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Condition Value
expand_moreAir intake system
expand_moreIntake manifold
Lower section of intake manifold 15.49 lbf⋅ft
Upper section of intake manifold 6.64 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 630 133 HP 8.85 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 730 133 HP 8.85 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 630 143 HP 8.85 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 730 143 HP 8.85 lbf⋅ft
Vauxhall diesel straight-4 1.9 L F9Q 762 79 HP 20.65 lbf⋅ft
All other modifications 6.64 lbf⋅ft
expand_moreAuxiliary assemblies
expand_moreAuxiliary drive belt deflection pulley
Vauxhall diesel straight-4 2.5 L G9U 630 133 HP 22.13 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 730 133 HP 22.13 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 630 143 HP 22.13 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 730 143 HP 22.13 lbf⋅ft
All other modifications 32.45 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
Vauxhall gasoline straight-4 2.0 L F4R 720 118 HP 40.57 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 730 143 HP 15.49 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 630 143 HP 15.49 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
All Vauxhall gasoline straight-4 2.0 L F4R 820 engines 36.88 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L F9Q 762 engines 14.75 lbf⋅ft
expand_moreAir-conditioning compressor
Vauxhall diesel straight-4 2.5 L G9U 630 143 HP 14.75 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 730 143 HP 14.75 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreAir-conditioning compressor bracket
Vauxhall gasoline straight-4 2.0 L F4R 820 115 HP, 190 N⋅m at 3750 RPM 32.45 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 630 133 HP 22.13 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 730 133 HP 22.13 lbf⋅ft
Air-conditioning compressor pressure line 5.9 lbf⋅ft
Replace the O ring.
expand_moreAlternator
Vauxhall diesel straight-4 2.5 L G9U 630 143 HP 22.13 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 730 143 HP 22.13 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreGenerator bracket
Vauxhall gasoline straight-4 2.0 L F4R 820 115 HP, 190 N⋅m at 3750 RPM 32.45 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 630 133 HP 22.13 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 730 133 HP 22.13 lbf⋅ft
Hydraulic lines at the servo-steering pump 17.7 lbf⋅ft
Servo pump pulley 7.38 lbf⋅ft
expand_moreServo steering pump
Vauxhall gasoline straight-4 2.0 L F4R 820 115 HP, 190 N⋅m at 3750 RPM 16.23 lbf⋅ft
Vauxhall gasoline straight-4 2.0 L F4R 720 118 HP 18.44 lbf⋅ft
Vauxhall diesel straight-4 1.9 L F9Q 762 79 HP 18.44 lbf⋅ft
All other modifications 15.49 lbf⋅ft
expand_moreVacuum pump
Vauxhall diesel straight-4 2.5 L G9U 630 133 HP 16.96 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 730 133 HP 16.96 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 630 143 HP 16.96 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 730 143 HP 16.96 lbf⋅ft
Vauxhall diesel straight-4 1.9 L F9Q 762 79 HP 16.96 lbf⋅ft
All other modifications 11.06 lbf⋅ft
expand_moreCarburetion
expand_moreExhaust gas return valve
1.9 DI with diesel straight-4 1.9 L 79 HP engine (2003.4–2014.7) 15.49 lbf⋅ft
expand_moreFuel-distributing pipe
All Vauxhall gasoline straight-4 2.0 L F4R 720 engines 6.64 lbf⋅ft
All Vauxhall gasoline straight-4 2.0 L F4R 820 engines 6.64 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L F9Q 762 engines 16.23 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreHigh-pressure line
1.9 DI with diesel straight-4 1.9 L 79 HP engine (2003.4–2014.7) 18.44 lbf⋅ft
expand_moreHigh-pressure pump
1.9 DI with diesel straight-4 1.9 L 79 HP engine (2003.4–2014.7) 22.13 lbf⋅ft
expand_moreHigh-pressure pump pulley
Vauxhall diesel straight-4 2.5 L G9U 630 143 HP 22.13 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 730 143 HP 22.13 lbf⋅ft
First stage 11.06 lbf⋅ft
Second stage 60°
All other modifications 66.38 lbf⋅ft
expand_moreInjection nozzle (injector)
expand_moreStud screws
First stage 1.48 lbf⋅ft
Replace the stud bolt.
expand_moreNuts on the front side
Second stage 4.43 lbf⋅ft
Replace nuts.
expand_moreNuts on the flywheel side
Third stage 4.43 lbf⋅ft
Replace nuts.
Fourth stage 330390°
Variant 1 4.43 lbf⋅ft
Front side
expand_moreVariant 2
First stage 4.43 lbf⋅ft
Flywheel side
Second stage 360°
Vauxhall diesel straight-4 1.9 L F9Q 762 79 HP 18.44 lbf⋅ft
All other modifications 25.81 lbf⋅ft
expand_moreCharging
expand_moreTurbo charger
All Vauxhall diesel straight-4 1.9 L F9Q 762 engines 17.7 lbf⋅ft
Use new seals.
All other modifications 20.65 lbf⋅ft
on exhaust manifold
expand_moreTurbocharger oil feed line
1.9 DI with diesel straight-4 1.9 L 79 HP engine (2003.4–2014.7) 16.23 lbf⋅ft
Use new parts.
expand_moreTurbocharger oil return line
1.9 DI with diesel straight-4 1.9 L 79 HP engine (2003.4–2014.7) 8.85 lbf⋅ft
Use new seals.
expand_moreCooling system
expand_moreCoolant pump
Vauxhall gasoline straight-4 2.0 L F4R 820 115 HP, 190 N⋅m at 3750 RPM 12.54 lbf⋅ft
Vauxhall gasoline straight-4 2.0 L F4R 720 118 HP 12.54 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 630 133 HP 7.38 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 730 133 HP 7.38 lbf⋅ft
Variant 1 7.38 lbf⋅ft
Screws at the control unit housing.
Variant 2 44.25 lbf⋅ft
Gear at engine
All other modifications 18.44 lbf⋅ft
Coolant pump pulley 15.49 lbf⋅ft
expand_moreCoolant thermostat housing
1.9 DI with diesel straight-4 1.9 L 79 HP engine (2003.4–2014.7) 7.38 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
All Vauxhall diesel straight-4 1.9 L F9Q 762 engines 14.75 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreCylinder head screws
First stage 22.13 lbf⋅ft
Replace screws.
Second stage 22.13 lbf⋅ft
Third stage 155205°
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 100°
Third stage 100°
First stage 22.13 lbf⋅ft
Replace screws.
Second stage 22.13 lbf⋅ft
Third stage 22.13 lbf⋅ft
Fourth stage 294306°
First stage 22.13 lbf⋅ft
Replace screws.
Second stage 300°
First stage 22.13 lbf⋅ft
Tighten the new screws evenly in several steps.
Second stage 230°
Oil the screw lightly.
expand_moreAll other modifications
Figure 1. Cylinder head, Cylinder head screws, All other modifications.
Figure 1. Cylinder head, Cylinder head screws, All other modifications.
First stage 3.69 lbf⋅ft
Replace screws. See figure 1.
Second stage 22.13 lbf⋅ft
Third stage 300°
expand_moreCylinder head screws shank length (maximum)
2.0 16V with gasoline straight-4 2.0 L 118 HP engine (2003.4–2014.7) 4.67 in
Rocker bridge 9.59 lbf⋅ft
from outside to inside
expand_moreValve cover
expand_moreScrews 13 – 20 – 22 – 23
Figure 2. Cylinder head, Valve cover, Vauxhall gasoline straight-4 2.0 L F4R 820 115 HP, 190 N⋅m at 3750 RPM, Screws 13 – 20 – 22 – 23.
Figure 2. Cylinder head, Valve cover, Vauxhall gasoline straight-4 2.0 L F4R 820 115 HP, 190 N⋅m at 3750 RPM, Screws 13 – 20 – 22 – 23.
First stage 5.9 lbf⋅ft
See figure 2.
Third stage slacken
Fourth stage 8.85 lbf⋅ft
expand_moreScrews 1 – 2 – 3 – 4 – 5 – 6 – 7 – 8 – 9 – 10 – 11 – 12 – 14 – 15 – 16 – 17 – 18 – 19 – 21 – 24
Second stage 8.85 lbf⋅ft
First stage 5.9 lbf⋅ft
Second stage 8.85 lbf⋅ft
First stage 1.48 lbf⋅ft
Second stage 8.85 lbf⋅ft
All other modifications 8.85 lbf⋅ft
expand_moreEngine block
expand_moreConnecting rod bearing
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 104116°
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 4961°
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 55°
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 40°
expand_moreAll other modifications
First stage 18.44 lbf⋅ft
Second stage 55°
expand_moreCrankshaft central screws
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 100120°
Replace crankshaft pulley.
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 110°
First stage 36.88 lbf⋅ft
Second stage 8496°
First stage 36.88 lbf⋅ft
Second stage 8496°
First stage 14.75 lbf⋅ft
Use new screw.
Second stage 100130°
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Second stage 85°
expand_moreCrankshaft pulley
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 110°
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 115°
Third stage 15°
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Second stage 85°
Engine block closure screws 18.44 lbf⋅ft
expand_moreFlywheel
Vauxhall gasoline straight-4 2.0 L F4R 820 115 HP, 190 N⋅m at 3750 RPM 36.8840.57 lbf⋅ft
Vauxhall gasoline straight-4 2.0 L F4R 720 118 HP 36.8840.57 lbf⋅ft
Replace screws.
First stage 14.75 lbf⋅ft
Clean the thread, use new screws and screw-locking compound.
Second stage 45°
First stage 14.75 lbf⋅ft
Clean the thread, use new screws and screw-locking compound.
Second stage 45°
First stage 14.75 lbf⋅ft
Second stage 45°
Vauxhall diesel straight-4 1.9 L F9Q 762 79 HP 40.57 lbf⋅ft
expand_moreAll other modifications
First stage 22.13 lbf⋅ft
expand_moreSecond stage
First step 25.81 lbf⋅ft
Second step 40°
expand_moreMain bearing
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 5866°
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 5866°
All Vauxhall diesel straight-4 1.9 L F9Q 762 engines Component must not be knocked down.
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 140160°
expand_moreEngine control
expand_moreCamshaft drive belt deflection pulley
All Vauxhall gasoline straight-4 2.0 L F4R 720 engines 36.88 lbf⋅ft
All Vauxhall gasoline straight-4 2.0 L F4R 820 engines 36.88 lbf⋅ft
All other modifications 22.13 lbf⋅ft
Camshaft timing chain guide rail 18.44 lbf⋅ft
Replace bolt.
Camshaft timing chain tensioner 7.38 lbf⋅ft
Camshaft timing chain tensioning rail 18.44 lbf⋅ft
expand_moreCamshaft timing gear
First stage 22.13 lbf⋅ft
Replace nuts.
Second stage 86°
First stage 22.13 lbf⋅ft
Replace nuts.
Second stage 86°
expand_moreAll other modifications
expand_moreLeft
First stage 7.38 lbf⋅ft
Second stage 40°
expand_moreRight
First stage 14.75 lbf⋅ft
Second stage 35°
Chain tensioner 7.38 lbf⋅ft
expand_moreInlet camshaft wheel
First stage 22.13 lbf⋅ft
Replace nuts.
Second stage 8092°
First stage 22.13 lbf⋅ft
Replace nuts.
Second stage 8092°
All other modifications 7.38 lbf⋅ft
expand_moreOutlet camshaft wheel
First stage 22.13 lbf⋅ft
Replace nuts.
Second stage 8092°
First stage 22.13 lbf⋅ft
Replace nuts.
Second stage 8092°
All other modifications 7.38 lbf⋅ft
expand_moreTiming case cover
First stage 3.69 lbf⋅ft
Use sealant.
expand_moreM6
Second stage 11.8 lbf⋅ft
expand_moreM8
Second stage 13.28 lbf⋅ft
Toothed belt guard 7.38 lbf⋅ft
expand_moreToothed belt guard at the bottom
M6 5.9 lbf⋅ft
M8 13.28 lbf⋅ft
M6 5.9 lbf⋅ft
M8 13.28 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreToothed belt guard at the top
M10 28.03 lbf⋅ft
M8 13.28 lbf⋅ft
M10 28.03 lbf⋅ft
M8 13.28 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L F9Q 762 engines 7.38 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreToothed belt guard center
1.9 DI with diesel straight-4 1.9 L 79 HP engine (2003.4–2014.7) 7.38 lbf⋅ft
expand_moreToothed belt tensioning roller
First stage 5.16 lbf⋅ft
Second stage 20.65 lbf⋅ft
Nuts 20.65 lbf⋅ft
Nuts 36.88 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreEngine lubrication
expand_moreOil cooler
1.9 DI with diesel straight-4 1.9 L 79 HP engine (2003.4–2014.7) 40.57 lbf⋅ft
expand_moreOil drain plug
Vauxhall gasoline straight-4 2.0 L F4R 820 115 HP, 190 N⋅m at 3750 RPM 14.75 lbf⋅ft
Replace sealing rings.
Vauxhall diesel straight-4 2.5 L G9U 630 143 HP 14.75 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 730 143 HP 14.75 lbf⋅ft
All other modifications 13.28 lbf⋅ft
Replace sealing rings.
expand_moreOil filter
expand_moreOil filter housing
Vauxhall diesel straight-4 2.5 L G9U 730 143 HP 16.23 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 630 143 HP 16.23 lbf⋅ft
expand_moreAll other modifications
Oil filter cover 18.44 lbf⋅ft
Replace sealing rings.
expand_moreOil pressure sensor
1.9 DI with diesel straight-4 1.9 L 79 HP engine (2003.4–2014.7) 28.03 lbf⋅ft
expand_moreOil pump
Vauxhall gasoline straight-4 2.0 L F4R 820 115 HP, 190 N⋅m at 3750 RPM 18.44 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 630 133 HP 15.49 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 730 133 HP 15.49 lbf⋅ft
M6 7.38 lbf⋅ft
M8 18.44 lbf⋅ft
Vauxhall diesel straight-4 1.9 L F9Q 762 79 HP 18.44 lbf⋅ft
Replace screws.
expand_moreAll other modifications
First stage 3.69 lbf⋅ft
Second stage 18.44 lbf⋅ft
expand_moreOil sump
At the gearbox 32.45 lbf⋅ft
Variant 1 11.06 lbf⋅ft
Variant 2 13.28 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 730 133 HP 6.64 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 630 133 HP 6.64 lbf⋅ft
First stage 3.69 lbf⋅ft
Second stage 6.64 lbf⋅ft
expand_moreAll other modifications
First stage 3.69 lbf⋅ft
Second stage 11.8 lbf⋅ft
expand_moreEngine management
expand_moreCamshaft sensor
Vauxhall diesel straight-4 1.9 L F9Q 762 79 HP 3.69 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreCrankshaft sensor
All Vauxhall diesel straight-4 1.9 L F9Q 762 engines 2.95 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreGlow plugs
Vauxhall diesel straight-4 2.5 L G9U 630 133 HP 11.06 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 730 133 HP 11.06 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 730 143 HP 8.11 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 630 143 HP 8.11 lbf⋅ft
Vauxhall diesel straight-4 1.9 L F9Q 762 79 HP 11.06 lbf⋅ft
All other modifications 13.28 lbf⋅ft
Knock sensor 14.75 lbf⋅ft
expand_moreLambda sensor
All Vauxhall gasoline straight-4 2.0 L F4R 720 engines 33.19 lbf⋅ft
All Vauxhall gasoline straight-4 2.0 L F4R 820 engines 32.45 lbf⋅ft
expand_moreEngine mounting
expand_moreEngine bracket
Vauxhall diesel straight-4 2.5 L G9U 630 133 HP 18.44 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 730 133 HP 18.44 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 630 143 HP 18.44 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 730 143 HP 18.44 lbf⋅ft
All other modifications 44.25 lbf⋅ft
expand_moreEngine mounting
Nuts 32.45 lbf⋅ft
Replace screws.
Screws 47.94 lbf⋅ft
Replace screws.
Nuts 32.45 lbf⋅ft
Replace screws.
Screws 47.94 lbf⋅ft
Replace screws.
expand_moreAll other modifications
On engine bracket nuts 44.25 lbf⋅ft
Screws on the engine bracket 32.45 lbf⋅ft
expand_moreSubframe
Front 77.44 lbf⋅ft
Rear 88.51 lbf⋅ft
expand_moreTorque arm
On chassis 73.76 lbf⋅ft
On engine bracket 73.76 lbf⋅ft
expand_moreExhaust system
expand_moreCatalytic converter
At the turbocharger 14.75 lbf⋅ft
Use new seals.
expand_moreCatalytic converter bracket
Flywheel side 15.49 lbf⋅ft
expand_moreNuts
Front side 22.13 lbf⋅ft
expand_moreScrews
Front side 32.45 lbf⋅ft
expand_moreExhaust manifold
Vauxhall gasoline straight-4 2.0 L F4R 720 118 HP 16.23 lbf⋅ft
Nuts 22.13 lbf⋅ft
Stud screws 5.9 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 630 143 HP 22.13 lbf⋅ft
from inside to outside
Vauxhall diesel straight-4 2.5 L G9U 730 143 HP 22.13 lbf⋅ft
from inside to outside
Vauxhall diesel straight-4 1.9 L F9Q 762 79 HP 20.65 lbf⋅ft
expand_moreAll other modifications
First stage 13.28 lbf⋅ft
Second stage 24.34 lbf⋅ft
Exhaust manifold heat shields 7.38 lbf⋅ft
Exhaust pipe 15.49 lbf⋅ft
Exhaust pipe rear 15.49 lbf⋅ft
Exhaust system middle heat protection plate 11.06 lbf⋅ft
expand_moreFuel supply
expand_moreFuel filter housing
expand_more1.9 DI with diesel straight-4 1.9 L 79 HP engine (2003.4–2014.7)
Fuel filter cover 4.43 lbf⋅ft
Fuel lines 19.91 lbf⋅ft
on high-pressure pump
expand_moreIgnition system
expand_moreSpark plugs
All Vauxhall gasoline straight-4 2.0 L F4R 720 engines 19.91 lbf⋅ft
All Vauxhall gasoline straight-4 2.0 L F4R 820 engines 20.65 lbf⋅ft
expand_moreStart system
expand_moreStarter
Vauxhall gasoline straight-4 2.0 L F4R 820 115 HP, 190 N⋅m at 3750 RPM 28.03 lbf⋅ft
Nuts 6.64 lbf⋅ft
Screws 32.45 lbf⋅ft
All other modifications 32.45 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2006 Vauxhall Vivaro Chassis user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Vauxhall warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Vauxhall Vivaro Chassis service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2006 Vauxhall Vivaro Chassis you're not only saving money, but also also improving your technical skills and learning something new.

Units:
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