2002 Vauxhall Vectra Sedan Second generation (MK2) Engine Fastener Tightening Specifications
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Condition | Value |
---|
1.8 16V with gasoline straight-4 1.8 L 121 HP engine (2002.4–2008.7) | 14.75 lbf⋅ft |
Use new screws or nuts | |
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2002.4–2008.9) | 18.44 lbf⋅ft |
2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2000.1–2008.10) | 6.64 lbf⋅ft |
2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (2002.4–2008.10) | 16.23 lbf⋅ft |
Use new screws or nuts | |
2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2002.1–2008.10) | 7.38 lbf⋅ft |
2.2 DTI 16V with diesel straight-4 2.2 L 123 HP engine (2002.4–2008.10) | 16.23 lbf⋅ft |
Replace screws and nuts. | |
2.2 direct with gasoline straight-4 2.2 L 153 HP engine (2002.1–2008.10) | 6.64 lbf⋅ft |
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines | 36.88 lbf⋅ft |
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines | 36.88 lbf⋅ft |
All other modifications | 25.81 lbf⋅ft |
Air-conditioning compressor bracket | 36.88 lbf⋅ft |
Exhaust recirculation pipe | 18.44 lbf⋅ft |
Replace sealing rings. |
First stage | hand-screwed |
Second stage | 360° |
Turbocharger oil feed line | 11.06 lbf⋅ft |
Replace sealing rings. |
At the turbocharger | 6.64 lbf⋅ft |
Replace sealing rings. | |
On the engine block | 18.44 lbf⋅ft |
Replace sealing rings. |
1.8 16V with gasoline straight-4 1.8 L 121 HP engine (2002.4–2008.7) | 5.9 lbf⋅ft |
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2002.4–2008.9) | 18.44 lbf⋅ft |
2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2000.1–2008.10) | 6.64 lbf⋅ft |
2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (2002.4–2008.10) | 11.06 lbf⋅ft |
Guide bearing | 16.96 lbf⋅ft |
Otherwise | 6.64 lbf⋅ft |
2.2 DTI 16V with diesel straight-4 2.2 L 123 HP engine (2002.4–2008.10) | 11.06 lbf⋅ft |
2.2 direct with gasoline straight-4 2.2 L 153 HP engine (2002.1–2008.10) | 6.64 lbf⋅ft |
First stage | 18.44 lbf⋅ft |
Replace screws. See figure 1. | |
Second stage | 90° |
Third stage | 90° |
Fourth stage | 90° |
Fifth stage | 45° |
First stage | 14.75 lbf⋅ft |
Replace screws. See figure 2. | |
Second stage | 47.94 lbf⋅ft |
Third stage | 90° |
Fourth stage | 90° |
Fifth stage | 90° |
First stage | 22.13 lbf⋅ft |
Replace screws. See figure 3. | |
Second stage | 60° |
Third stage | 60° |
Fourth stage | 35° |
Fifth stage | 25.81 lbf⋅ft |
Use screw-locking compound. |
First stage | 18.44 lbf⋅ft |
Replace screws. See figure 4. | |
Second stage | 65° |
Third stage | 65° |
Fourth stage | 65° |
Fifth stage | 65° |
Sixth stage | 15° |
Seventh stage | 14.75 lbf⋅ft |
Replace screws. | |
Eighth stage | 30° |
Ninth stage | 5° |
First stage | 22.13 lbf⋅ft |
Replace screws. See figure 5. | |
Second stage | 90° |
Third stage | 60° |
Fourth stage | 15° |
Fifth stage | 25.81 lbf⋅ft |
Use screw-locking compound. |
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2002.4–2008.9) | 7.38 lbf⋅ft |
2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2000.1–2008.10) | 6.64 lbf⋅ft |
2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2002.1–2008.10) | 6.64 lbf⋅ft |
2.2 direct with gasoline straight-4 2.2 L 153 HP engine (2002.1–2008.10) | 6.64 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
First stage | 18.44 lbf⋅ft |
Replace screws. | |
Second stage | 30° |
First stage | 18.44 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
First stage | 18.44 lbf⋅ft |
Replace screws. | |
Second stage | 50° |
Third stage | 50° |
Fourth stage | 15° |
First stage | 18.44 lbf⋅ft |
Replace screws. | |
Second stage | 50° |
Third stage | 50° |
Fourth stage | 10° |
First stage | 25.81 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
Third stage | 15° |
First stage | 70.07 lbf⋅ft |
Use new screw. | |
Second stage | 30° |
Third stage | 15° |
First stage | 70.07 lbf⋅ft |
Replace screws. | |
Second stage | 30° |
Third stage | 15° |
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2002.4–2008.9) | 250.77 lbf⋅ft |
Use new screw. (left-hand thread) |
First stage | 73.76 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 75° |
Third stage | 15° |
First stage | 110.63 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
Third stage | 15° |
First stage | 73.76 lbf⋅ft |
Replace screws. | |
Second stage | 75° |
Third stage | 15° |
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines | 18.44 lbf⋅ft |
First stage | 25.81 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 30° |
Third stage | 15° |
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2002.4–2008.9) | 118.01 lbf⋅ft |
Clean the thread and use screw-locking compound. |
First stage | 44.25 lbf⋅ft |
Replace screws. | |
Second stage | 30° |
Third stage | 15° |
First stage | 33.19 lbf⋅ft |
Replace screws. | |
Second stage | 30° |
Third stage | 15° |
First stage | 39.09 lbf⋅ft |
Clean the thread, use new screws and screw-locking compound. | |
Second stage | 25° |
First stage | 39.09 lbf⋅ft |
Clean the thread and use screw-locking compound. | |
Second stage | 25° |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
Third stage | 15° |
First stage | 18.44 lbf⋅ft |
Tighten new bolts helically in outside to inside order. | |
Second stage | 100° |
First stage | 14.75 lbf⋅ft |
Replace screws. | |
Second stage | 70° |
Third stage | 15° |
M8 | 16.23 lbf⋅ft |
First stage | 66.38 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
Third stage | 15° |
First stage | 16.23 lbf⋅ft |
Tighten in steps from inside to outside. |
Second stage | 14.75 lbf⋅ft |
Tighten new screws in inside-to-outside order. | |
Third stage | 70° |
Fourth stage | 15° |
First stage | 14.75 lbf⋅ft |
Tighten new screws in inside-to-outside order. | |
Second stage | 70° |
Third stage | 15° |
M8 | 16.23 lbf⋅ft |
Vibration damper | 18.44 lbf⋅ft |
Inlet camshaft | 18.44 lbf⋅ft |
Outlet camshaft | 18.44 lbf⋅ft |
2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2000.1–2008.10) | 7.38 lbf⋅ft |
2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2000.1–2008.10) | 7.38 lbf⋅ft |
First stage | 66.38 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
Third stage | 30° |
First stage | 66.38 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 60° |
Third stage | 30° |
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines | 88.51 lbf⋅ft |
Replace screws. |
First stage | 62.69 lbf⋅ft |
Replace screws. | |
Second stage | 30° |
Third stage | 15° |
First stage | 62.69 lbf⋅ft |
Replace screws. | |
Second stage | 30° |
Third stage | 15° |
First stage | 62.69 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 30° |
Third stage | 15° |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
Third stage | 15° |
Cap | 44.25 lbf⋅ft |
Balance shaft timing chain | 7.38 lbf⋅ft |
Camshaft timing chain | 55.32 lbf⋅ft |
Clean the thread. |
All other modifications | 55.32 lbf⋅ft |
2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2000.1–2008.10) | 7.38 lbf⋅ft |
First stage | 62.69 lbf⋅ft |
Second stage | 30° |
Third stage | 15° |
First stage | 62.69 lbf⋅ft |
Second stage | 30° |
Third stage | 15° |
M6 | 6.64 lbf⋅ft |
M8 | 18.44 lbf⋅ft |
All other modifications | 2.95 lbf⋅ft |
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines | 22.13 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2002.4–2008.9) | 18.44 lbf⋅ft |
Torx screws | 10.33 lbf⋅ft |
With hexagon-head screws | 33.19 lbf⋅ft |
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2002.4–2008.9) | 14.75 lbf⋅ft |
2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (2002.4–2008.10) | 7.38 lbf⋅ft |
2.2 DTI 16V with diesel straight-4 2.2 L 123 HP engine (2002.4–2008.10) | 7.38 lbf⋅ft |
All other modifications | 18.44 lbf⋅ft |
1.8 16V with gasoline straight-4 1.8 L 121 HP engine (2002.4–2008.7) | 11.06 lbf⋅ft |
2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (2002.4–2008.10) | 14.75 lbf⋅ft |
2.2 DTI 16V with diesel straight-4 2.2 L 123 HP engine (2002.4–2008.10) | 14.75–18.44 lbf⋅ft |
All other modifications | 18.44 lbf⋅ft |
At the gearbox | 29.5 lbf⋅ft |
On the engine block | 7.38 lbf⋅ft |
Clean the thread and use screw-locking compound. |
At the gearbox | 29.5 lbf⋅ft |
M6 | 6.64 lbf⋅ft |
M8 | 18.44 lbf⋅ft |
M10 | 29.5 lbf⋅ft |
M8 | 14.75 lbf⋅ft |
On the engine block | 14.75 lbf⋅ft |
At the gearbox | 29.5 lbf⋅ft |
On the engine block | 16.96 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
All Vauxhall diesel straight-4 2.0 L Y 20 DTH engines | 7.38 lbf⋅ft |
All Vauxhall diesel straight-4 2.2 L Y 22 DTR engines | 7.38 lbf⋅ft |
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines | 5.9 lbf⋅ft |
1.8 16V with gasoline straight-4 1.8 L 121 HP engine (2002.4–2008.7) | 14.75 lbf⋅ft |
2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2002.1–2008.10) | 16.96 lbf⋅ft |
2.2 direct with gasoline straight-4 2.2 L 153 HP engine (2002.1–2008.10) | 16.96 lbf⋅ft |
2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2002.1–2008.10) | 40.57 lbf⋅ft |
2.2 direct with gasoline straight-4 2.2 L 153 HP engine (2002.1–2008.10) | 31.72 lbf⋅ft |
All other modifications | 29.5 lbf⋅ft |
Use assembly paste |
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines | 36.88 lbf⋅ft |
Nuts on the chassis | 40.57 lbf⋅ft |
Replace screws. | |
Screws on the chassis | 40.57 lbf⋅ft |
Replace screws. | |
Screws on the engine bracket | 40.57 lbf⋅ft |
Replace screws. |
Clamps | 47.2 lbf⋅ft |
Catalytic converter bracket | 18.44 lbf⋅ft |
1.8 16V with gasoline straight-4 1.8 L 121 HP engine (2002.4–2008.7) | 8.85 lbf⋅ft |
Replace screws and nuts. | |
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2002.4–2008.9) | 18.44 lbf⋅ft |
Replace nuts. | |
2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2000.1–2008.10) | 14.75 lbf⋅ft |
Replace screws and nuts. | |
2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (2002.4–2008.10) | 16.23 lbf⋅ft |
Use new screws or nuts | |
2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2002.1–2008.10) | 8.85 lbf⋅ft |
2.2 DTI 16V with diesel straight-4 2.2 L 123 HP engine (2002.4–2008.10) | 16.23 lbf⋅ft |
Replace screws and nuts. |
First stage | 8.85 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 8.85 lbf⋅ft |
Front | 14.75 lbf⋅ft |
2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2002.1–2008.10) | 14.75 lbf⋅ft |
All other modifications | 18.44 lbf⋅ft |
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2002 Vauxhall Vectra Sedan user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and Vauxhall warranty policy for your region. In some regions DIY service may invalidate your warranty.
Table of Contents
- Air Conditioning Compressor Oil Capacity
- Air Conditioning Refrigerant Capacity
- Automatic Transmission Fluid Capacity
- Brake Fluid Capacity
- Cooling Fluid Capacity
- Engine Oil Capacity
- Fluid and Lubricant Specifications
- Manual Transmission Oil Capacity
- Steering Fluid Capacity
- Engine Fastener Tightening Specifications
- Front Suspension Fastener Tightening Specifications
- Rear Suspension Fastener Tightening Specifications
- Transmission Fastener Tightening Specifications
Conquer your fears and never give up!
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Vauxhall Vectra Sedan service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 2002 Vauxhall Vectra Sedan you're not only saving money, but also also improving your technical skills and learning something new.
2002 Vauxhall Vectra Sedan generations
In 2002 Vauxhall offered 2 generations of the Vectra Sedan. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.