2002 Vauxhall Movano Chassis engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system


Intake manifold	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt deflection pulley


Vauxhall diesel straight-4 2.5 L G9U 724 113 HP	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Vauxhall diesel straight-4 2.5 L G9U 754 113 HP	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Vauxhall diesel straight-4 2.5 L G9U 720 113 HP	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Vauxhall diesel straight-4 2.5 L G9U 750 113 HP	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m

expand_moreVauxhall diesel straight-4 2.2 L G9T 720 89 HP


Without air-conditioning system	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m


All other modifications	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAuxiliary drive belt tensioner


All other modifications	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m


Auxiliary drive belt tensioner	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreCarburetion


High-pressure pump pulley	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Injection hoses	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCylinder head


Camshaft bearing	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCylinder head screws

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	294–306°294–306°294–306°


Valve cover	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	49–61°49–61°49–61°

expand_moreCrankshaft central screws

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	84–96°84–96°84–96°

expand_moreFlywheel


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	32.45–41.3 lbf⋅ft32.45–41.3 lbf⋅ft44–56 N⋅m

expand_moreMain bearing


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	140–160°140–160°140–160°

expand_moreEngine control


Camshaft drive belt deflection pulley	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Camshaft timing chain guide rail	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Camshaft timing chain tensioning rail	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m

expand_moreCamshaft timing gear

expand_moreAll other modifications


Inlet camshaft	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Outlet camshaft	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Chain tensioner	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m
Control drive chain tensioning rail	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Inlet camshaft wheel	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Outlet camshaft wheel	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Timing case cover	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m
Use sealant.

expand_moreToothed belt guard


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Toothed belt guard at the bottom	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Toothed belt guard at the top	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreToothed belt tensioning roller


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreEngine lubrication


Oil drain plug	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Oil filter housing	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Oil sump	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine management


Glow plugs	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreEngine mounting


Engine bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreEngine mounting

expand_moreAll other modifications


Nuts on the chassis	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Replace screws.
Screws on the chassis	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Replace screws.
Screws on the engine bracket	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.

expand_moreExhaust system

expand_moreExhaust manifold


All other modifications	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2002 Vauxhall Movano Chassis user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Vauxhall warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Vauxhall Movano Chassis service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2002 Vauxhall Movano Chassis you're not only saving money, but also also improving your technical skills and learning something new.

2002 Vauxhall Movano Chassis First generation (MK1) Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Vauxhall Movano Chassis First generation (MK1) model years

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