2001 Vauxhall Movano Combi engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


Vauxhall diesel straight-4 2.8 L S9W 702 113 HP	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Vauxhall diesel straight-4 2.2 L G9T 720 89 HP	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Vauxhall diesel straight-4 2.2 L G9T 750 89 HP at 3650 RPM, 260 N⋅m at 1500 RPM	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt deflection pulley


Vauxhall diesel straight-4 2.5 L G9U 754 113 HP	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Vauxhall diesel straight-4 2.5 L G9U 750 113 HP	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Vauxhall diesel straight-4 2.5 L G9U 720 113 HP	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m

expand_moreVauxhall diesel straight-4 2.2 L G9T 720 89 HP


Without air-conditioning system	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m


All other modifications	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m


Auxiliary drive belt tensioner	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreCarburetion

expand_moreHigh-pressure pump pulley


Vauxhall diesel straight-4 1.9 L F9Q 774 80 HP at 3500 RPM, 200 N⋅m at 2000 RPM	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m


Injection hoses	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreInjection pump pulley


1.9 DTI with diesel straight-4 1.9 L 79 HP engine (2000.9–2001.10)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreCylinder head


Camshaft bearing	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCylinder head screws

expand_moreVauxhall diesel straight-4 2.8 L S9W 702 113 HP


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Control tensioner
Third stage	170–190°170–190°170–190°

expand_moreVauxhall diesel straight-4 1.9 L F9Q 770 79 HP

expand_moreScrews 1 – 10


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	46–54°46–54°46–54°


Third stage	Wait 4 minutes.

expand_moreScrews 1 – 2


Fourth stage	Loosen screw(s).
Fifth stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Sixth stage	206–220°206–220°206–220°

expand_moreScrews 3 – 4


Seventh stage	Loosen screw(s).
Eighth stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Ninth stage	206–220°206–220°206–220°

expand_moreScrews 5 – 6


Tenth stage	Loosen screw(s).
Eleventh stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Twelfth stage	206–220°206–220°206–220°

expand_moreScrews 7 – 8


Thirteenth stage	Loosen screw(s).
Fourteenth stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Fifteenth stage	206–220°206–220°206–220°

expand_moreScrews 9 – 10


Sixteenth stage	Loosen screw(s).
Seventeenth stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Eighteenth stage	206–220°206–220°206–220°

expand_moreVauxhall diesel straight-4 1.9 L F9Q 774 80 HP at 3500 RPM, 200 N⋅m at 2000 RPM


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Third stage	224–236°224–236°224–236°

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	294–306°294–306°294–306°


Valve cover	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	49–61°49–61°49–61°

expand_moreCrankshaft central screws


Vauxhall diesel straight-4 2.8 L S9W 702 113 HP	147.51 lbf⋅ft147.51 lbf⋅ft200 N⋅m

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	84–96°84–96°84–96°

expand_moreCrankshaft pulley


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace bolt.
Second stage	115–±15°

expand_moreFlywheel


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	32.45–41.3 lbf⋅ft32.45–41.3 lbf⋅ft44–56 N⋅m

expand_moreMain bearing


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	140–160°140–160°140–160°

expand_moreEngine control

expand_moreCamshaft drive belt deflection pulley


All Vauxhall diesel straight-4 1.9 L F9Q 770 engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreCamshaft timing gear


All Vauxhall diesel straight-4 2.8 L S9W 702 engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m


Inlet camshaft wheel	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Outlet camshaft wheel	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreToothed belt guard


Vauxhall diesel straight-4 2.8 L S9W 702 113 HP	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Toothed belt guard at the bottom	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Toothed belt guard at the top	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreToothed belt tensioning roller


All Vauxhall diesel straight-4 1.9 L F9Q 770 engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Vauxhall diesel straight-4 1.9 L F9Q 774 engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Vauxhall diesel straight-4 2.8 L S9W 702 engines	30.24 lbf⋅ft30.24 lbf⋅ft41 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreEngine lubrication


Oil drain plug	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Oil filter housing	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Oil sump	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine management


Glow plugs	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreEngine mounting


Engine bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreEngine mounting

expand_moreVauxhall diesel straight-4 1.9 L F9Q 770 79 HP


Nuts	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m
Screws	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m

expand_moreVauxhall diesel straight-4 1.9 L F9Q 774 80 HP at 3500 RPM, 200 N⋅m at 2000 RPM


Nuts	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Screws	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_moreAll other modifications


Nuts on the chassis	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Replace screws.
Screws on the chassis	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Replace screws.
Screws on the engine bracket	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.

expand_moreExhaust system

expand_moreExhaust manifold


Vauxhall diesel straight-4 2.8 L S9W 702 113 HP	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
Vauxhall diesel straight-4 2.2 L G9T 720 89 HP	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Vauxhall diesel straight-4 2.2 L G9T 750 89 HP at 3650 RPM, 260 N⋅m at 1500 RPM	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
All other modifications	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2001 Vauxhall Movano Combi user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Vauxhall warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Vauxhall Movano Combi service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2001 Vauxhall Movano Combi you're not only saving money, but also also improving your technical skills and learning something new.

2001 Vauxhall Movano Combi First generation (MK1) Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Vauxhall Movano Combi First generation (MK1) model years

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