2011 Vauxhall Zafira MPV transmission fastener tightening specifications

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Condition	Value

expand_moreAxle drive

expand_moreDrive shaft intermediate bearing


All Vauxhall gasoline/natural gas straight-4 1.6 L Z 16 YNG engines	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreAll other modifications


On the engine block	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
Retaining clamp	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreFront axle drive shaft

expand_moreAll Vauxhall CNG straight-4 1.6 L A 16 XNT engines

expand_moreCentral nuts


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Second stage	45° detach
Third stage	184.39 lbf⋅ft184.39 lbf⋅ft250 N⋅m

expand_moreAll other modifications


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Replace nuts.
Second stage	45° detach
Third stage	184.39 lbf⋅ft184.39 lbf⋅ft250 N⋅m

expand_moreClutch

expand_moreBell-housing

expand_moreAll Vauxhall diesel straight-4 1.9 L Z 19 DT engines


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreM12


Top	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreM12 at the bottom


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreAll Vauxhall gasoline straight-4 2.0 L Z 20 LEH engines


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M12	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreM12 at the bottom


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreAll Vauxhall gasoline straight-4 2.0 L Z 20 LER engines


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M12	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreM12 at the bottom


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreAll Vauxhall gasoline straight-4 2.2 L Z 22 YH engines


On the engine block	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m


All other modifications	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m


Clutch master cylinder	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace nuts.

expand_moreClutch pressure plate


All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Tighten the screws crosswise.

expand_moreClutch slave cylinder


All Vauxhall gasoline straight-4 1.6 L A 16 XER engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreAll Vauxhall CNG straight-4 1.6 L A 16 XNT engines


With concentric slave cylinder	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m


All Vauxhall gasoline straight-4 1.6 L Z 16 XE1 engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Vauxhall gasoline straight-4 1.6 L Z 16 XER engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All other modifications	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreGear shifting


Back-up lamp switch	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreGear rod

expand_more1.6 CNG with gasoline/natural gas straight-4 1.6 L 93 HP at 6200 RPM, 140 N⋅m at 4200 RPM engine (2005.7–2014.11)

expand_moreClamping screws


First stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Second stage	180°180°180°

expand_moreGearbox

expand_moreGearbox flange connection at engine

expand_moreAll Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines


On engine sump	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreAll Vauxhall gasoline straight-4 1.6 L Z 16 XER engines


On engine sump	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m


All Vauxhall gasoline/natural gas straight-4 1.6 L Z 16 YNG engines	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreAll Vauxhall diesel straight-4 1.9 L Z 19 DT engines


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreM12


Top	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreM12 at the bottom


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreAll other modifications


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M12	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreTorque converter


All Vauxhall diesel straight-4 1.9 L Z 19 DT engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All Vauxhall diesel straight-4 1.9 L Z 19 DTH engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All Vauxhall gasoline straight-4 2.2 L Z 22 YH engines	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.

expand_moreGearbox lubrication

expand_moreGearbox oil drain plug


All Vauxhall diesel straight-4 1.7 L A 17 DTR engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Vauxhall gasoline straight-4 1.6 L Z 16 XER engines

expand_moreWith 5-speed gearbox


F17+ gearbox	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreWith automatic 4-gear gearbox


AF 22 gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAll Vauxhall diesel straight-4 1.7 L Z 17 DTJ engines


M32 gearbox	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.

expand_moreAll Vauxhall gasoline straight-4 1.8 L Z 18 XER engines

expand_moreWith 5-speed gearbox


F17+ gearbox	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreWith automatic 4-gear gearbox


AF 22 gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAll Vauxhall diesel straight-4 1.9 L Z 19 DT engines

expand_moreWith 6-speed gearbox


M32 gearbox	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreWith automatic 4-gear gearbox


AF 22 gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAll other modifications


M32 gearbox	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreGearbox oil filler plug


All Vauxhall diesel straight-4 1.7 L A 17 DTR engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAll Vauxhall diesel straight-4 1.7 L Z 17 DTJ engines


M32 gearbox	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.

expand_moreAll Vauxhall diesel straight-4 1.9 L Z 19 DT engines

expand_moreWith 6-speed gearbox


M32 gearbox	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreWith automatic 4-gear gearbox


AF 22 gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAll other modifications


M32 gearbox	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreGearbox oil sump

expand_moreAll Vauxhall gasoline/natural gas straight-4 1.6 L Z 16 YNG engines


F17+ gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAll Vauxhall gasoline straight-4 1.8 L Z 18 XER engines


F17 gearbox	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreAll other modifications


F17+ gearbox	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreOil control plug

expand_moreAll Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines

expand_moreF17+ gearbox


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Second stage	45–135°45–135°45–135°

expand_moreAll Vauxhall gasoline/natural gas straight-4 1.6 L Z 16 YNG engines


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Second stage	45–135°45–135°45–135°

expand_moreAll Vauxhall diesel straight-4 1.9 L Z 19 DT engines

expand_moreWith automatic 4-gear gearbox


AF 22 gearbox	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreAll other modifications

expand_moreWith 5-speed gearbox

expand_moreF17+ gearbox


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Second stage	45–135°45–135°45–135°

expand_moreGearbox mounting

expand_moreAll Vauxhall CNG straight-4 1.6 L A 16 XNT engines

expand_moreAt the axle support


Front	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreAt the gearbox


Front	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreAll Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines


Screws at the gearbox bracket	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
On chassis	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreAll other modifications


Screws at the gearbox bracket	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
On chassis	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Gearbox support	59 lbf⋅ft59 lbf⋅ft80 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2011 Vauxhall Zafira MPV user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Vauxhall warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Vauxhall Zafira MPV service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2011 Vauxhall Zafira MPV you're not only saving money, but also also improving your technical skills and learning something new.

2011 Vauxhall Zafira MPV generations

In 2011 Vauxhall offered 2 generations of the Zafira MPV. Transmission fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Third generation (MK3) Tourer

Delta II Platform GCV (Global Compact Vehicle Architecture)

2011 Vauxhall Zafira MPV Second generation facelift (MK2) Transmission Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2011 Vauxhall Zafira MPV generations

Third generation (MK3) Tourer

Vauxhall Zafira MPV Second generation facelift (MK2) model years

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