in your garage to make future searches easy.

Condition Value
Rear axle first brake drum machining size 9.11 in
Front axle brake disc diameter 1.01 ft
Front axle brake disc thickness 0.98 in
Front axle brake disc minimal thickness 0.87 in
expand_moreFront axle brake lining thickness
Without backing plate 0.55 in
expand_moreFront axle brake lining minimal thickness
Without backing plate 0.079 in
Front axle brake piston diameter 2.24 in
Maximum lateral run-out of front axle brake disc 0.0039 in
Maximum lateral run-out of rear axle brake disc 0.0039 in
Maximum rear axle brake drum adjustment dimension 9.09 in
Rear axle brake disc diameter 10.39 in
Rear axle brake disc thickness 0.39 in
Rear axle minimal brake disc thickness 0.31 in
Rear axle brake drum diameter 9.06 in
expand_moreRear axle brake lining thickness
expand_more1.6 16V with gasoline straight-4 1.6 L 99 HP at 5800 RPM, 135 N⋅m at 3400 RPM engine (1999.4–2005.8)
expand_moreWithout backing plate
Disc brake 0.41 in
Drum brake 0.2 in
expand_more1.6 CNG with gasoline/natural gas straight-4 1.6 L 95 HP engine (2001.9–2005.6)
expand_moreWithout backing plate
Disc brake 0.41 in
Drum brake 0.2 in
expand_moreAll other modifications
Without backing plate 0.41 in
expand_moreRear axle minimal brake lining thickness
expand_more1.6 16V with gasoline straight-4 1.6 L 99 HP at 5800 RPM, 135 N⋅m at 3400 RPM engine (1999.4–2005.8)
expand_moreWithout backing plate
Disc brake 0.079 in
Drum brake 0.039 in
expand_more1.6 CNG with gasoline/natural gas straight-4 1.6 L 95 HP engine (2001.9–2005.6)
expand_moreWithout backing plate
Disc brake 0.079 in
Drum brake 0.039 in
expand_moreAll other modifications
Without backing plate 0.079 in
Rear axle brake piston diameter 1.5 in
Wheel brake cylinder diameter 0.81 in

Brake system is the most important system in your 2002 Zafira MPV. Check pads and disks from time to time and replace them as they worn below minimum thickness allowed by Vauxhall.

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2002 Vauxhall Zafira MPV user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Vauxhall warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Vauxhall Zafira MPV service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2002 Vauxhall Zafira MPV you're not only saving money, but also also improving your technical skills and learning something new.

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