2005 Vauxhall Movano Box Van engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system


Intake manifold	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt deflection pulley


Vauxhall diesel straight-4 2.5 L G9U 720 113 HP	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Vauxhall diesel straight-4 2.5 L G9U 724 113 HP	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Vauxhall diesel straight-4 2.5 L G9U 750 113 HP	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Vauxhall diesel straight-4 2.5 L G9U 754 113 HP	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m

expand_moreVauxhall diesel straight-4 2.2 L G9T 720 89 HP


Without air-conditioning system	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m


All other modifications	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAuxiliary drive belt tensioner


Vauxhall diesel straight-4 3.0 L ZD3 202 134 HP	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m


Auxiliary drive belt tensioner	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreCarburetion

expand_moreHigh-pressure pump pulley


Vauxhall diesel straight-4 1.9 L F9Q 774 80 HP at 3500 RPM, 200 N⋅m at 2000 RPM	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m


Injection hoses	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreInjection pump pulley

expand_moreCylinder head


Camshaft bearing	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCylinder head screws

expand_moreVauxhall diesel straight-4 1.9 L F9Q 774 80 HP at 3500 RPM, 200 N⋅m at 2000 RPM


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Third stage	224–236°224–236°224–236°

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	294–306°294–306°294–306°


Valve cover	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	49–61°49–61°49–61°

expand_moreCrankshaft central screws


All Vauxhall diesel straight-4 3.0 L ZD3 202 engines	280.27 lbf⋅ft280.27 lbf⋅ft380 N⋅m

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	84–96°84–96°84–96°

expand_moreCrankshaft pulley


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace bolt.
Second stage	115–±15°

expand_moreFlywheel


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	32.45–41.3 lbf⋅ft32.45–41.3 lbf⋅ft44–56 N⋅m

expand_moreMain bearing


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	140–160°140–160°140–160°

expand_moreEngine control

expand_moreCamshaft drive belt deflection pulley


All other modifications	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreCamshaft timing chain guide rail


3.0 DTi with diesel straight-4 3.0 L 134 HP engine (2003.10–2010.5)	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m

expand_moreCamshaft timing chain tensioning rail


3.0 DTi with diesel straight-4 3.0 L 134 HP engine (2003.10–2010.5)	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m

expand_moreCamshaft timing gear


All Vauxhall diesel straight-4 3.0 L ZD3 202 engines	46.47 lbf⋅ft46.47 lbf⋅ft63 N⋅m
All other modifications	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreChain tensioner


3.0 DTi with diesel straight-4 3.0 L 134 HP engine (2003.10–2010.5)	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m

expand_moreControl drive chain tensioning rail


3.0 DTi with diesel straight-4 3.0 L 134 HP engine (2003.10–2010.5)	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m


Inlet camshaft wheel	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Outlet camshaft wheel	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreTiming case cover


3.0 DTi with diesel straight-4 3.0 L 134 HP engine (2003.10–2010.5)	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m
Use sealant.

expand_moreToothed belt guard


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Toothed belt guard at the bottom	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Toothed belt guard at the top	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreToothed belt tensioning roller


All Vauxhall diesel straight-4 1.9 L F9Q 774 engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreEngine lubrication


Oil drain plug	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Oil filter housing	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Oil sump	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine management


Glow plugs	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreEngine mounting


Engine bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreEngine mounting

expand_moreVauxhall diesel straight-4 1.9 L F9Q 774 80 HP at 3500 RPM, 200 N⋅m at 2000 RPM


Nuts	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Screws	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_moreAll other modifications


Nuts on the chassis	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Replace screws.
Screws on the chassis	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Replace screws.
Screws on the engine bracket	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.

expand_moreExhaust system

expand_moreExhaust manifold


All other modifications	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2005 Vauxhall Movano Box Van user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Vauxhall warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Vauxhall Movano Box Van service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2005 Vauxhall Movano Box Van you're not only saving money, but also also improving your technical skills and learning something new.

2005 Vauxhall Movano Box Van First generation facelift (MK1) Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Vauxhall Movano Box Van First generation facelift (MK1) model years

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