2009 Vauxhall Zafira MPV Second generation facelift (MK2) Engine Fastener Tightening Specifications

in your garage to make future searches easy.

Condition Value
expand_moreAir intake system
expand_moreIntake manifold
All Vauxhall diesel straight-4 1.7 L A 17 DTJ engines 17.7 lbf⋅ft
helically from the inside out
All Vauxhall diesel straight-4 1.7 L A 17 DTR engines 17.7 lbf⋅ft
helically from the inside out
All Vauxhall diesel straight-4 1.7 L Z 17 DTJ engines 17.7 lbf⋅ft
helically from the inside out
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines 18.44 lbf⋅ft
Replace nuts.
All Vauxhall diesel straight-4 1.9 L Z 19 DTH engines 18.44 lbf⋅ft
Replace nuts.
All Vauxhall diesel straight-4 1.9 L Z 19 DTL engines 18.44 lbf⋅ft
Replace nuts.
All Vauxhall gasoline straight-4 2.0 L Z 20 LEH engines 16.23 lbf⋅ft
Replace nuts.
All Vauxhall gasoline straight-4 2.0 L Z 20 LER engines 16.23 lbf⋅ft
Replace nuts.
All Vauxhall gasoline straight-4 2.2 L Z 22 YH engines 6.64 lbf⋅ft
All other modifications 14.75 lbf⋅ft
Use new seals.
expand_moreAuxiliary assemblies
expand_moreAuxiliary drive belt deflection pulley
expand_moreAll Vauxhall diesel straight-4 1.9 L Z 19 DT engines
Bottom 18.44 lbf⋅ft
Top 44.25 lbf⋅ft
All other modifications 36.88 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
All Vauxhall diesel straight-4 1.7 L A 17 DTJ engines 66.38 lbf⋅ft
All Vauxhall diesel straight-4 1.7 L A 17 DTR engines 66.38 lbf⋅ft
All Vauxhall gasoline/natural gas straight-4 1.6 L Z 16 YNG engines 25.81 lbf⋅ft
All Vauxhall diesel straight-4 1.7 L Z 17 DTJ engines 66.38 lbf⋅ft
expand_moreAll Vauxhall gasoline straight-4 2.0 L Z 20 LEH engines
With air-conditioning 18.44 lbf⋅ft
expand_moreAll Vauxhall gasoline straight-4 2.0 L Z 20 LER engines
With air-conditioning 18.44 lbf⋅ft
All Vauxhall gasoline straight-4 2.2 L Z 22 YH engines 31.72 lbf⋅ft
All other modifications 36.88 lbf⋅ft
Replace screws.
expand_moreAir-conditioning compressor
All Vauxhall CNG straight-4 1.6 L A 16 XNT engines 18.44 lbf⋅ft
All Vauxhall diesel straight-4 1.7 L A 17 DTJ engines 18.44 lbf⋅ft
All Vauxhall diesel straight-4 1.7 L A 17 DTR engines 18.44 lbf⋅ft
All Vauxhall CNG straight-4 1.6 L Z 16 XNT engines 18.44 lbf⋅ft
All Vauxhall diesel straight-4 1.7 L Z 17 DTJ engines 18.44 lbf⋅ft
All other modifications 16.23 lbf⋅ft
expand_moreAir-conditioning compressor bracket
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines 36.88 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTH engines 36.88 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTL engines 36.88 lbf⋅ft
All Vauxhall gasoline straight-4 2.0 L Z 20 LEH engines 25.81 lbf⋅ft
All Vauxhall gasoline straight-4 2.0 L Z 20 LER engines 25.81 lbf⋅ft
All other modifications 31.72 lbf⋅ft
Air-conditioning compressor pressure line 14.75 lbf⋅ft
expand_moreAlternator
expand_moreAll Vauxhall diesel straight-4 1.7 L A 17 DTR engines
M10 33.93 lbf⋅ft
M8 14.01 lbf⋅ft
expand_moreAll Vauxhall gasoline/natural gas straight-4 1.6 L Z 16 YNG engines
At the bracket 14.75 lbf⋅ft
expand_moreAll Vauxhall diesel straight-4 1.7 L Z 17 DTJ engines
M10 33.93 lbf⋅ft
M8 14.01 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines 51.63 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTH engines 51.63 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTL engines 51.63 lbf⋅ft
All Vauxhall gasoline straight-4 2.0 L Z 20 LEH engines 14.75 lbf⋅ft
All Vauxhall gasoline straight-4 2.0 L Z 20 LER engines 14.75 lbf⋅ft
All Vauxhall gasoline straight-4 2.2 L Z 22 YH engines 14.75 lbf⋅ft
All other modifications 25.81 lbf⋅ft
expand_moreGenerator bracket
expand_moreAll Vauxhall gasoline/natural gas straight-4 1.6 L Z 16 YNG engines
On the engine block 25.81 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines 18.44 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTH engines 18.44 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTL engines 18.44 lbf⋅ft
All Vauxhall gasoline straight-4 2.0 L Z 20 LEH engines 25.81 lbf⋅ft
All Vauxhall gasoline straight-4 2.0 L Z 20 LER engines 25.81 lbf⋅ft
expand_moreAll other modifications
M10 35.4 lbf⋅ft
M14 50.15 lbf⋅ft
expand_moreHydraulic lines at the servo-steering pump
expand_moreAll Vauxhall gasoline/natural gas straight-4 1.6 L Z 16 YNG engines
Manufacturer ZF 11.8 lbf⋅ft
TRW 22.13 lbf⋅ft
expand_moreVacuum pump
expand_moreAll Vauxhall diesel straight-4 1.9 L Z 19 DT engines
First stage 3.69 lbf⋅ft
Replace screws.
Second stage 50°
All other modifications 17.7 lbf⋅ft
expand_moreCarburetion
expand_moreExhaust recirculation pipe
expand_more1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2005.7–2014.11)
Screws 18.44 lbf⋅ft
Replace sealing rings.
Fuel-distributing pipe 5.9 lbf⋅ft
expand_moreHigh-pressure pump pulley
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines 36.88 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTH engines 36.88 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTL engines 36.88 lbf⋅ft
All other modifications 50.15 lbf⋅ft
expand_moreInjection hoses
expand_moreAll Vauxhall diesel straight-4 1.9 L Z 19 DT engines
M12 18.44 lbf⋅ft
M14 16.96 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreInjection nozzle (injector)
expand_moreAll Vauxhall diesel straight-4 1.9 L Z 19 DT engines
Stud screws 10.33 lbf⋅ft
Otherwise 18.44 lbf⋅ft
Replace nuts.
expand_moreAll other modifications
First stage 29.5 lbf⋅ft
Second stage slacken
Third stage 23.6 lbf⋅ft
expand_moreInjection pump
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines 18.44 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTH engines 18.44 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTL engines 18.44 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreCharging
expand_moreTurbo charger
First stage 17.7 lbf⋅ft
Replace screws and nuts.
Second stage 35.4 lbf⋅ft
Turbocharger oil feed line 11.06 lbf⋅ft
Replace sealing rings.
expand_moreTurbocharger oil return line
At the turbocharger 6.64 lbf⋅ft
Replace sealing rings.
On the engine block 18.44 lbf⋅ft
Replace sealing rings.
expand_moreCooling system
expand_moreCoolant pump
expand_moreAll Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines
On the engine block 14.75 lbf⋅ft
Otherwise 5.9 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines 18.44 lbf⋅ft
Replace screws.
All Vauxhall diesel straight-4 1.9 L Z 19 DTH engines 18.44 lbf⋅ft
Replace screws.
All Vauxhall diesel straight-4 1.9 L Z 19 DTL engines 18.44 lbf⋅ft
Replace screws.
All Vauxhall gasoline straight-4 2.0 L Z 20 LEH engines 18.44 lbf⋅ft
All Vauxhall gasoline straight-4 2.0 L Z 20 LER engines 18.44 lbf⋅ft
All Vauxhall gasoline straight-4 2.2 L Z 22 YH engines 16.96 lbf⋅ft
All other modifications 5.9 lbf⋅ft
Replace screws.
expand_moreCoolant pump pulley
All Vauxhall diesel straight-4 1.7 L A 17 DTJ engines 11.8 lbf⋅ft
All Vauxhall diesel straight-4 1.7 L A 17 DTR engines 11.8 lbf⋅ft
All Vauxhall diesel straight-4 1.7 L Z 17 DTJ engines 11.8 lbf⋅ft
All Vauxhall gasoline straight-4 2.2 L Z 22 YH engines 5.9 lbf⋅ft
All other modifications 14.75 lbf⋅ft
Radiator mounting 11.06 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
expand_moreAll Vauxhall diesel straight-4 1.7 L A 17 DTR engines
Figure 1. Cylinder head, Camshaft bearing, Vauxhall diesel straight-4 1.7 L A 17 DTR.
Figure 1. Cylinder head, Camshaft bearing, Vauxhall diesel straight-4 1.7 L A 17 DTR.
Nuts 16.23 lbf⋅ft
Tighten in several steps. See figure 1.
Screws 19.91 lbf⋅ft
expand_moreAll Vauxhall diesel straight-4 1.7 L Z 17 DTJ engines
Nuts 16.23 lbf⋅ft
Tighten in several steps. See figure 1.
Screws 19.91 lbf⋅ft
Figure 2. Cylinder head, Camshaft bearing.
Figure 2. Cylinder head, Camshaft bearing.
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines 18.44 lbf⋅ft
See figure 2.
All Vauxhall diesel straight-4 1.9 L Z 19 DTH engines 18.44 lbf⋅ft
See figure 2.
All Vauxhall diesel straight-4 1.9 L Z 19 DTL engines 18.44 lbf⋅ft
See figure 2.
All other modifications 5.9 lbf⋅ft
helically from the inside out
expand_moreCylinder head screws
expand_moreAll Vauxhall CNG straight-4 1.6 L A 16 XNT engines
Figure 3. Cylinder head, Cylinder head screws, Vauxhall CNG straight-4 1.6 L A 16 XNT.
Figure 3. Cylinder head, Cylinder head screws, Vauxhall CNG straight-4 1.6 L A 16 XNT.
First stage 18.44 lbf⋅ft
Replace screws. See figure 3.
Second stage 90°
Third stage 90°
Fourth stage 90°
Fifth stage 45°
expand_moreAll Vauxhall diesel straight-4 1.7 L A 17 DTR engines
Figure 4. Cylinder head, Cylinder head screws, Vauxhall diesel straight-4 1.7 L A 17 DTR.
Figure 4. Cylinder head, Cylinder head screws, Vauxhall diesel straight-4 1.7 L A 17 DTR.
First stage 36.88 lbf⋅ft
Use new screws. See figure 4.
Second stage 90°
Third stage 90°
expand_moreAll Vauxhall gasoline/natural gas straight-4 1.6 L Z 16 YNG engines
Figure 5. Cylinder head, Cylinder head screws, Vauxhall gasoline/natural gas straight-4 1.6 L Z 16 YNG.
Figure 5. Cylinder head, Cylinder head screws, Vauxhall gasoline/natural gas straight-4 1.6 L Z 16 YNG.
expand_moreFirst stage
See figure 5.
First step 18.44 lbf⋅ft
Replace screws.
Second step 90°
expand_moreSecond stage
First step 90°
Second step 90°
Third step 45°
expand_moreAll Vauxhall diesel straight-4 1.7 L Z 17 DTJ engines
Figure 6. Cylinder head, Cylinder head screws, Vauxhall diesel straight-4 1.7 L Z 17 DTJ.
Figure 6. Cylinder head, Cylinder head screws, Vauxhall diesel straight-4 1.7 L Z 17 DTJ.
First stage 36.88 lbf⋅ft
Use new screws. See figure 6.
Second stage 90°
Third stage 90°
expand_moreAll Vauxhall diesel straight-4 1.9 L Z 19 DT engines
Figure 7. Cylinder head, Cylinder head screws, Vauxhall diesel straight-4 1.9 L Z 19 DT.
Figure 7. Cylinder head, Cylinder head screws, Vauxhall diesel straight-4 1.9 L Z 19 DT.
First stage 14.75 lbf⋅ft
Use new screws. See figure 7.
Second stage 47.94 lbf⋅ft
Third stage 90°
Fourth stage 90°
Fifth stage 90°
expand_moreAll Vauxhall gasoline straight-4 2.0 L Z 20 LEH engines
Figure 8. Cylinder head, Cylinder head screws, Vauxhall gasoline straight-4 2.0 L Z 20 LEH.
Figure 8. Cylinder head, Cylinder head screws, Vauxhall gasoline straight-4 2.0 L Z 20 LEH.
First stage 18.44 lbf⋅ft
Use new screws. See figure 8.
Second stage 90°
Third stage 90°
Fourth stage 90°
Fifth stage 15°
expand_moreAll Vauxhall gasoline straight-4 2.0 L Z 20 LER engines
First stage 18.44 lbf⋅ft
Use new screws. See figure 8.
Second stage 90°
Third stage 90°
Fourth stage 90°
Fifth stage 15°
expand_moreAll Vauxhall gasoline straight-4 2.2 L Z 22 YH engines
expand_moreM10
Figure 9. Cylinder head, Cylinder head screws, Vauxhall gasoline straight-4 2.2 L Z 22 YH, M10.
Figure 9. Cylinder head, Cylinder head screws, Vauxhall gasoline straight-4 2.2 L Z 22 YH, M10.
First stage 22.13 lbf⋅ft
Use new screws. See figure 9.
Second stage 75°
Third stage 75°
Fourth stage 15°
M8 25.81 lbf⋅ft
Use screw-locking compound.
expand_moreAll other modifications
Figure 10. Cylinder head, Cylinder head screws, All other modifications.
Figure 10. Cylinder head, Cylinder head screws, All other modifications.
First stage 18.44 lbf⋅ft
Use new screws. See figure 10.
Second stage 90°
Third stage 90°
Fourth stage 90°
Fifth stage 45°
expand_moreValve cover
All Vauxhall diesel straight-4 1.7 L A 17 DTJ engines 7.38 lbf⋅ft
All Vauxhall diesel straight-4 1.7 L A 17 DTR engines 7.38 lbf⋅ft
All Vauxhall diesel straight-4 1.7 L Z 17 DTJ engines 7.38 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreEngine block
expand_moreConnecting rod bearing
expand_moreAll Vauxhall CNG straight-4 1.6 L A 16 XNT engines
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 30°
Third stage 15°
expand_moreAll Vauxhall diesel straight-4 1.7 L A 17 DTR engines
First stage 18.44 lbf⋅ft
Replace screws and nuts.
Second stage 100°
Third stage 25°
expand_moreAll Vauxhall gasoline/natural gas straight-4 1.6 L Z 16 YNG engines
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 30°
expand_moreAll Vauxhall diesel straight-4 1.7 L Z 17 DTJ engines
First stage 18.44 lbf⋅ft
Replace screws and nuts.
Second stage 100°
Third stage 25°
expand_moreAll Vauxhall diesel straight-4 1.9 L Z 19 DT engines
First stage 18.44 lbf⋅ft
Use new screws.
Second stage 60°
expand_moreAll Vauxhall gasoline straight-4 2.2 L Z 22 YH engines
First stage 18.44 lbf⋅ft
Use new screws.
Second stage 50°
Third stage 50°
Fourth stage 10°
expand_moreAll other modifications
First stage 25.81 lbf⋅ft
Use new screws.
Second stage 45°
Third stage 15°
expand_moreCrankshaft central screws
expand_moreAll Vauxhall CNG straight-4 1.6 L A 16 XNT engines
First stage 66.38 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
All Vauxhall diesel straight-4 1.7 L A 17 DTJ engines 144.56 lbf⋅ft
All Vauxhall diesel straight-4 1.7 L A 17 DTR engines 144.56 lbf⋅ft
expand_moreAll Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines
First stage 70.07 lbf⋅ft
Use new screw.
Second stage 45°
Third stage 15°
expand_moreAll Vauxhall gasoline straight-4 1.6 L Z 16 XER engines
First stage 70.07 lbf⋅ft
Use new screws with the screw- locking compound.
Second stage 45°
Third stage 15°
All Vauxhall diesel straight-4 1.7 L Z 17 DTJ engines 144.56 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines 250.77 lbf⋅ft
Left-hand thread
All Vauxhall diesel straight-4 1.9 L Z 19 DTH engines 250.77 lbf⋅ft
Use new screw. (left-hand thread)
All Vauxhall diesel straight-4 1.9 L Z 19 DTL engines 250.77 lbf⋅ft
Left-hand thread
expand_moreAll Vauxhall gasoline straight-4 2.0 L Z 20 LEH engines
First stage 95.88 lbf⋅ft
Use new screw.
Second stage 40–50°
expand_moreAll Vauxhall gasoline straight-4 2.0 L Z 20 LER engines
First stage 95.88 lbf⋅ft
Use new screw.
Second stage 40–50°
expand_moreAll Vauxhall gasoline straight-4 2.2 L Z 22 YH engines
First stage 73.76 lbf⋅ft
Use new screw.
Second stage 75°
Third stage 15°
expand_moreCrankshaft pulley
All Vauxhall gasoline/natural gas straight-4 1.6 L Z 16 YNG engines 44.25 lbf⋅ft
Replace screws.
All Vauxhall diesel straight-4 1.9 L Z 19 DTH engines 18.44 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreDrive plate
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines 118.01 lbf⋅ft
Replace screws.
All Vauxhall diesel straight-4 1.9 L Z 19 DTH engines 118.01 lbf⋅ft
Replace screws.
expand_moreAll Vauxhall gasoline straight-4 2.2 L Z 22 YH engines
First stage 39.09 lbf⋅ft
Replace screws.
Second stage 25°
expand_moreFlywheel
expand_moreAll Vauxhall diesel straight-4 1.7 L A 17 DTR engines
First stage 62.69 lbf⋅ft
Replace screws.
Second stage 30°
Third stage 15°
expand_moreAll Vauxhall gasoline straight-4 1.6 L Z 16 XER engines
First stage 22.13 lbf⋅ft
Second stage 30°
Third stage 15°
expand_moreAll Vauxhall diesel straight-4 1.7 L Z 17 DTJ engines
First stage 62.69 lbf⋅ft
Replace screws.
Second stage 30°
Third stage 15°
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines 118.01 lbf⋅ft
Replace screws.
All Vauxhall diesel straight-4 1.9 L Z 19 DTH engines 118.01 lbf⋅ft
Replace screws.
All Vauxhall diesel straight-4 1.9 L Z 19 DTL engines 118.01 lbf⋅ft
Replace screws.
expand_moreAll Vauxhall gasoline straight-4 2.0 L Z 20 LEH engines
First stage 47.94 lbf⋅ft
Replace screws. Use screw-locking compound.
Second stage 30°
Third stage 15°
expand_moreAll Vauxhall gasoline straight-4 2.0 L Z 20 LER engines
First stage 47.94 lbf⋅ft
Replace screws. Use screw-locking compound.
Second stage 30°
Third stage 15°
expand_moreAll Vauxhall gasoline straight-4 2.2 L Z 22 YH engines
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 30°
Third stage 15°
expand_moreAll other modifications
First stage 25.81 lbf⋅ft
Replace screws.
Second stage 30°
Third stage 15°
expand_moreMain bearing
expand_moreAll Vauxhall CNG straight-4 1.6 L A 16 XNT engines
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
expand_moreAll Vauxhall diesel straight-4 1.7 L A 17 DTR engines
First stage 28.76 lbf⋅ft
helically from the inside out
Second stage 60°
Use new screws.
expand_moreAll Vauxhall gasoline/natural gas straight-4 1.6 L Z 16 YNG engines
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
expand_moreAll Vauxhall diesel straight-4 1.7 L Z 17 DTJ engines
First stage 28.76 lbf⋅ft
helically from the inside out
Second stage 60°
Use new screws.
expand_moreAll Vauxhall diesel straight-4 1.9 L Z 19 DT engines
First stage 18.44 lbf⋅ft
Use new screws.
Second stage 100°
helically from the inside out
expand_moreAll Vauxhall gasoline straight-4 2.2 L Z 22 YH engines
expand_moreM10
First stage 14.75 lbf⋅ft
Use new screws.
Second stage 70°
Third stage 15°
Figure 11. Engine block, Main bearing, Vauxhall gasoline straight-4 2.2 L Z 22 YH.
Figure 11. Engine block, Main bearing, Vauxhall gasoline straight-4 2.2 L Z 22 YH.
M8 16.23 lbf⋅ft
See figure 11.
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Use new screws.
Second stage 45°
Third stage 15°
expand_moreVibration damper
expand_moreAll Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines
First stage 70.07 lbf⋅ft
Second stage 30°
Third stage 15°
expand_moreAll Vauxhall gasoline/natural gas straight-4 1.6 L Z 16 YNG engines
First stage 70.07 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
All other modifications 18.44 lbf⋅ft
expand_moreEngine control
expand_moreBalance shaft timing chain guide rail
2.2 with gasoline straight-4 2.2 L 148 HP engine (2005.7–2014.11) 7.38 lbf⋅ft
expand_moreBalance shaft timing chain tension rail
2.2 with gasoline straight-4 2.2 L 148 HP engine (2005.7–2014.11) 7.38 lbf⋅ft
expand_moreCamshaft adjuster
expand_moreAll Vauxhall gasoline straight-4 1.8 L Z 18 XER engines
First stage 47.94 lbf⋅ft
Replace screws.
Second stage 125°
Third stage 15°
Locking screws 22.13 lbf⋅ft
expand_moreAll other modifications
First stage 47.94 lbf⋅ft
Replace screws.
Second stage 120°
Third stage 15°
Locking screws 22.13 lbf⋅ft
expand_moreCamshaft drive belt deflection pulley
All Vauxhall diesel straight-4 1.7 L A 17 DTJ engines 59 lbf⋅ft
All Vauxhall diesel straight-4 1.7 L A 17 DTR engines 59 lbf⋅ft
All Vauxhall diesel straight-4 1.7 L Z 17 DTJ engines 59 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines 36.88 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTH engines 36.88 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTL engines 36.88 lbf⋅ft
expand_moreAll Vauxhall gasoline straight-4 2.0 L Z 20 LEH engines
Inlet camshaft 18.44 lbf⋅ft
Outlet camshaft 18.44 lbf⋅ft
expand_moreAll Vauxhall gasoline straight-4 2.0 L Z 20 LER engines
Inlet camshaft 18.44 lbf⋅ft
Outlet camshaft 18.44 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Replace screws.
expand_moreCamshaft timing chain guide rail
2.2 with gasoline straight-4 2.2 L 148 HP engine (2005.7–2014.11) 7.38 lbf⋅ft
expand_moreCamshaft timing chain slip rail
2.2 with gasoline straight-4 2.2 L 148 HP engine (2005.7–2014.11) 5.9 lbf⋅ft
expand_moreCamshaft timing chain tensioning rail
2.2 with gasoline straight-4 2.2 L 148 HP engine (2005.7–2014.11) 7.38 lbf⋅ft
expand_moreCamshaft timing gear
All Vauxhall diesel straight-4 1.7 L A 17 DTJ engines 81.87 lbf⋅ft
All Vauxhall diesel straight-4 1.7 L A 17 DTR engines 81.87 lbf⋅ft
All Vauxhall diesel straight-4 1.7 L Z 17 DTJ engines 81.87 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines 88.51 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTH engines 88.51 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTL engines 88.51 lbf⋅ft
expand_moreAll Vauxhall gasoline straight-4 2.2 L Z 22 YH engines
First stage 62.69 lbf⋅ft
Replace bolt.
Second stage 30°
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 60°
Third stage 15°
expand_moreControl drive chain tensioner
2.2 with gasoline straight-4 2.2 L 148 HP engine (2005.7–2014.11) 55.32 lbf⋅ft
Drive belt tensioner device 14.75 lbf⋅ft
expand_moreDrive chain balance shaft tensioner
2.2 with gasoline straight-4 2.2 L 148 HP engine (2005.7–2014.11) 7.38 lbf⋅ft
expand_moreInlet camshaft wheel
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 60°
Third stage 15°
expand_moreOutlet camshaft wheel
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 60°
Third stage 15°
expand_moreTiming case cover
2.2 with gasoline straight-4 2.2 L 148 HP engine (2005.7–2014.11) 15.49 lbf⋅ft
expand_moreToothed belt guard
All Vauxhall diesel straight-4 1.7 L A 17 DTJ engines 7.38 lbf⋅ft
All Vauxhall diesel straight-4 1.7 L A 17 DTR engines 7.38 lbf⋅ft
expand_moreAll Vauxhall gasoline/natural gas straight-4 1.6 L Z 16 YNG engines
M6 6.64 lbf⋅ft
M8 18.44 lbf⋅ft
All Vauxhall diesel straight-4 1.7 L Z 17 DTJ engines 7.38 lbf⋅ft
All other modifications 4.43 lbf⋅ft
expand_moreToothed belt guard at the bottom
All Vauxhall CNG straight-4 1.6 L A 16 XNT engines 2.95 lbf⋅ft
All Vauxhall CNG straight-4 1.6 L Z 16 XNT engines 2.95 lbf⋅ft
All other modifications 4.43 lbf⋅ft
expand_moreToothed belt guard at the top
All Vauxhall gasoline straight-4 2.0 L Z 20 LEH engines 4.43 lbf⋅ft
All Vauxhall gasoline straight-4 2.0 L Z 20 LER engines 4.43 lbf⋅ft
All other modifications 2.95 lbf⋅ft
expand_moreToothed belt tensioning roller
All Vauxhall diesel straight-4 1.7 L A 17 DTJ engines 36.14 lbf⋅ft
All Vauxhall diesel straight-4 1.7 L A 17 DTR engines 36.14 lbf⋅ft
All Vauxhall diesel straight-4 1.7 L Z 17 DTJ engines 36.14 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines 18.44 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTH engines 18.44 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTL engines 18.44 lbf⋅ft
All other modifications 14.75 lbf⋅ft
Replace screws.
expand_moreEngine lubrication
expand_moreOil cooler
expand_moreAll Vauxhall diesel straight-4 1.9 L Z 19 DT engines
M8 18.44 lbf⋅ft
expand_moreOil drain plug
All Vauxhall CNG straight-4 1.6 L A 16 XNT engines 10.33 lbf⋅ft
All Vauxhall diesel straight-4 1.7 L A 17 DTR engines 14.75 lbf⋅ft
All Vauxhall CNG straight-4 1.6 L Z 16 XNT engines 10.33 lbf⋅ft
expand_moreAll Vauxhall gasoline/natural gas straight-4 1.6 L Z 16 YNG engines
Hexagon head screws 33.19 lbf⋅ft
Torx screws 10.33 lbf⋅ft
All Vauxhall diesel straight-4 1.7 L Z 17 DTJ engines 14.75 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines 14.75 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTH engines 14.75 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTL engines 14.75 lbf⋅ft
All Vauxhall gasoline straight-4 2.0 L Z 20 LEH engines 7.38 lbf⋅ft
All Vauxhall gasoline straight-4 2.0 L Z 20 LER engines 7.38 lbf⋅ft
All Vauxhall gasoline straight-4 2.2 L Z 22 YH engines 18.44 lbf⋅ft
All other modifications 10.33 lbf⋅ft
expand_moreOil filter
All Vauxhall gasoline/natural gas straight-4 1.6 L Z 16 YNG engines 11.06 lbf⋅ft
expand_moreOil filter housing
expand_moreAll Vauxhall diesel straight-4 1.9 L Z 19 DT engines
Oil filter cover 18.44 lbf⋅ft
expand_moreOn the engine block
M10 36.88 lbf⋅ft
Use screw-locking compound.
All other modifications 18.44 lbf⋅ft
expand_moreOil lines
expand_moreOil feed lines at the turbo charger
Banjo screws 11.06 lbf⋅ft
Replace sealing rings.
expand_moreReturn line at the cylinder head
M8 18.44 lbf⋅ft
Replace sealing rings.
expand_moreReturn line at turbocharger
M6 6.64 lbf⋅ft
Replace sealing rings.
expand_moreOil pump
All Vauxhall CNG straight-4 1.6 L A 16 XNT engines 5.9 lbf⋅ft
All Vauxhall CNG straight-4 1.6 L Z 16 XNT engines 5.9 lbf⋅ft
All Vauxhall gasoline/natural gas straight-4 1.6 L Z 16 YNG engines 7.38 lbf⋅ft
expand_moreOil sump
expand_moreAll Vauxhall CNG straight-4 1.6 L A 16 XNT engines
At the gearbox 29.5 lbf⋅ft
Otherwise 7.38 lbf⋅ft
expand_moreAll Vauxhall diesel straight-4 1.7 L A 17 DTR engines
At the gearbox 29.5 lbf⋅ft
Oil sump lower part 7.38 lbf⋅ft
Oil sump top part 7.38 lbf⋅ft
expand_moreAll Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines
At the gearbox 29.5 lbf⋅ft
Otherwise 7.38 lbf⋅ft
expand_moreAll Vauxhall gasoline straight-4 1.6 L Z 16 XER engines
At the gearbox 29.5 lbf⋅ft
On the engine block 7.38 lbf⋅ft
expand_moreAll Vauxhall gasoline/natural gas straight-4 1.6 L Z 16 YNG engines
On the engine block 7.38 lbf⋅ft
Clean the thread and use screw-locking compound.
On gearbox case 29.5 lbf⋅ft
expand_moreAll Vauxhall diesel straight-4 1.7 L Z 17 DTJ engines
At the gearbox 29.5 lbf⋅ft
Oil sump lower part 7.38 lbf⋅ft
Oil sump top part 7.38 lbf⋅ft
expand_moreAll Vauxhall gasoline straight-4 1.8 L Z 18 XER engines
At the gearbox 29.5 lbf⋅ft
On the engine block 7.38 lbf⋅ft
expand_moreAll Vauxhall diesel straight-4 1.9 L Z 19 DT engines
At the gearbox 29.5 lbf⋅ft
expand_moreOn the engine block
M6 6.64 lbf⋅ft
M8 18.44 lbf⋅ft
expand_moreAll Vauxhall gasoline straight-4 2.0 L Z 20 LEH engines
expand_moreOil sump top part
At the gearbox 29.5 lbf⋅ft
On the engine block 14.75 lbf⋅ft
expand_moreOil sump lower part
First stage 5.9 lbf⋅ft
Second stage 30°
expand_moreAll Vauxhall gasoline straight-4 2.0 L Z 20 LER engines
expand_moreOil sump top part
At the gearbox 29.5 lbf⋅ft
On the engine block 14.75 lbf⋅ft
expand_moreOil sump lower part
First stage 5.9 lbf⋅ft
Second stage 30°
expand_moreAll Vauxhall gasoline straight-4 2.2 L Z 22 YH engines
At the gearbox 29.5 lbf⋅ft
On the engine block 16.96 lbf⋅ft
Tighten the screws crosswise.
expand_moreEngine management
expand_moreCamshaft sensor
All Vauxhall diesel straight-4 1.7 L A 17 DTJ engines 7.38 lbf⋅ft
All Vauxhall diesel straight-4 1.7 L A 17 DTR engines 7.38 lbf⋅ft
All Vauxhall gasoline/natural gas straight-4 1.6 L Z 16 YNG engines 5.9 lbf⋅ft
All Vauxhall diesel straight-4 1.7 L Z 17 DTJ engines 7.38 lbf⋅ft
All Vauxhall gasoline straight-4 2.2 L Z 22 YH engines 5.9 lbf⋅ft
All other modifications 4.43 lbf⋅ft
expand_moreCharge air pressure sensor
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines 6.64 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTH engines 6.64 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTL engines 6.64 lbf⋅ft
All other modifications 3.69 lbf⋅ft
expand_moreCrankshaft sensor
All Vauxhall diesel straight-4 1.7 L A 17 DTJ engines 7.38 lbf⋅ft
All Vauxhall diesel straight-4 1.7 L A 17 DTR engines 7.38 lbf⋅ft
All Vauxhall gasoline/natural gas straight-4 1.6 L Z 16 YNG engines 7.38 lbf⋅ft
All Vauxhall diesel straight-4 1.7 L Z 17 DTJ engines 7.38 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines 6.64 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTH engines 6.64 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTL engines 6.64 lbf⋅ft
All Vauxhall gasoline straight-4 2.2 L Z 22 YH engines 6.64 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreGlow plugs
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines 5.9 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTH engines 5.9 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTL engines 5.9 lbf⋅ft
All other modifications 10.33 lbf⋅ft
Knock sensor 14.75 lbf⋅ft
expand_moreLambda sensor
All Vauxhall gasoline straight-4 2.2 L Z 22 YH engines 31.72 lbf⋅ft
All other modifications 29.5 lbf⋅ft
Use hot screw paste
expand_moreEngine mounting
expand_moreEngine bracket
expand_moreAll Vauxhall CNG straight-4 1.6 L A 16 XNT engines
expand_moreOn the engine block
Right 36.88 lbf⋅ft
All Vauxhall diesel straight-4 1.7 L A 17 DTJ engines 44.25 lbf⋅ft
All Vauxhall diesel straight-4 1.7 L A 17 DTR engines 44.25 lbf⋅ft
All Vauxhall gasoline straight-4 1.6 L Z 16 XE1 engines 40.57 lbf⋅ft
All Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines 40.57 lbf⋅ft
expand_moreAll Vauxhall gasoline/natural gas straight-4 1.6 L Z 16 YNG engines
expand_moreAt the gearbox
Left 25.81 lbf⋅ft
Rear 59 lbf⋅ft
Clean the thread and use screw-locking compound.
expand_moreOn the engine block
expand_moreRight
First stage 47.94 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
All Vauxhall diesel straight-4 1.7 L Z 17 DTJ engines 44.25 lbf⋅ft
expand_moreAll Vauxhall diesel straight-4 1.9 L Z 19 DT engines
M10 36.88 lbf⋅ft
M8 18.44 lbf⋅ft
All other modifications 36.88 lbf⋅ft
expand_moreEngine mounting
expand_moreAll Vauxhall CNG straight-4 1.6 L A 16 XNT engines
expand_moreOn chassis
Right 25.81 lbf⋅ft
All Vauxhall gasoline/natural gas straight-4 1.6 L Z 16 YNG engines 40.57 lbf⋅ft
expand_moreAll Vauxhall gasoline straight-4 2.0 L Z 20 LEH engines
On chassis 25.81 lbf⋅ft
Replace screws.
On engine bracket 40.57 lbf⋅ft
Replace screws.
expand_moreAll Vauxhall gasoline straight-4 2.0 L Z 20 LER engines
On chassis 25.81 lbf⋅ft
Replace screws.
On engine bracket 40.57 lbf⋅ft
Replace screws.
expand_moreAll other modifications
On chassis 25.81 lbf⋅ft
On engine bracket 40.57 lbf⋅ft
Engine suspension 40.57 lbf⋅ft
expand_moreSubframe
First stage 66.38 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
expand_moreSubframe stiffening plate
First stage 66.38 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
expand_moreTorque arm
expand_moreAt the subframe
Bottom 40.57 lbf⋅ft
Replace nuts.
expand_moreAt the gearbox
Bottom 40.57 lbf⋅ft
Torque support bracket 59 lbf⋅ft
expand_moreExhaust system
expand_moreCatalytic converter
expand_moreAll Vauxhall gasoline/natural gas straight-4 1.6 L Z 16 YNG engines
On exhaust manifold 25.81 lbf⋅ft
expand_moreAll Vauxhall diesel straight-4 1.9 L Z 19 DT engines
Clamps 47.2 lbf⋅ft
Nuts 18.44 lbf⋅ft
Screws 18.44 lbf⋅ft
expand_moreAll other modifications
At the turbocharger 33.19 lbf⋅ft
Catalytic converter bracket 18.44 lbf⋅ft
expand_moreExhaust manifold
All Vauxhall gasoline straight-4 1.6 L A 16 XER engines 16.23 lbf⋅ft
Replace nuts.
All Vauxhall CNG straight-4 1.6 L A 16 XNT engines 8.85 lbf⋅ft
Tighten in several steps.
expand_moreAll Vauxhall diesel straight-4 1.7 L A 17 DTR engines
expand_moreScrews, bottom
First stage 50.89 lbf⋅ft
helically from the inside out
expand_moreTop screws
Second stage 50.89 lbf⋅ft
Replace screws and nuts.
All Vauxhall gasoline straight-4 1.8 L A 18 XER engines 14.75 lbf⋅ft
All Vauxhall gasoline straight-4 1.6 L Z 16 XE1 engines 11.06 lbf⋅ft
Replace screws and nuts.
All Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines 11.06 lbf⋅ft
Replace screws and nuts.
All Vauxhall gasoline straight-4 1.6 L Z 16 XER engines 16.23 lbf⋅ft
Replace nuts.
All Vauxhall CNG straight-4 1.6 L Z 16 XNT engines 8.85 lbf⋅ft
Tighten in several steps.
All Vauxhall gasoline/natural gas straight-4 1.6 L Z 16 YNG engines 8.85 lbf⋅ft
Used new screws and nuts. Re-tighten.
All Vauxhall diesel straight-4 1.7 L Z 17 DTJ engines 50.89 lbf⋅ft
Replace screws and nuts.
All Vauxhall gasoline straight-4 1.8 L Z 18 XER engines 14.75 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines 18.44 lbf⋅ft
Replace nuts.
All Vauxhall diesel straight-4 1.9 L Z 19 DTH engines 18.44 lbf⋅ft
Replace nuts.
All Vauxhall diesel straight-4 1.9 L Z 19 DTL engines 18.44 lbf⋅ft
Replace nuts.
All Vauxhall gasoline straight-4 2.2 L Z 22 YH engines 8.85 lbf⋅ft
Replace nuts.
Exhaust pipe 14.75 lbf⋅ft
Replace nuts.
expand_moreFuel supply
Fuel lines 11.06 lbf⋅ft
expand_moreIgnition system
Spark plugs 18.44 lbf⋅ft
expand_moreStart system
expand_moreStarter
expand_moreAll Vauxhall diesel straight-4 1.7 L A 17 DTR engines
At the gearbox 44.25 lbf⋅ft
On the engine block 28.03 lbf⋅ft
expand_moreAll Vauxhall gasoline/natural gas straight-4 1.6 L Z 16 YNG engines
At the gearbox 29.5 lbf⋅ft
On the engine block 18.44 lbf⋅ft
expand_moreAll Vauxhall diesel straight-4 1.7 L Z 17 DTJ engines
At the gearbox 44.25 lbf⋅ft
On the engine block 28.03 lbf⋅ft
expand_moreAll Vauxhall gasoline straight-4 2.0 L Z 20 LEH engines
At the gearbox 44.25 lbf⋅ft
On the engine block 33.19 lbf⋅ft
expand_moreAll Vauxhall gasoline straight-4 2.0 L Z 20 LER engines
At the gearbox 44.25 lbf⋅ft
On the engine block 33.19 lbf⋅ft
All Vauxhall gasoline straight-4 2.2 L Z 22 YH engines 29.5 lbf⋅ft
All other modifications 18.44 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2009 Vauxhall Zafira MPV user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Vauxhall warranty policy for your region. In some regions DIY service may invalidate your warranty.

Table of Contents

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Vauxhall Zafira MPV service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2009 Vauxhall Zafira MPV you're not only saving money, but also also improving your technical skills and learning something new.

Vauxhall Zafira MPV Second generation facelift (MK2) model years

Units:
facebook twitter reddit linkedin messenger whatsapp telegram skype email chat