in your garage to make future searches easy.

Condition Value
expand_moreAxle drive
expand_moreFront axle drive shaft
At the gearbox 15.49 lbf⋅ft
Central nuts 206.52 lbf⋅ft
Replace nuts.
expand_moreClutch
Clutch pressure plate 14.75 lbf⋅ft
Clutch slave cylinder 8.11 lbf⋅ft
expand_moreGearbox
expand_moreGearbox flange connection at engine
Vauxhall gasoline straight-4 2.0 L F4R 720 118 HP 33.19 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 630 133 HP 33.19 lbf⋅ft
Vauxhall diesel straight-4 2.5 L G9U 730 133 HP 33.19 lbf⋅ft
Vauxhall diesel straight-4 1.9 L F9Q 762 79 HP 33.19 lbf⋅ft
Vauxhall diesel straight-4 1.9 L F9Q 760 99 HP 33.19 lbf⋅ft
All other modifications 36.88 lbf⋅ft
expand_moreGearbox lubrication
expand_moreGearbox oil drain plug
PF6 and PF6R gearboxes 13.28 lbf⋅ft
Replace sealing rings.
PK5 gearbox 17.7 lbf⋅ft
Replace sealing rings.
PK6 gearbox 17.7 lbf⋅ft
Replace sealing rings.
expand_moreGearbox mounting
expand_moreGearbox mounting
Left screws 62.69 lbf⋅ft
Nuts 44.25 lbf⋅ft
Replace nuts.
expand_moreGearbox support
Lateral-fitting screw 62.69 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2004 Vauxhall Vivaro Box Van user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Vauxhall warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Vauxhall Vivaro Box Van service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2004 Vauxhall Vivaro Box Van you're not only saving money, but also also improving your technical skills and learning something new.

Vauxhall Vivaro Box Van First generation (MK1) model years

Units:
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