2005 Vauxhall Meriva First generation (MK1) Engine Fastener Tightening Specifications
in your garage to make future searches easy.
Condition | Value |
---|
All Vauxhall gasoline straight-4 1.4 L Z 14 XEP engines | 7.38 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L Z 16 SE engines | 16.23 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L Z 16 XE engines | 16.23 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines | 14.75 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines | 17.7 lbf⋅ft |
All Vauxhall gasoline straight-4 1.8 L Z 18 XE engines | 14.75 lbf⋅ft |
Use new screws or nuts | |
All other modifications | 18.44 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L Z 16 SE engines | 25.81 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L Z 16 XE engines | 25.81 lbf⋅ft |
All Vauxhall gasoline straight-4 1.8 L Z 18 XE engines | 25.81 lbf⋅ft |
All other modifications | 36.88 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Y 17 DT engines | 14.01 lbf⋅ft |
On the engine block | 16.23 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines | 14.01 lbf⋅ft |
M10 nuts | 33.93 lbf⋅ft |
M10 screws | 35.4 lbf⋅ft |
M14 screws | 50.15 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines | 18.44 lbf⋅ft |
Air-conditioning compressor pressure line | 14.75 lbf⋅ft |
All Vauxhall diesel straight-4 1.2 L Z 13 DTJ engines | 16.23 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L Z 16 XE engines | 14.75 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines | 25.81 lbf⋅ft |
1.6 i 16V with gasoline straight-4 1.6 L 99 HP engine (2003.1–2005.9) | 25.81 lbf⋅ft |
1.7 CDTI 16V with diesel straight-4 1.7 L 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM engine (2003.9–2005.8) | 17.7 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Y 17 DT engines | 20.65 lbf⋅ft |
Replace sealing rings. | |
All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines | 21.39 lbf⋅ft |
Replace sealing rings. |
M12 | 17.7 lbf⋅ft |
M14 | 20.65 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines | 18.44 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Y 17 DT engines | 16.23 lbf⋅ft |
All Vauxhall diesel straight-4 1.2 L Z 13 DTJ engines | 14.75 lbf⋅ft |
First stage | 29.5 lbf⋅ft |
Second stage | slacken |
Third stage | 23.6 lbf⋅ft |
First stage | 44.25 lbf⋅ft |
Second stage | Unscrew nut(s). |
Third stage | wait for 60 s |
Fourth stage | 44.25 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines | 51.63 lbf⋅ft |
On exhaust manifold | 19.91 lbf⋅ft |
Replace sealing rings. |
All Vauxhall diesel straight-4 1.2 L Z 13 DTJ engines | 18.44 lbf⋅ft |
First stage | 17.7 lbf⋅ft |
Replace seals and nuts. | |
Second stage | 35.4 lbf⋅ft |
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2003.6–2010.6) | 19.91 lbf⋅ft |
At the turbocharger | 15.49 lbf⋅ft |
On the engine block | 7.38 lbf⋅ft |
At the turbocharger | 15.49 lbf⋅ft |
Replace sealing rings. | |
On the engine block | 20.65 lbf⋅ft |
Replace sealing rings. |
All Vauxhall gasoline straight-4 1.4 L Z 14 XEP engines | 5.9 lbf⋅ft |
On the engine block | 14.75 lbf⋅ft |
Otherwise | 5.9 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Y 17 DT engines | 7.38 lbf⋅ft |
All Vauxhall gasoline straight-4 1.4 L Z 14 XEP engines | 14.75 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines | 14.75 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines | 11.8 lbf⋅ft |
M10 | 31.72 lbf⋅ft |
M8 | 16.23 lbf⋅ft |
M7 | 13.28 lbf⋅ft |
M8 | 18.44 lbf⋅ft |
M6 | 16.23 lbf⋅ft |
M8 | 19.91 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
helically from the inside out |
First stage | 28.76 lbf⋅ft |
Replace screws. See figure 1. | |
Second stage | 60–75° |
Third stage | 60–75° |
First stage | 29.5 lbf⋅ft |
Use new screws. See figure 2. | |
Second stage | 90° |
Third stage | 90° |
First stage | 18.44 lbf⋅ft |
Use new screws. See figure 3. | |
Second stage | 60° |
Third stage | 60° |
Fourth stage | 60° |
First stage | 18.44 lbf⋅ft |
Replace screws. See figure 3. | |
Second stage | 85° |
Third stage | 85° |
Fourth stage | 20° |
First stage | 28.76 lbf⋅ft |
Use new screws | |
Second stage | 60° |
Third stage | 60° |
First stage | 18.44 lbf⋅ft |
Use new screws. See figure 3. | |
Second stage | 90° |
Third stage | 90° |
Fourth stage | 90° |
Fifth stage | 45° |
All Vauxhall diesel straight-4 1.7 L Y 17 DT engines | 7.38 lbf⋅ft |
M7 | 13.28 lbf⋅ft |
helically from the inside out | |
M8 | 18.44 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines | 7.38 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
First stage | 18.44 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 100° |
Third stage | 15° |
First stage | 14.75 lbf⋅ft |
Use new screws. | |
Second stage | 40° |
First stage | 9.59 lbf⋅ft |
Use new screws. | |
Second stage | 60° |
Third stage | 15° |
First stage | 25.81 lbf⋅ft |
Use new screws. | |
Second stage | 45° |
Third stage | 15° |
First stage | 18.44 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 100° |
Third stage | 15° |
First stage | 18.44 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 30° |
All Vauxhall diesel straight-4 1.7 L Y 17 DT engines | 144.56 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Use new screw. (left-hand thread) | |
Second stage | 90° |
First stage | 110.63 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 45° |
First stage | 70.07 lbf⋅ft |
Second stage | 30° |
Third stage | 15° |
All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines | 144.56 lbf⋅ft |
First stage | 70.07 lbf⋅ft |
Use new screw. | |
Second stage | 45° |
Third stage | 15° |
All Vauxhall diesel straight-4 1.7 L Y 17 DT engines | 14.75 lbf⋅ft |
All Vauxhall diesel straight-4 1.2 L Z 13 DTJ engines | 18.44 lbf⋅ft |
All Vauxhall gasoline straight-4 1.4 L Z 14 XEP engines | 5.9 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines | 14.75 lbf⋅ft |
First stage | 21.39 lbf⋅ft |
Second stage | 60° |
Third stage | 15° |
All Vauxhall diesel straight-4 1.2 L Z 13 DTJ engines | 32.45 lbf⋅ft |
Retap thread in holes and use new screws. |
First stage | 25.81 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 30° |
First stage | 62.69 lbf⋅ft |
Clean the thread, use new screws and screw-locking compound. | |
Second stage | 30° |
Third stage | 15° |
First stage | 25.81 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 30° |
Third stage | 15° |
All Vauxhall diesel straight-4 1.7 L Y 17 DT engines | 64.91 lbf⋅ft |
First stage | 14.75 lbf⋅ft |
Alternately from outside to inside | |
Second stage | 80° |
Use new screws. |
First stage | 7.38 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 60° |
First stage | 18.44 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 60° |
All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines | 64.91 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 45° |
Third stage | 15° |
All Vauxhall diesel straight-4 1.2 L Z 13 DTJ engines | 18.44 lbf⋅ft |
First stage | 70.07 lbf⋅ft |
Second stage | 45° |
Third stage | 15° |
All Vauxhall diesel straight-4 1.7 L Y 17 DT engines | 59 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines | 18.44 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines | 59 lbf⋅ft |
Inlet camshaft | 18.44 lbf⋅ft |
Outlet camshaft | 18.44 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Y 17 DT engines | 47.2 lbf⋅ft |
All Vauxhall diesel straight-4 1.2 L Z 13 DTJ engines | 110.63 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 60° |
All Vauxhall gasoline straight-4 1.6 L Z 16 SE engines | 33.19 lbf⋅ft |
Part number 97320335 | 47.2 lbf⋅ft |
Part number 98021306 | 81.87 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
Third stage | 15° |
All Vauxhall diesel straight-4 1.2 L Z 13 DTJ engines | 6.64 lbf⋅ft |
Cap | 36.88 lbf⋅ft |
Chain tensioner | 5.9 lbf⋅ft |
1.3 CDTI with diesel straight-4 1.2 L 74 HP engine (2003.1–2009.10) | 6.64 lbf⋅ft |
1.3 CDTI with diesel straight-4 1.2 L 74 HP engine (2003.1–2009.10) | 6.64 lbf⋅ft |
1.6 i 16V Twinport with gasoline straight-4 1.6 L 103 HP engine (2003.5–2010.6) | 14.75 lbf⋅ft |
All Vauxhall diesel straight-4 1.2 L Z 13 DTJ engines | 110.63 lbf⋅ft |
First stage | 7.38 lbf⋅ft |
Second stage | 36.88 lbf⋅ft |
Third stage | 60° |
First stage | 36.88 lbf⋅ft |
Second stage | 30° |
Third stage | 30° |
Fourth stage | 15° |
All Vauxhall diesel straight-4 1.2 L Z 13 DTJ engines | 110.63 lbf⋅ft |
First stage | 7.38 lbf⋅ft |
Second stage | 36.88 lbf⋅ft |
Third stage | 60° |
First stage | 36.88 lbf⋅ft |
Second stage | 30° |
Third stage | 30° |
Fourth stage | 15° |
1.3 CDTI with diesel straight-4 1.2 L 74 HP engine (2003.1–2009.10) | 6.64 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines | 4.43 lbf⋅ft |
All Vauxhall gasoline straight-4 1.8 L Z 18 XE engines | 2.95 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Y 17 DT engines | 7.38 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines | 4.43 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines | 7.38 lbf⋅ft |
All other modifications | 2.95 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Y 17 DT engines | 7.38 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines | 7.38 lbf⋅ft |
All other modifications | 2.95 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines | 28.03 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
Replace screws. |
Tension pulley with leaf spring | 28.03 lbf⋅ft |
Tensioning roller with spiral spring | 36.14 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L Z 16 XE engines | 14.75 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Y 17 DT engines | 57.53 lbf⋅ft |
All Vauxhall diesel straight-4 1.2 L Z 13 DTJ engines | 14.75 lbf⋅ft |
All Vauxhall gasoline straight-4 1.4 L Z 14 XEP engines | 7.38 lbf⋅ft |
Aluminium oil sump (Torx screws) | 10.33 lbf⋅ft |
Aluminium oil sump (hexagon-head screws) | 33.19 lbf⋅ft |
Sheet-steel sump | 40.57 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L Z 16 XE engines | 33.19 lbf⋅ft |
Engine oil | 10.33 lbf⋅ft |
Aluminium screws for engines with number from 1493405 | 14.75 lbf⋅ft |
Up to engine number 1493404, steel screws | 57.53 lbf⋅ft |
Replace sealing rings. |
Torx screws | 10.33 lbf⋅ft |
With hexagon-head screws | 33.19 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Y 17 DT engines | 18.44 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines | 18.44 lbf⋅ft |
All other modifications | 11.06 lbf⋅ft |
Oil sump lower part | 7.38 lbf⋅ft |
Oil sump top part | 7.38 lbf⋅ft |
All Vauxhall diesel straight-4 1.2 L Z 13 DTJ engines | 6.64 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L Z 16 XE engines | 5.9 lbf⋅ft |
Clean the thread and use screw-locking compound. |
At the gearbox | 29.5 lbf⋅ft |
Oil sump lower part | 7.38 lbf⋅ft |
Oil sump top part | 7.38 lbf⋅ft |
At the gearbox | 29.5 lbf⋅ft |
Clean the thread and use screw-locking compound. | |
On the engine block | 7.38 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L Z 16 SE engines | 5.9 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L Z 16 XE engines | 5.9 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines | 7.38 lbf⋅ft |
All Vauxhall gasoline straight-4 1.8 L Z 18 XE engines | 5.9 lbf⋅ft |
All other modifications | 4.43 lbf⋅ft |
Charge air pressure sensor | 7.38 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L Z 16 SE engines | 5.9 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L Z 16 XE engines | 7.38 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines | 5.9 lbf⋅ft |
All Vauxhall gasoline straight-4 1.8 L Z 18 XE engines | 7.38 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Y 17 DT engines | 13.28 lbf⋅ft |
All Vauxhall diesel straight-4 1.2 L Z 13 DTJ engines | 7.38 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines | 13.28 lbf⋅ft |
Knock sensor | 14.75 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L Z 16 XE engines | 22.13 lbf⋅ft |
All other modifications | 29.5 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Y 17 DT engines | 29.5 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines | 40.57 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines | 29.5 lbf⋅ft |
On chassis | 25.81 lbf⋅ft |
First stage | 47.94 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
Third stage | 15° |
First stage | 66.38 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
Third stage | 15° |
Front | 44.25 lbf⋅ft |
Rear | 59 lbf⋅ft |
Front | 70.07 lbf⋅ft |
Rear | 59 lbf⋅ft |
First stage | 59 lbf⋅ft |
Replace screws. | |
Second stage | 45–60° |
1.3 CDTI with diesel straight-4 1.2 L 74 HP engine (2003.1–2009.10) | 18.44 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Y 17 DT engines | 17.7 lbf⋅ft |
First stage | 11.06 lbf⋅ft |
Replace nuts. | |
Second stage | 30° |
First stage | 14.75 lbf⋅ft |
Tighten from inside to outside. | |
Second stage | 14.75 lbf⋅ft |
All Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines | 11.06 lbf⋅ft |
Replace screws and nuts. | |
All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines | 50.89 lbf⋅ft |
Replace sealing rings. | |
All Vauxhall gasoline straight-4 1.8 L Z 18 XE engines | 8.85 lbf⋅ft |
Replace screws and nuts. | |
All other modifications | 16.23 lbf⋅ft |
Replace screws and nuts. |
1.7 CDTI 16V with diesel straight-4 1.7 L 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM engine (2003.9–2005.8) | 7.38 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines | 18.44 lbf⋅ft |
Replace sealing rings. | |
All other modifications | 14.75 lbf⋅ft |
At the turbocharger | 33.19 lbf⋅ft |
Replace sealing rings. |
Spark plugs | 18.44 lbf⋅ft |
Starter | 18.44 lbf⋅ft |
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2005 Vauxhall Meriva user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and Vauxhall warranty policy for your region. In some regions DIY service may invalidate your warranty.
Table of Contents
- Air Conditioning Compressor Oil Capacity
- Air Conditioning Refrigerant Capacity
- Brake Fluid Capacity
- Clutch Fluid Capacity
- Cooling Fluid Capacity
- Engine Oil Capacity
- Fluid and Lubricant Specifications
- Manual Transmission Oil Capacity
Conquer your fears and never give up!
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Vauxhall Meriva service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 2005 Vauxhall Meriva you're not only saving money, but also also improving your technical skills and learning something new.