2010 Vauxhall Meriva engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


All Vauxhall gasoline straight-4 1.6 L Z 16 SE engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt tensioner


All Vauxhall gasoline straight-4 1.6 L Z 16 SE engines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
All other modifications	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAir-conditioning compressor


All Vauxhall diesel straight-4 1.7 L Y 17 DT engines	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreAll Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines


On the engine block	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAir-conditioning compressor bracket

expand_moreAll Vauxhall diesel straight-4 1.7 L Y 17 DT engines


M10 nuts	33.93 lbf⋅ft33.93 lbf⋅ft46 N⋅m
M10 screws	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
M14 screws	50.15 lbf⋅ft50.15 lbf⋅ft68 N⋅m


Air-conditioning compressor pressure line	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAlternator


All Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreGenerator bracket

expand_moreCarburetion

expand_moreExhaust gas return cooler

expand_moreExhaust recirculation pipe


All Vauxhall diesel straight-4 1.7 L Y 17 DT engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
Replace sealing rings.

expand_moreInjection nozzle (injector)


All Vauxhall diesel straight-4 1.7 L Y 17 DT engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreInjection pump pulley

expand_moreAll Vauxhall diesel straight-4 1.7 L Y 17 DT engines


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Second stage	Unscrew nut(s).
Third stage	wait for 60 s
Fourth stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreCharging

expand_moreTurbo charger

expand_moreAll Vauxhall diesel straight-4 1.7 L Y 17 DT engines


On exhaust manifold	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Replace sealing rings.

expand_moreTurbocharger bracket


1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2003.6–2010.6)	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_moreTurbocharger oil feed line

expand_moreAll Vauxhall diesel straight-4 1.7 L Y 17 DT engines


At the turbocharger	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCooling system

expand_moreCoolant pump

expand_moreAll Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines


On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Otherwise	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCoolant pump pulley


All Vauxhall diesel straight-4 1.7 L Y 17 DT engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

expand_moreAll Vauxhall diesel straight-4 1.7 L Y 17 DT engines


M10	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m
M8	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m


All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
helically from the inside out

expand_moreCylinder head screws

expand_moreAll Vauxhall diesel straight-4 1.7 L Y 17 DT engines

Figure 1. Cylinder head, Cylinder head screws, Vauxhall diesel straight-4 1.7 L Y 17 DT.


First stage	28.76 lbf⋅ft28.76 lbf⋅ft39 N⋅m
Replace screws. See figure 1.
Second stage	60–75°60–75°60–75°
Third stage	60–75°60–75°60–75°

expand_moreAll Vauxhall gasoline straight-4 1.6 L Z 16 LET engines

Figure 2. Cylinder head, Cylinder head screws, Vauxhall gasoline straight-4 1.6 L Z 16 LET.


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
See figure 2.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	45°45°45°

expand_moreAll Vauxhall gasoline straight-4 1.6 L Z 16 SE engines

Figure 3. Cylinder head, Cylinder head screws, Vauxhall gasoline straight-4 1.6 L Z 16 SE.


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws. See figure 3.
Second stage	85°85°85°
Third stage	85°85°85°
Fourth stage	20°20°20°

expand_moreAll other modifications


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Use new screws. See figure 3.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	45°45°45°

expand_moreValve cover


All Vauxhall diesel straight-4 1.7 L Y 17 DT engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreAll Vauxhall diesel straight-4 1.7 L Y 17 DT engines


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws and nuts.
Second stage	100°100°100°
Third stage	15°15°15°

expand_moreAll Vauxhall gasoline straight-4 1.6 L Z 16 LET engines

expand_moreM8


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Use new screws.
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreM9


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreAll Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Use new screws.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreAll other modifications


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws and nuts.
Second stage	30°30°30°

expand_moreCrankshaft central screws


All Vauxhall diesel straight-4 1.7 L Y 17 DT engines	144.56 lbf⋅ft144.56 lbf⋅ft196 N⋅m

expand_moreAll Vauxhall gasoline straight-4 1.6 L Z 16 LET engines


First stage	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Replace screws.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreAll Vauxhall gasoline straight-4 1.6 L Z 16 SE engines


First stage	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreAll other modifications


First stage	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Use new screw.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreCrankshaft pulley


All Vauxhall diesel straight-4 1.7 L Y 17 DT engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreFlywheel

expand_moreAll Vauxhall diesel straight-4 1.7 L Y 17 DT engines


First stage	21.39 lbf⋅ft21.39 lbf⋅ft29 N⋅m
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreMain bearing


All Vauxhall diesel straight-4 1.7 L Y 17 DT engines	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws and nuts.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreVibration damper

expand_moreAll Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines


First stage	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreEngine control

expand_moreCamshaft drive belt deflection pulley


All Vauxhall diesel straight-4 1.7 L Y 17 DT engines	59 lbf⋅ft59 lbf⋅ft80 N⋅m
All Vauxhall gasoline straight-4 1.6 L Z 16 LET engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
All Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


Inlet camshaft	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Outlet camshaft	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCamshaft timing gear


All Vauxhall diesel straight-4 1.7 L Y 17 DT engines	47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m
All Vauxhall gasoline straight-4 1.6 L Z 16 SE engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreDrive belt tensioner device


1.6 i 16V Twinport with gasoline straight-4 1.6 L 103 HP engine (2003.5–2010.6)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreInlet camshaft wheel

expand_moreAll Vauxhall gasoline straight-4 1.6 L Z 16 LET engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreOutlet camshaft wheel

expand_moreAll Vauxhall gasoline straight-4 1.6 L Z 16 LET engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreToothed belt guard


All Vauxhall gasoline straight-4 1.6 L Z 16 LET engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreToothed belt guard at the bottom


All Vauxhall diesel straight-4 1.7 L Y 17 DT engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All other modifications	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m

expand_moreToothed belt guard at the top


All Vauxhall diesel straight-4 1.7 L Y 17 DT engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m

expand_moreToothed belt tensioning roller


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.

expand_moreToothed belt tightener

expand_moreAll Vauxhall diesel straight-4 1.7 L Y 17 DT engines


Tension pulley with leaf spring	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m
Tensioning roller with spiral spring	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m


All Vauxhall gasoline straight-4 1.6 L Z 16 LET engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws and nuts.

expand_moreEngine lubrication

expand_moreOil drain plug


All Vauxhall diesel straight-4 1.7 L Y 17 DT engines	57.53 lbf⋅ft57.53 lbf⋅ft78 N⋅m

expand_moreAll Vauxhall gasoline straight-4 1.6 L Z 16 SE engines


Aluminium oil sump (Torx screws)	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Aluminium oil sump (hexagon-head screws)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Sheet-steel sump	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreAll Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines


Engine oil	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m

expand_moreOil filter housing


All Vauxhall diesel straight-4 1.7 L Y 17 DT engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOil sump

expand_moreAll Vauxhall diesel straight-4 1.7 L Y 17 DT engines


Oil sump lower part	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Oil sump top part	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll other modifications


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Clean the thread and use screw-locking compound.
On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


All Vauxhall gasoline straight-4 1.6 L Z 16 SE engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m


Charge air pressure sensor	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCrankshaft sensor


All Vauxhall gasoline straight-4 1.6 L Z 16 SE engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreGlow plugs


All Vauxhall diesel straight-4 1.7 L Y 17 DT engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m


Knock sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreLambda sensor


All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket


All Vauxhall diesel straight-4 1.7 L Y 17 DT engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreEngine mounting


On chassis	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreOn engine bracket


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Replace screws.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreSubframe

expand_moreOn chassis


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace screws.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreTorque arm

expand_moreAt the subframe


Front	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Rear	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreAt the gearbox


Front	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_moreOnto torque support bracket


Rear	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreTorque support bracket

expand_moreAt the gearbox on the rear side


First stage	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Replace screws.
Second stage	45–60°45–60°45–60°

expand_moreExhaust system

expand_moreExhaust manifold


All Vauxhall diesel straight-4 1.7 L Y 17 DT engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All Vauxhall gasoline straight-4 1.6 L Z 16 XEP engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace screws and nuts.
All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace screws and nuts.

expand_moreExhaust manifold heat shields

expand_moreExhaust pipe


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_morePrimary catalytic converter

expand_moreIgnition system


Spark plugs	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreStart system


Starter	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2010 Vauxhall Meriva user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Vauxhall warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Vauxhall Meriva service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2010 Vauxhall Meriva you're not only saving money, but also also improving your technical skills and learning something new.

2010 Vauxhall Meriva generations

In 2010 Vauxhall offered 2 generations of the Meriva. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Second generation (MK2)

Gamma Platform (GM4300)

2010 Vauxhall Meriva First generation facelift (MK1) Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2010 Vauxhall Meriva generations

Second generation (MK2)

Vauxhall Meriva First generation facelift (MK1) model years

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