2003 Vauxhall Vivaro Box Van engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


Vauxhall gasoline straight-4 2.0 L F4R 720 118 HP	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Vauxhall diesel straight-4 2.5 L G9U 630 133 HP	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Vauxhall diesel straight-4 2.5 L G9U 730 133 HP	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Vauxhall diesel straight-4 1.9 L F9Q 762 79 HP	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
Vauxhall diesel straight-4 1.9 L F9Q 760 99 HP	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt deflection pulley


Vauxhall diesel straight-4 2.5 L G9U 630 133 HP	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Vauxhall diesel straight-4 2.5 L G9U 730 133 HP	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All other modifications	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m

expand_moreAuxiliary drive belt tensioner


Vauxhall gasoline straight-4 2.0 L F4R 720 118 HP	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAuxiliary drive belt tensioner


All Vauxhall diesel straight-4 1.9 L F9Q 760 engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Vauxhall diesel straight-4 1.9 L F9Q 762 engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAir-conditioning compressor


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor bracket


Vauxhall diesel straight-4 2.5 L G9U 630 133 HP	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Vauxhall diesel straight-4 2.5 L G9U 730 133 HP	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m


Air-conditioning compressor pressure line	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace the O ring.

expand_moreAlternator


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreGenerator bracket


Vauxhall diesel straight-4 2.5 L G9U 730 133 HP	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Vauxhall diesel straight-4 2.5 L G9U 630 133 HP	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m


Hydraulic lines at the servo-steering pump	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Servo pump pulley	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreServo steering pump


Vauxhall gasoline straight-4 2.0 L F4R 720 118 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall diesel straight-4 1.9 L F9Q 762 79 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall diesel straight-4 1.9 L F9Q 760 99 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreVacuum pump


Vauxhall diesel straight-4 2.5 L G9U 630 133 HP	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Vauxhall diesel straight-4 2.5 L G9U 730 133 HP	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Vauxhall diesel straight-4 1.9 L F9Q 762 79 HP	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Vauxhall diesel straight-4 1.9 L F9Q 760 99 HP	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreCarburetion


Exhaust gas return valve	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreFuel-distributing pipe


All Vauxhall gasoline straight-4 2.0 L F4R 720 engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Vauxhall diesel straight-4 1.9 L F9Q 760 engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Vauxhall diesel straight-4 1.9 L F9Q 762 engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


High-pressure line	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
High-pressure pump	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreHigh-pressure pump pulley


Vauxhall diesel straight-4 2.5 L G9U 630 133 HP	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Vauxhall diesel straight-4 2.5 L G9U 730 133 HP	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m

expand_moreAll other modifications


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Second stage	60°60°60°

expand_moreInjection nozzle (injector)

expand_moreVauxhall diesel straight-4 2.5 L G9U 730 133 HP

expand_moreStud screws


First stage	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
Replace the stud bolt.

expand_moreNuts on the front side


Second stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Replace nuts.

expand_moreNuts on the flywheel side


Third stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Replace nuts.
Fourth stage	330–390°330–390°330–390°


Vauxhall diesel straight-4 1.9 L F9Q 762 79 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall diesel straight-4 1.9 L F9Q 760 99 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreCharging

expand_moreTurbo charger


All Vauxhall diesel straight-4 1.9 L F9Q 760 engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Use new seals.
All Vauxhall diesel straight-4 1.9 L F9Q 762 engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Use new seals.
All other modifications	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
on exhaust manifold


Turbocharger oil feed line	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Use new parts.
Turbocharger oil return line	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Use new seals.

expand_moreCooling system

expand_moreCoolant pump


Vauxhall gasoline straight-4 2.0 L F4R 720 118 HP	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Vauxhall diesel straight-4 2.5 L G9U 730 133 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Vauxhall diesel straight-4 2.5 L G9U 630 133 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Coolant pump pulley	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Coolant thermostat housing	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


All Vauxhall diesel straight-4 1.9 L F9Q 760 engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Vauxhall diesel straight-4 1.9 L F9Q 762 engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCylinder head screws

expand_moreVauxhall gasoline straight-4 2.0 L F4R 720 118 HP


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	100°100°100°
Third stage	100°100°100°

expand_moreVauxhall diesel straight-4 2.5 L G9U 730 133 HP

Figure 1. Cylinder head, Cylinder head screws, Vauxhall diesel straight-4 2.5 L G9U 730 133 HP.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws. See figure 1.
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Third stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Fourth stage	294–306°294–306°294–306°

expand_moreVauxhall diesel straight-4 1.9 L F9Q 762 79 HP


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Tighten the new screws evenly in several steps.
Second stage	230°230°230°
Oil the screw lightly.

expand_moreVauxhall diesel straight-4 1.9 L F9Q 760 99 HP


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws. See figure 1.
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Control tensioner
Third stage	230°230°230°

expand_moreAll other modifications

Figure 2. Cylinder head, Cylinder head screws, All other modifications.


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace screws. See figure 2.
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Third stage	300°300°300°

expand_moreCylinder head screws shank length (maximum)


2.0 16V with gasoline straight-4 2.0 L 118 HP engine (2001.8–2006.12)	4.67 in4.67 in118.5 mm


Rocker bridge	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
from outside to inside

expand_moreValve cover

expand_moreVauxhall gasoline straight-4 2.0 L F4R 720 118 HP


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Second stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreVauxhall diesel straight-4 2.5 L G9U 730 133 HP


First stage	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
Second stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m


All other modifications	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreVauxhall diesel straight-4 2.5 L G9U 730 133 HP


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	49–61°49–61°49–61°

expand_moreVauxhall diesel straight-4 1.9 L F9Q 762 79 HP


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	40°40°40°

expand_moreAll other modifications


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	55°55°55°

expand_moreCrankshaft central screws

expand_moreVauxhall gasoline straight-4 2.0 L F4R 720 118 HP


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	110°110°110°

expand_moreVauxhall diesel straight-4 2.5 L G9U 730 133 HP


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	84–96°84–96°84–96°

expand_moreVauxhall diesel straight-4 1.9 L F9Q 762 79 HP


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screw.
Second stage	100–130°100–130°100–130°

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	85°85°85°

expand_moreCrankshaft pulley

expand_moreAll Vauxhall gasoline straight-4 2.0 L F4R 720 engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	110°110°110°

expand_moreAll Vauxhall diesel straight-4 1.9 L F9Q 760 engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	115°115°115°
Third stage	15°15°15°

expand_moreAll Vauxhall diesel straight-4 1.9 L F9Q 762 engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	115–±15°

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	85°85°85°


Engine block closure screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreFlywheel


Vauxhall gasoline straight-4 2.0 L F4R 720 118 HP	36.88–40.57 lbf⋅ft36.88–40.57 lbf⋅ft50–55 N⋅m
Replace screws.

expand_moreVauxhall diesel straight-4 2.5 L G9U 730 133 HP


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Clean the thread, use new screws and screw-locking compound.
Second stage	45°45°45°


Vauxhall diesel straight-4 1.9 L F9Q 762 79 HP	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
Vauxhall diesel straight-4 1.9 L F9Q 760 99 HP	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreSecond stage


First step	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Second step	40°40°40°

expand_moreMain bearing

expand_moreAll Vauxhall gasoline straight-4 2.0 L F4R 720 engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	58–66°58–66°58–66°


All Vauxhall diesel straight-4 1.9 L F9Q 760 engines	Component must not be knocked down.
All Vauxhall diesel straight-4 1.9 L F9Q 762 engines	Component must not be knocked down.

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	140–160°140–160°140–160°

expand_moreEngine control

expand_moreCamshaft drive belt deflection pulley


All Vauxhall gasoline straight-4 2.0 L F4R 720 engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m


Camshaft timing chain guide rail	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace bolt.
Camshaft timing chain tensioner	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Camshaft timing chain tensioning rail	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCamshaft timing gear

expand_moreAll Vauxhall gasoline straight-4 2.0 L F4R 720 engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace nuts.
Second stage	86°86°86°


All Vauxhall diesel straight-4 1.9 L F9Q 760 engines	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
All Vauxhall diesel straight-4 1.9 L F9Q 762 engines	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreAll other modifications

expand_moreLeft


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	40°40°40°

expand_moreRight


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	35°35°35°


Chain tensioner	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreInlet camshaft wheel

expand_moreAll Vauxhall gasoline straight-4 2.0 L F4R 720 engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace nuts.
Second stage	80–92°80–92°80–92°


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOutlet camshaft wheel

expand_moreAll Vauxhall gasoline straight-4 2.0 L F4R 720 engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace nuts.
Second stage	80–92°80–92°80–92°


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreTiming case cover


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Use sealant.

expand_moreM6


Second stage	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreM8


Second stage	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m


Toothed belt guard	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreToothed belt guard at the bottom

expand_moreAll Vauxhall gasoline straight-4 2.0 L F4R 720 engines


M6	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
M8	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreToothed belt guard at the top

expand_moreAll Vauxhall gasoline straight-4 2.0 L F4R 720 engines


M10	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m
M8	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m


All Vauxhall diesel straight-4 1.9 L F9Q 760 engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Vauxhall diesel straight-4 1.9 L F9Q 762 engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Toothed belt guard center	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreToothed belt tensioning roller

expand_moreAll Vauxhall gasoline straight-4 2.0 L F4R 720 engines


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Second stage	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreAll Vauxhall diesel straight-4 1.9 L F9Q 762 engines


Nuts	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreEngine lubrication


Oil cooler	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreOil drain plug


Vauxhall diesel straight-4 1.9 L F9Q 760 99 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace sealing rings.
All other modifications	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
Replace sealing rings.

expand_moreOil filter housing

expand_moreAll other modifications


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.


Oil pressure sensor	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m

expand_moreOil pump


Vauxhall diesel straight-4 2.5 L G9U 630 133 HP	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Vauxhall diesel straight-4 2.5 L G9U 730 133 HP	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Vauxhall diesel straight-4 1.9 L F9Q 762 79 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Vauxhall diesel straight-4 1.9 L F9Q 760 99 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.

expand_moreAll other modifications


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil sump


Vauxhall diesel straight-4 2.5 L G9U 630 133 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Vauxhall diesel straight-4 2.5 L G9U 730 133 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreVauxhall diesel straight-4 1.9 L F9Q 760 99 HP


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Second stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreAll other modifications


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


Vauxhall diesel straight-4 1.9 L F9Q 762 79 HP	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Vauxhall diesel straight-4 1.9 L F9Q 760 99 HP	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCrankshaft sensor


All Vauxhall diesel straight-4 1.9 L F9Q 760 engines	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
All Vauxhall diesel straight-4 1.9 L F9Q 762 engines	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreGlow plugs


Vauxhall diesel straight-4 2.5 L G9U 630 133 HP	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Vauxhall diesel straight-4 2.5 L G9U 730 133 HP	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Vauxhall diesel straight-4 1.9 L F9Q 762 79 HP	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Vauxhall diesel straight-4 1.9 L F9Q 760 99 HP	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All other modifications	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m


Knock sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreLambda sensor


All Vauxhall gasoline straight-4 2.0 L F4R 720 engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket

expand_moreVauxhall diesel straight-4 2.5 L G9U 730 133 HP


M10	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
M12	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Replace screws.


All other modifications	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreEngine mounting

expand_moreVauxhall diesel straight-4 2.5 L G9U 730 133 HP


Nuts	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Replace screws.
Screws	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Replace screws.

expand_moreVauxhall diesel straight-4 1.9 L F9Q 762 79 HP


Screws on the engine bracket	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws on the engine mounting	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m

expand_moreAll other modifications


On engine bracket nuts	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws on the engine bracket	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m

expand_moreSubframe


Front	77.44 lbf⋅ft77.44 lbf⋅ft105 N⋅m
Rear	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m

expand_moreTorque arm


On chassis	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
On engine bracket	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreExhaust system

expand_moreCatalytic converter


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new seals.

expand_moreCatalytic converter bracket


Flywheel side	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreNuts


Front side	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreScrews


Front side	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m

expand_moreExhaust manifold


Vauxhall gasoline straight-4 2.0 L F4R 720 118 HP	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreVauxhall diesel straight-4 2.5 L G9U 730 133 HP


Nuts	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Stud screws	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


Vauxhall diesel straight-4 1.9 L F9Q 762 79 HP	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
Vauxhall diesel straight-4 1.9 L F9Q 760 99 HP	22.86 lbf⋅ft22.86 lbf⋅ft31 N⋅m

expand_moreAll other modifications


First stage	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
Second stage	24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m


Exhaust manifold heat shields	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Exhaust pipe	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Exhaust pipe rear	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Exhaust system middle heat protection plate	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreFuel supply

expand_moreFuel filter housing


Fuel filter cover	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m


Fuel lines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
on high-pressure pump

expand_moreIgnition system

expand_moreSpark plugs


All Vauxhall gasoline straight-4 2.0 L F4R 720 engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_moreStart system

expand_moreStarter


All other modifications	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2003 Vauxhall Vivaro Box Van user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Vauxhall warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Vauxhall Vivaro Box Van service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2003 Vauxhall Vivaro Box Van you're not only saving money, but also also improving your technical skills and learning something new.

2003 Vauxhall Vivaro Box Van First generation (MK1) Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Vauxhall Vivaro Box Van First generation (MK1) model years

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