in your garage to make future searches easy.

Condition Value
expand_moreAir intake system
Intake manifold 7.38 lbf⋅ft
expand_moreAuxiliary assemblies
Air-conditioning compressor 18.44 lbf⋅ft
Air-conditioning compressor pressure line 5.9 lbf⋅ft
Alternator 18.44 lbf⋅ft
Generator bracket 45.73 lbf⋅ft
Hydraulic lines at the servo-steering pump 8.85 lbf⋅ft
Servo steering pump 5.9 lbf⋅ft
Vacuum pump 18.44 lbf⋅ft
expand_moreCarburetion
Exhaust gas return cooler 18.44 lbf⋅ft
Exhaust gas return valve 18.44 lbf⋅ft
Exhaust recirculation pipe 18.44 lbf⋅ft
Fuel-distributing pipe 18.44 lbf⋅ft
High-pressure line 17.720.65 lbf⋅ft
High-pressure pump 18.44 lbf⋅ft
Replace screws.
High-pressure pump drive wheel 66.38 lbf⋅ft
Replace nuts.
expand_moreInjection nozzle (injector)
First stage 5.16 lbf⋅ft
Replace screws.
Second stage 180°
expand_moreCharging
Charge air pipes 7.38 lbf⋅ft
expand_moreTurbo charger
First stage 11.06 lbf⋅ft
Replace nuts.
Second stage 18.44 lbf⋅ft
expand_moreHigh-pressure turbocharger
First stage 11.06 lbf⋅ft
Replace nuts.
Second stage 22.13 lbf⋅ft
expand_moreLow-pressure turbocharger
First stage 11.06 lbf⋅ft
Replace nuts.
Second stage 18.44 lbf⋅ft
expand_moreTurbocharger bracket
All Vauxhall diesel straight-4 1.6 L R9M 408 engines 18.44 lbf⋅ft
expand_moreLow-pressure side
First stage 11.06 lbf⋅ft
Second stage 18.44 lbf⋅ft
expand_moreTurbocharger oil feed line
At the turbocharger 11.8 lbf⋅ft
expand_moreTurbocharger oil return line
At the turbocharger 7.38 lbf⋅ft
expand_moreCooling system
Coolant pump 7.38 lbf⋅ft
Coolant pump pulley 7.38 lbf⋅ft
expand_moreCylinder head
Camshaft bearing 7.38 lbf⋅ft
expand_moreCylinder head screws
First stage 3.69 lbf⋅ft
Replace screws.
Second stage 22.13 lbf⋅ft
Third stage 300°
expand_moreValve cover
Figure 1. Cylinder head, Valve cover.
Figure 1. Cylinder head, Valve cover.
First stage 3.69 lbf⋅ft
See figure 1.
Second stage 8.85 lbf⋅ft
expand_moreEngine block
expand_moreConnecting rod bearing
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 110°
Crankcase ventilation 7.38 lbf⋅ft
expand_moreCrankshaft central screws
First stage 36.88 lbf⋅ft
Use new screw.
Second stage 150°
Engine block closure screws 18.44 lbf⋅ft
expand_moreFlywheel
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 60°
expand_moreMain bearing
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 14.75 lbf⋅ft
Third stage 6064°
expand_moreEngine control
Control drive chain guide rail 18.44 lbf⋅ft
Replace screws.
Control drive chain tensioner 7.38 lbf⋅ft
expand_moreInlet camshaft wheel
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 35°
expand_moreOutlet camshaft wheel
First stage 7.38 lbf⋅ft
Replace screws.
Second stage 40°
Timing case cover 11.06 lbf⋅ft
Use sealant.
expand_moreEngine lubrication
Oil cooler 7.38 lbf⋅ft
Oil drain plug 36.88 lbf⋅ft
expand_moreOil filter
Oil filter cover 18.44 lbf⋅ft
Slightly oil sealing lips.
Oil filter housing 7.38 lbf⋅ft
Oil pressure sensor 25.81 lbf⋅ft
expand_moreOil pump
M6 7.38 lbf⋅ft
M8 18.44 lbf⋅ft
Oil sump 8.85 lbf⋅ft
expand_moreEngine management
Camshaft sensor 7.38 lbf⋅ft
Charge air pressure sensor 2.95 lbf⋅ft
Crankshaft sensor 7.38 lbf⋅ft
expand_moreExhaust gas temperature sensor
All Vauxhall diesel straight-4 1.6 L R9M 408 engines 33.19 lbf⋅ft
All Vauxhall diesel straight-4 1.6 L R9M 450 engines 23.6 lbf⋅ft
Glow plugs 10.33 lbf⋅ft
Lambda sensor 32.45 lbf⋅ft
expand_moreEngine mounting
expand_moreEngine bracket
Right 51.63 lbf⋅ft
expand_moreEngine mounting
expand_moreAt the subframe
Left 45.73 lbf⋅ft
Rear 77.44 lbf⋅ft
expand_moreOn engine
Rear 206.52 lbf⋅ft
Right 45.73 lbf⋅ft
expand_moreTorque arm
At the subframe 88.51 lbf⋅ft
On engine 73.76 lbf⋅ft
expand_moreTorque support bracket
At the subframe 206.52 lbf⋅ft
expand_moreExhaust system
expand_moreCatalytic converter
Clamps 13.28 lbf⋅ft
Nuts 15.49 lbf⋅ft
Diesel particulate filter 15.49 lbf⋅ft
Replace screws.
Differential pressure sensor lines 15.49 lbf⋅ft
expand_moreExhaust manifold
First stage 11.06 lbf⋅ft
Replace nuts.
Second stage 22.13 lbf⋅ft
Exhaust manifold heat shields 18.44 lbf⋅ft
expand_moreExhaust pipe
Clamps 13.2818.44 lbf⋅ft
Exhaust pipe bracket 15.49 lbf⋅ft
Exhaust pipe rear 13.28 lbf⋅ft
Particle filter bracket 18.44 lbf⋅ft
Particulate filter heat protection plate 7.38 lbf⋅ft
expand_moreFuel supply
Fuel filter bracket 4.43 lbf⋅ft
Fuel filter housing 5.9 lbf⋅ft
expand_moreStart system
Starter 32.45 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2018 Vauxhall Vivaro Box Van user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Vauxhall warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Vauxhall Vivaro Box Van service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2018 Vauxhall Vivaro Box Van you're not only saving money, but also also improving your technical skills and learning something new.

Vauxhall Vivaro Box Van Second generation (MK2) model years

Units:
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