines | 14.75 lbf⋅ft |
All other modifications | 18.44 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L A 20 DTL 109 HP at 4000 RPM, 260 N⋅m at 1750 RPM | 33.19 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L Y 20 DTJ 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM | 33.19 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L Z 20 DTJ 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM | 33.19 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L A 20 DT 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM | 33.19 lbf⋅ft |
Vauxhall diesel straight-4 1.6 L B 16 DTH 134 HP | 33.19 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP | 33.19 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L A 20 DTR 192 HP | 33.19 lbf⋅ft |
All other modifications | 30.98 lbf⋅ft |
On the engine block | 45.73 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Second stage | 44.25–51.63 lbf⋅ft |
On chassis | 45.73 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Second stage | 60–75° |
Right | 45.73 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 60–70° |
On chassis | 45.73 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Bracket on engine mounting | |
Second stage | 60–75° |
On the engine block | 45.73 lbf⋅ft |
On chassis | 45.73 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 60–75° |
On the engine block | 45.73 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 60–75° |
First stage | 44.25 lbf⋅ft |
Second stage | 45° |
Third stage | 15° |
On chassis | 45.73 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 60–75° |
On chassis | 45.73 lbf⋅ft |
On the engine block | 45.73 lbf⋅ft |
M10 | 36.88 lbf⋅ft |
M8 | 18.44 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 60–70° |
On chassis | 45.73 lbf⋅ft |
M10 | 36.88 lbf⋅ft |
M8 | 18.44 lbf⋅ft |
Front | 73.76 lbf⋅ft |
Rear | 81.13 lbf⋅ft |
Front | 73.76 lbf⋅ft |
Rear | 73.76 lbf⋅ft |
At the gearbox | 73.76 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L A 16 SHT engines | 42.78 lbf⋅ft |
Replace nuts. |
Clamps | 11.06 lbf⋅ft |
All other modifications | 16.23 lbf⋅ft |
Catalytic converter bracket | 16.23 lbf⋅ft |
Vauxhall gasoline straight-4 1.4 L A 14 NEL 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM | 24.34 lbf⋅ft |
Vauxhall diesel straight-4 1.6 L B 16 DTH 134 HP | 18.44 lbf⋅ft |
Vauxhall gasoline straight-4 1.4 L B 14 NET 138 HP | 24.34 lbf⋅ft |
Vauxhall gasoline straight-4 1.4 L A 14 NET 138 HP | 24.34 lbf⋅ft |
Vauxhall diesel straight-4 2.0 L B 20 DTH 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM | 19.91 lbf⋅ft |
Replace nuts. | |
All other modifications | 14.75 lbf⋅ft |
Replace screws. |
All Vauxhall gasoline straight-4 1.6 L A 16 SHT engines | 7.38 lbf⋅ft |
All Vauxhall diesel straight-4 2.0 L B 20 DTH engines | 7.38–8.85 lbf⋅ft |
2.0 CDTi with diesel straight-4 2.0 L 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM engine (2015.1–) | 7.38 lbf⋅ft |
Low-pressure side | 7.38 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L A 16 XHT engines | 16.96 lbf⋅ft |
All other modifications | 18.44 lbf⋅ft |
Vauxhall gasoline straight-4 1.8 L A 18 XEL 114 HP at 6300 RPM, 175 N⋅m at 3800 RPM | 18.44 lbf⋅ft |
Vauxhall gasoline straight-4 1.8 L A 18 XEL 118 HP | 18.44 lbf⋅ft |
Vauxhall gasoline straight-4 1.4 L A 14 NEL 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM | 18.44 lbf⋅ft |
Vauxhall gasoline straight-4 1.4 L A 14 NET 138 HP | 18.44 lbf⋅ft |
Vauxhall gasoline straight-4 1.4 L B 14 NET 138 HP | 18.44 lbf⋅ft |
Vauxhall gasoline straight-4 1.8 L A 18 XER 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM | 18.44 lbf⋅ft |
Vauxhall CNG straight-4 1.6 L A 16 XNT 148 HP at 5000 RPM, 210 N⋅m at 2300 RPM | 18.44 lbf⋅ft |
All other modifications | 16.23 lbf⋅ft |
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2016 Vauxhall Zafira MPV user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and Vauxhall warranty policy for your region. In some regions DIY service may invalidate your warranty.
Table of Contents
- Air Conditioning Compressor Oil Capacity
- Air Conditioning Refrigerant Capacity
- Automatic Transmission Fluid Capacity
- Brake Fluid Capacity
- Clutch Fluid Capacity
- Cooling Fluid Capacity
- Engine Oil Capacity
- Fluid and Lubricant Specifications
- Manual Transmission Oil Capacity
- Brake System Specifications
- Chassis Specifications
- Cooling System Specifications
- Electrical System Specifications
- Emission
Conquer your fears and never give up!
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Vauxhall Zafira MPV service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 2016 Vauxhall Zafira MPV you're not only saving money, but also also improving your technical skills and learning something new.
2016 Vauxhall Zafira MPV generations
In 2016 Vauxhall offered 2 generations of the Zafira MPV. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.