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Condition Value
expand_moreAir intake system
expand_moreIntake manifold
1.8 16V with gasoline straight-4 1.8 L 121 HP engine (2002.4–2008.7) 14.75 lbf⋅ft
Use new screws or nuts
1.9 CDTI 16V with diesel straight-4 1.9 L 148 HP engine (2004.4–2008.8) 18.44 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2002.4–2008.9) 18.44 lbf⋅ft
2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2000.1–2008.10) 6.64 lbf⋅ft
2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (2002.4–2008.10) 16.23 lbf⋅ft
Use new screws or nuts
2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2002.1–2008.10) 7.38 lbf⋅ft
2.2 DTI 16V with diesel straight-4 2.2 L 123 HP engine (2002.4–2008.10) 16.23 lbf⋅ft
Replace screws and nuts.
2.2 direct with gasoline straight-4 2.2 L 153 HP engine (2002.1–2008.10) 6.64 lbf⋅ft
3.2 V6 with gasoline V6 3.2 L 208 HP engine (2003.6–2008.7) 14.75 lbf⋅ft
expand_moreAuxiliary assemblies
expand_moreAuxiliary drive belt deflection pulley
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines 36.88 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTH engines 36.88 lbf⋅ft
All Vauxhall gasoline V6 3.2 L Z 32 SE engines 29.5 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
All Vauxhall gasoline straight-4 1.8 L Z 18 XER engines 36.88 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines 36.88 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTH engines 36.88 lbf⋅ft
All other modifications 25.81 lbf⋅ft
Air-conditioning compressor bracket 36.88 lbf⋅ft
expand_moreCarburetion
Exhaust recirculation pipe 18.44 lbf⋅ft
Replace sealing rings.
expand_moreInjection nozzle (injector)
First stage hand-screwed
Second stage 360°
expand_moreCharging
Turbocharger oil feed line 11.06 lbf⋅ft
Replace sealing rings.
expand_moreTurbocharger oil return line
At the turbocharger 6.64 lbf⋅ft
Replace sealing rings.
On the engine block 18.44 lbf⋅ft
Replace sealing rings.
expand_moreAt the turbocharger
M6 6.64 lbf⋅ft
Replace sealing rings.
expand_moreOn the engine block
M8 18.44 lbf⋅ft
Replace sealing rings.
expand_moreCooling system
expand_moreCoolant pump pulley
expand_more3.2 V6 with gasoline V6 3.2 L 208 HP engine (2003.6–2008.7)
First stage 5.9 lbf⋅ft
Replace screws.
Second stage 30°
Third stage 15°
expand_moreCylinder head
expand_moreCamshaft bearing
1.8 16V with gasoline straight-4 1.8 L 121 HP engine (2002.4–2008.7) 5.9 lbf⋅ft
1.9 CDTI 16V with diesel straight-4 1.9 L 148 HP engine (2004.4–2008.8) 18.44 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2002.4–2008.9) 18.44 lbf⋅ft
2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2000.1–2008.10) 6.64 lbf⋅ft
2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (2002.4–2008.10) 11.06 lbf⋅ft
expand_more2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2002.1–2008.10)
Guide bearing 16.96 lbf⋅ft
Otherwise 6.64 lbf⋅ft
2.2 DTI 16V with diesel straight-4 2.2 L 123 HP engine (2002.4–2008.10) 11.06 lbf⋅ft
2.2 direct with gasoline straight-4 2.2 L 153 HP engine (2002.1–2008.10) 6.64 lbf⋅ft
3.2 V6 with gasoline V6 3.2 L 208 HP engine (2003.6–2008.7) 5.9 lbf⋅ft
expand_moreCylinder head screws
expand_more1.8 16V with gasoline straight-4 1.8 L 121 HP engine (2002.4–2008.7)
Figure 1. Cylinder head, Cylinder head screws, 1.8 16V with gasoline straight-4 1.8 L 121 HP engine (2002.4–2008.7).
Figure 1. Cylinder head, Cylinder head screws, 1.8 16V with gasoline straight-4 1.8 L 121 HP engine (2002.4–2008.7).
First stage 18.44 lbf⋅ft
Replace screws. See figure 1.
Second stage 90°
Third stage 90°
Fourth stage 90°
Fifth stage 45°
expand_more1.9 CDTI 16V with diesel straight-4 1.9 L 148 HP engine (2004.4–2008.8)
Figure 2. Cylinder head, Cylinder head screws, 1.9 CDTI 16V with diesel straight-4 1.9 L 148 HP engine (2004.4–2008.8).
Figure 2. Cylinder head, Cylinder head screws, 1.9 CDTI 16V with diesel straight-4 1.9 L 148 HP engine (2004.4–2008.8).
First stage 14.75 lbf⋅ft
Replace screws. See figure 2.
Second stage 47.94 lbf⋅ft
Third stage 90°
Fourth stage 90°
Fifth stage 90°
expand_more1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2002.4–2008.9)
First stage 14.75 lbf⋅ft
Replace screws. See figure 2.
Second stage 47.94 lbf⋅ft
Third stage 90°
Fourth stage 90°
Fifth stage 90°
expand_more2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2000.1–2008.10)
expand_moreScrews 1 – 10
Figure 3. Cylinder head, Cylinder head screws, 2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2000.1–2008.10), Screws 1 – 10.
Figure 3. Cylinder head, Cylinder head screws, 2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2000.1–2008.10), Screws 1 – 10.
First stage 22.13 lbf⋅ft
Replace screws. See figure 3.
Second stage 60°
Third stage 60°
Fourth stage 35°
expand_moreScrews 11 – 14
Fifth stage 25.81 lbf⋅ft
Use screw-locking compound.
expand_more2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (2002.4–2008.10)
expand_moreScrews 1 – 10
Figure 4. Cylinder head, Cylinder head screws, 2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (2002.4–2008.10), Screws 1 – 10.
Figure 4. Cylinder head, Cylinder head screws, 2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (2002.4–2008.10), Screws 1 – 10.
First stage 18.44 lbf⋅ft
Replace screws. See figure 4.
Second stage 65°
Third stage 65°
Fourth stage 65°
Fifth stage 65°
Sixth stage 15°
expand_moreScrews 11 – 14
Seventh stage 14.75 lbf⋅ft
Replace screws.
Eighth stage 30°
Ninth stage 5°
expand_more2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2002.1–2008.10)
expand_moreScrews 1 – 10
Figure 5. Cylinder head, Cylinder head screws, 2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2002.1–2008.10), Screws 1 – 10.
Figure 5. Cylinder head, Cylinder head screws, 2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2002.1–2008.10), Screws 1 – 10.
First stage 22.13 lbf⋅ft
Replace screws. See figure 5.
Second stage 90°
Third stage 60°
Fourth stage 15°
expand_moreScrews 11 – 14
Fifth stage 25.81 lbf⋅ft
Use screw-locking compound.
expand_more3.2 V6 with gasoline V6 3.2 L 208 HP engine (2003.6–2008.7)
Figure 6. Cylinder head, Cylinder head screws, 3.2 V6 with gasoline V6 3.2 L 208 HP engine (2003.6–2008.7).
Figure 6. Cylinder head, Cylinder head screws, 3.2 V6 with gasoline V6 3.2 L 208 HP engine (2003.6–2008.7).
First stage 18.44 lbf⋅ft
Replace screws. See figure 6.
Second stage 90°
Third stage 90°
Fourth stage 90°
Fifth stage 15°
expand_moreValve cover
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2002.4–2008.9) 7.38 lbf⋅ft
2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2000.1–2008.10) 6.64 lbf⋅ft
2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2002.1–2008.10) 6.64 lbf⋅ft
2.2 direct with gasoline straight-4 2.2 L 153 HP engine (2002.1–2008.10) 6.64 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreEngine block
expand_moreConnecting rod bearing
expand_more1.8 16V with gasoline straight-4 1.8 L 121 HP engine (2002.4–2008.7)
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 30°
expand_more1.9 CDTI 16V with diesel straight-4 1.9 L 148 HP engine (2004.4–2008.8)
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 60°
expand_more1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2002.4–2008.9)
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 60°
expand_more2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2000.1–2008.10)
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 50°
Third stage 50°
Fourth stage 15°
expand_more2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2002.1–2008.10)
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 50°
Third stage 50°
Fourth stage 10°
expand_moreAll other modifications
First stage 25.81 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
expand_moreCrankshaft central screws
expand_more1.8 16V Dualfuel with gasoline straight-4 1.8 L 121 HP engine (2002.4–2008.7)
First stage 70.07 lbf⋅ft
Use new screw.
Second stage 30°
Third stage 15°
expand_more1.8 16V with gasoline straight-4 1.8 L 121 HP engine (2002.4–2008.7)
First stage 70.07 lbf⋅ft
Replace screws.
Second stage 30°
Third stage 15°
expand_more1.8 with gasoline straight-4 1.8 L 138 HP engine (2006.1–2008.7)
First stage 70.07 lbf⋅ft
Use new screw.
Second stage 45°
Third stage 15°
1.9 CDTI 16V with diesel straight-4 1.9 L 148 HP engine (2004.4–2008.8) 250.77 lbf⋅ft
Use new screw. (left-hand thread)
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2002.4–2008.9) 250.77 lbf⋅ft
Use new screw. (left-hand thread)
expand_more2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2000.1–2008.10)
First stage 73.76 lbf⋅ft
Replace screws and nuts.
Second stage 75°
Third stage 15°
expand_more2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (2002.4–2008.10)
First stage 110.63 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
expand_more2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2002.1–2008.10)
First stage 73.76 lbf⋅ft
Replace screws.
Second stage 75°
Third stage 15°
3.0 CDTi with diesel V6 3.0 L 181 HP engine (2005.8–2008.7) 173.33 lbf⋅ft
expand_more3.2 V6 with gasoline V6 3.2 L 208 HP engine (2003.6–2008.7)
First stage 184.39 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
expand_moreCrankshaft pulley
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines 18.44 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTH engines 18.44 lbf⋅ft
All Vauxhall gasoline V6 3.2 L Z 32 SE engines 14.75 lbf⋅ft
expand_moreFlywheel
expand_more1.8 16V with gasoline straight-4 1.8 L 121 HP engine (2002.4–2008.7)
First stage 25.81 lbf⋅ft
Replace screws and nuts.
Second stage 30°
Third stage 15°
1.9 CDTI 16V with diesel straight-4 1.9 L 148 HP engine (2004.4–2008.8) 118.01 lbf⋅ft
Clean the thread and use screw-locking compound.
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2002.4–2008.9) 118.01 lbf⋅ft
Clean the thread and use screw-locking compound.
expand_more2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2000.1–2008.10)
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 30°
Third stage 15°
expand_more2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (2002.4–2008.10)
First stage 33.19 lbf⋅ft
Replace screws.
Second stage 30°
Third stage 15°
expand_more2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2002.1–2008.10)
First stage 39.09 lbf⋅ft
Clean the thread, use new screws and screw-locking compound.
Second stage 25°
expand_more2.2 direct with gasoline straight-4 2.2 L 153 HP engine (2002.1–2008.10)
First stage 39.09 lbf⋅ft
Clean the thread and use screw-locking compound.
Second stage 25°
3.0 CDTi with diesel V6 3.0 L 181 HP engine (2005.8–2008.7) 106.95 lbf⋅ft
Retap thread in holes and use new screws.
expand_more3.2 V6 with gasoline V6 3.2 L 208 HP engine (2003.6–2008.7)
First stage 47.94 lbf⋅ft
Replace screws. Use screw-locking compound.
Second stage 30°
Third stage 15°
expand_moreMain bearing
expand_more1.8 16V with gasoline straight-4 1.8 L 121 HP engine (2002.4–2008.7)
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
expand_more1.9 CDTI 16V with diesel straight-4 1.9 L 148 HP engine (2004.4–2008.8)
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 100°
expand_more1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2002.4–2008.9)
First stage 18.44 lbf⋅ft
Tighten new bolts helically in outside to inside order.
Second stage 100°
expand_more2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2000.1–2008.10)
expand_moreM10
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 70°
Third stage 15°
M8 16.23 lbf⋅ft
expand_more2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (2002.4–2008.10)
First stage 66.38 lbf⋅ft
Replace screws.
Second stage 60°
Third stage 15°
expand_more2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2002.1–2008.10)
expand_moreM8
First stage 16.23 lbf⋅ft
Tighten in steps from inside to outside.
expand_moreM10
Second stage 14.75 lbf⋅ft
Tighten new screws in inside-to-outside order.
Third stage 70°
Fourth stage 15°
expand_more2.2 direct with gasoline straight-4 2.2 L 153 HP engine (2002.1–2008.10)
expand_moreM10
First stage 14.75 lbf⋅ft
Tighten new screws in inside-to-outside order.
Second stage 70°
Third stage 15°
M8 16.23 lbf⋅ft
expand_more3.2 V6 with gasoline V6 3.2 L 208 HP engine (2003.6–2008.7)
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 60°
Third stage 15°
Vibration damper 18.44 lbf⋅ft
expand_moreEngine control
expand_moreCamshaft drive belt deflection pulley
All Vauxhall diesel V6 3.0 L Z 30 DT engines 36.88 lbf⋅ft
All Vauxhall gasoline V6 3.2 L Z 32 SE engines 29.5 lbf⋅ft
expand_moreAll other modifications
Inlet camshaft 18.44 lbf⋅ft
Outlet camshaft 18.44 lbf⋅ft
expand_moreCamshaft timing chain guide rail
2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2000.1–2008.10) 7.38 lbf⋅ft
expand_moreCamshaft timing chain tensioning rail
2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2000.1–2008.10) 7.38 lbf⋅ft
expand_moreCamshaft timing gear
First stage 66.38 lbf⋅ft
Replace screws.
Second stage 60°
Third stage 30°
First stage 66.38 lbf⋅ft
Replace screws and nuts.
Second stage 60°
Third stage 30°
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines 88.51 lbf⋅ft
Replace screws.
Inlet camshaft 88.51 lbf⋅ft
Outlet camshaft 88.51 lbf⋅ft
First stage 62.69 lbf⋅ft
Replace screws.
Second stage 30°
Third stage 15°
First stage 62.69 lbf⋅ft
Replace screws.
Second stage 30°
Third stage 15°
First stage 62.69 lbf⋅ft
Replace screws and nuts.
Second stage 30°
Third stage 15°
All Vauxhall diesel V6 3.0 L Z 30 DT engines 88.51 lbf⋅ft
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 60°
Third stage 15°
expand_moreChain tensioner
Cap 44.25 lbf⋅ft
Balance shaft timing chain 7.38 lbf⋅ft
Camshaft timing chain 55.32 lbf⋅ft
Clean the thread.
All other modifications 55.32 lbf⋅ft
expand_moreDrive chain balance shaft tensioner
2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2000.1–2008.10) 7.38 lbf⋅ft
expand_moreInlet camshaft wheel
expand_more2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2000.1–2008.10)
First stage 62.69 lbf⋅ft
Second stage 30°
Third stage 15°
expand_moreOutlet camshaft wheel
expand_more2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2000.1–2008.10)
First stage 62.69 lbf⋅ft
Second stage 30°
Third stage 15°
expand_moreToothed belt guard
All Vauxhall gasoline straight-4 1.8 L Z 18 XER engines 4.43 lbf⋅ft
M6 6.64 lbf⋅ft
M8 18.44 lbf⋅ft
M6 6.64 lbf⋅ft
M8 18.44 lbf⋅ft
All Vauxhall diesel V6 3.0 L Z 30 DT engines 18.44 lbf⋅ft
All Vauxhall gasoline V6 3.2 L Z 32 SE engines 5.9 lbf⋅ft
All other modifications 2.95 lbf⋅ft
expand_moreToothed belt tensioning roller
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines 22.13 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTH engines 22.13 lbf⋅ft
All Vauxhall diesel V6 3.0 L Z 30 DT engines 31.72 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreToothed belt tightener
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2002.4–2008.9) 18.44 lbf⋅ft
expand_moreEngine lubrication
expand_moreOil drain plug
expand_more1.8 16V with gasoline straight-4 1.8 L 121 HP engine (2002.4–2008.7)
Torx screws 10.33 lbf⋅ft
With hexagon-head screws 33.19 lbf⋅ft
1.9 CDTI 16V with diesel straight-4 1.9 L 148 HP engine (2004.4–2008.8) 14.75 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2002.4–2008.9) 14.75 lbf⋅ft
2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (2002.4–2008.10) 7.38 lbf⋅ft
2.2 DTI 16V with diesel straight-4 2.2 L 123 HP engine (2002.4–2008.10) 7.38 lbf⋅ft
3.2 V6 with gasoline V6 3.2 L 208 HP engine (2003.6–2008.7) 7.38 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreOil filter housing
1.8 16V with gasoline straight-4 1.8 L 121 HP engine (2002.4–2008.7) 11.06 lbf⋅ft
2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (2002.4–2008.10) 14.75 lbf⋅ft
2.2 DTI 16V with diesel straight-4 2.2 L 123 HP engine (2002.4–2008.10) 14.7518.44 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreOil sump
expand_more1.8 16V with gasoline straight-4 1.8 L 121 HP engine (2002.4–2008.7)
At the gearbox 29.5 lbf⋅ft
On the engine block 7.38 lbf⋅ft
Clean the thread and use screw-locking compound.
expand_more1.9 CDTI 16V with diesel straight-4 1.9 L 148 HP engine (2004.4–2008.8)
At the gearbox 29.5 lbf⋅ft
expand_moreOn the engine block
M6 6.64 lbf⋅ft
M8 18.44 lbf⋅ft
expand_more1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2002.4–2008.9)
At the gearbox 29.5 lbf⋅ft
expand_moreOn the engine block
M6 6.64 lbf⋅ft
M8 18.44 lbf⋅ft
expand_more2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (2002.4–2008.10)
expand_moreAt the gearbox
M10 29.5 lbf⋅ft
M8 14.75 lbf⋅ft
On the engine block 14.75 lbf⋅ft
expand_more3.2 V6 with gasoline V6 3.2 L 208 HP engine (2003.6–2008.7)
At the gearbox 29.5 lbf⋅ft
On the engine block 11.06 lbf⋅ft
expand_moreAll other modifications
At the gearbox 29.5 lbf⋅ft
On the engine block 16.96 lbf⋅ft
expand_moreEngine management
expand_moreCamshaft sensor
All Vauxhall gasoline straight-4 1.8 L Z 18 XER engines 4.43 lbf⋅ft
All Vauxhall diesel V6 3.0 L Z 30 DT engines 4.43 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreCrankshaft sensor
3.2 V6 with gasoline V6 3.2 L 208 HP engine (2003.6–2008.7) 5.9 lbf⋅ft
expand_moreExhaust gas temperature sensor
expand_more1.9 CDTI 16V with diesel straight-4 1.9 L 148 HP engine (2004.4–2008.8)
On catalytic converter 29.5 lbf⋅ft
Use assembly paste
On particle filter 40.57 lbf⋅ft
expand_moreGlow plugs
All Vauxhall diesel straight-4 2.0 L Y 20 DTH engines 7.38 lbf⋅ft
All Vauxhall diesel straight-4 2.2 L Y 22 DTR engines 7.38 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines 5.9 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTH engines 5.9 lbf⋅ft
expand_moreKnock sensor
1.8 16V with gasoline straight-4 1.8 L 121 HP engine (2002.4–2008.7) 14.75 lbf⋅ft
2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2002.1–2008.10) 16.96 lbf⋅ft
2.2 direct with gasoline straight-4 2.2 L 153 HP engine (2002.1–2008.10) 16.96 lbf⋅ft
3.2 V6 with gasoline V6 3.2 L 208 HP engine (2003.6–2008.7) 14.75 lbf⋅ft
expand_moreLambda sensor
2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2002.1–2008.10) 40.57 lbf⋅ft
2.2 direct with gasoline straight-4 2.2 L 153 HP engine (2002.1–2008.10) 31.72 lbf⋅ft
All other modifications 29.5 lbf⋅ft
Use assembly paste
expand_moreEngine mounting
expand_moreEngine bracket
All Vauxhall diesel straight-4 1.9 L Z 19 DT engines 36.88 lbf⋅ft
All Vauxhall diesel straight-4 1.9 L Z 19 DTH engines 36.88 lbf⋅ft
expand_moreAll Vauxhall diesel V6 3.0 L Z 30 DT engines
expand_moreM10
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 90°
M12 47.2 lbf⋅ft
Replace screws.
expand_moreEngine mounting
Nuts on the chassis 40.57 lbf⋅ft
Replace screws.
Screws on the chassis 40.57 lbf⋅ft
Replace screws.
On engine bracket 40.57 lbf⋅ft
Replace screws.
expand_moreAll other modifications
Nuts on the chassis 40.57 lbf⋅ft
Replace screws.
Screws on the chassis 40.57 lbf⋅ft
Replace screws.
Screws on the engine bracket 40.57 lbf⋅ft
Replace screws.
expand_moreExhaust system
expand_moreCatalytic converter
Clamps 47.2 lbf⋅ft
Catalytic converter bracket 18.44 lbf⋅ft
expand_moreExhaust manifold
1.8 16V with gasoline straight-4 1.8 L 121 HP engine (2002.4–2008.7) 8.85 lbf⋅ft
Replace screws and nuts.
1.9 CDTI 16V with diesel straight-4 1.9 L 148 HP engine (2004.4–2008.8) 18.44 lbf⋅ft
Replace nuts.
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2002.4–2008.9) 18.44 lbf⋅ft
Replace nuts.
2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2000.1–2008.10) 14.75 lbf⋅ft
Replace screws and nuts.
2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (2002.4–2008.10) 16.23 lbf⋅ft
Use new screws or nuts
2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2002.1–2008.10) 8.85 lbf⋅ft
2.2 DTI 16V with diesel straight-4 2.2 L 123 HP engine (2002.4–2008.10) 16.23 lbf⋅ft
Replace screws and nuts.
expand_more2.2 direct with gasoline straight-4 2.2 L 153 HP engine (2002.1–2008.10)
First stage 8.85 lbf⋅ft
Replace screws and nuts.
Second stage 8.85 lbf⋅ft
3.2 V6 with gasoline V6 3.2 L 208 HP engine (2003.6–2008.7) 14.75 lbf⋅ft
Replace screws and nuts.
expand_moreExhaust pipe
Front 14.75 lbf⋅ft
expand_moreExhaust pipe rear
expand_more1.9 CDTI 16V with diesel straight-4 1.9 L 148 HP engine (2004.4–2008.8)
Clamps 33.19 lbf⋅ft
expand_moreIgnition system
expand_moreSpark plugs
2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2002.1–2008.10) 14.75 lbf⋅ft
All other modifications 18.44 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2008 Vauxhall Vectra Sedan user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Vauxhall warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Vauxhall Vectra Sedan service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2008 Vauxhall Vectra Sedan you're not only saving money, but also also improving your technical skills and learning something new.

Vauxhall Vectra Sedan Second generation facelift (MK2) model years

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