2009 Vauxhall Insignia Sedan engine fastener tightening specifications

in your garage to make future searches easy.

Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.1–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.6 with gasoline straight-4 1.6 L 114 HP engine (2008.7–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.0 CDTI 4x4 with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2008.7–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.0 CDTI 4x4 with diesel straight-4 2.0 L 188 HP at 4500 RPM, 400 N⋅m at 2000 RPM engine (2009.5–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2008.7–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 188 HP at 4500 RPM, 400 N⋅m at 2000 RPM engine (2008.11–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.8 V6 Turbo 4x4 with gasoline V6 2.8 L 256 HP at 5500 RPM, 350 N⋅m at 1900 RPM engine (2008.7–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.8 VXR with gasoline V6 2.8 L 320 HP at 5250 RPM, 435 N⋅m engine (2009.7–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Tighten screws from the inside outwards.

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt deflection pulley


All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAuxiliary drive belt tensioner


1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.1–)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
1.6 with gasoline straight-4 1.6 L 114 HP engine (2008.7–)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
2.0 Turbo 4x4 with gasoline straight-4 2.0 L 217 HP at 5300 RPM, 350 N⋅m at 2000 RPM engine (2008.7–)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
2.0 Turbo with gasoline straight-4 2.0 L 217 HP at 5300 RPM, 350 N⋅m at 2000 RPM engine (2008.7–)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
2.8 V6 Turbo 4x4 with gasoline V6 2.8 L 256 HP at 5500 RPM, 350 N⋅m at 1900 RPM engine (2008.7–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.8 VXR with gasoline V6 2.8 L 320 HP at 5250 RPM, 435 N⋅m engine (2009.7–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAuxiliary drive belt tensioner


All Vauxhall gasoline straight-4 1.6 L A 16 XER engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAir-conditioning compressor

expand_more2.0 CDTI 4x4 with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2008.7–)


Front	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
On servo pump	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_more2.0 CDTI 4x4 with diesel straight-4 2.0 L 188 HP at 4500 RPM, 400 N⋅m at 2000 RPM engine (2009.5–)


Front	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
On servo pump	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m


All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAir-conditioning compressor bracket


All other modifications	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAir-conditioning compressor pressure line


2.0 CDTI with diesel straight-4 2.0 L 109 HP at 4000 RPM, 260 N⋅m at 1750 RPM engine (2008.7–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM engine (2008.7–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAlternator


1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.1–)	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
1.6 with gasoline straight-4 1.6 L 114 HP engine (2008.7–)	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_more2.0 CDTI with diesel straight-4 2.0 L 109 HP at 4000 RPM, 260 N⋅m at 1750 RPM engine (2008.7–)


At the bracket	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_more2.0 Turbo 4x4 with gasoline straight-4 2.0 L 217 HP at 5300 RPM, 350 N⋅m at 2000 RPM engine (2008.7–)


On the engine block	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_more2.8 V6 Turbo 4x4 with gasoline V6 2.8 L 256 HP at 5500 RPM, 350 N⋅m at 1900 RPM engine (2008.7–)


At the bracket	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m

expand_more2.8 VXR with gasoline V6 2.8 L 320 HP at 5250 RPM, 435 N⋅m engine (2009.7–)


At the bracket	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m


All other modifications	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreGenerator bracket

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTC 109 HP at 4000 RPM, 260 N⋅m at 1750 RPM


On the engine block	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m


Vauxhall gasoline V6 2.8 L A 28 NET 256 HP at 5500 RPM, 350 N⋅m at 1900 RPM	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Vauxhall gasoline V6 2.8 L A 28 NER 320 HP at 5250 RPM, 435 N⋅m	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All other modifications	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_morePower steering pump bracket


1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Pressure line.
1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Pressure line.

expand_more2.8 V6 Turbo 4x4 with gasoline V6 2.8 L 256 HP at 5500 RPM, 350 N⋅m at 1900 RPM engine (2008.7–)


On the engine block	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_more2.8 VXR with gasoline V6 2.8 L 320 HP at 5250 RPM, 435 N⋅m engine (2009.7–)


On the engine block	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m


All other modifications	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Holder – Mount engine.

expand_moreHydraulic lines at the servo-steering pump


All other modifications	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m

expand_moreServo steering pump

expand_more2.0 CDTI with diesel straight-4 2.0 L 109 HP at 4000 RPM, 260 N⋅m at 1750 RPM engine (2008.7–)


At the bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All other modifications	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreVacuum pump


All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCarburetion


Exhaust gas return cooler	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreExhaust gas return valve


All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreExhaust recirculation pipe

expand_moreAll other modifications


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Second stage	50°50°50°

expand_moreFuel-distributing pipe


1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
2.0 Turbo 4x4 with gasoline straight-4 2.0 L 217 HP at 5300 RPM, 350 N⋅m at 2000 RPM engine (2008.7–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.0 Turbo with gasoline straight-4 2.0 L 217 HP at 5300 RPM, 350 N⋅m at 2000 RPM engine (2008.7–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreHigh-pressure line

expand_moreAll other modifications


On fuel-distributing pipe	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
On high-pressure pump	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreHigh-pressure pump


Vauxhall diesel straight-4 2.0 L A 20 DTC 109 HP at 4000 RPM, 260 N⋅m at 1750 RPM	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTJ 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


High-pressure pump drive wheel	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Use new screw.
High-pressure pump pulley	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreInjection hoses

expand_more2.0 CDTI with diesel straight-4 2.0 L 109 HP at 4000 RPM, 260 N⋅m at 1750 RPM engine (2008.7–)


On fuel-distributing pipe	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
Otherwise	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreInjection nozzle (injector)


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Injection pump	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCharging

expand_moreTurbo charger

expand_more2.0 CDTI with diesel straight-4 2.0 L 109 HP at 4000 RPM, 260 N⋅m at 1750 RPM engine (2008.7–)


On exhaust manifold	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.0 Turbo 4x4 with gasoline straight-4 2.0 L 217 HP at 5300 RPM, 350 N⋅m at 2000 RPM engine (2008.7–)

expand_moreOn exhaust manifold


Threaded screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


On exhaust manifold nuts	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m


2.8 V6 Turbo 4x4 with gasoline V6 2.8 L 256 HP at 5500 RPM, 350 N⋅m at 1900 RPM engine (2008.7–)	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
2.8 VXR with gasoline V6 2.8 L 320 HP at 5250 RPM, 435 N⋅m engine (2009.7–)	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreTurbocharger bracket


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreTurbocharger coolant feed line


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreTurbocharger coolant return line


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreTurbocharger oil feed line


All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreTurbocharger oil return line

expand_moreAll other modifications


At the turbocharger	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
On engine sump	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCooling system

expand_moreCoolant drain plug


All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCoolant pump


1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.1–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.6 with gasoline straight-4 1.6 L 114 HP engine (2008.7–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
2.8 V6 Turbo 4x4 with gasoline V6 2.8 L 256 HP at 5500 RPM, 350 N⋅m at 1900 RPM engine (2008.7–)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
2.8 VXR with gasoline V6 2.8 L 320 HP at 5250 RPM, 435 N⋅m engine (2009.7–)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCoolant pump pulley


All Vauxhall gasoline straight-4 1.6 L A 16 LET engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use a new screw and re-tap the thread.
All Vauxhall gasoline straight-4 1.6 L A 16 XER engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use a new screw and re-tap the thread.
All Vauxhall gasoline straight-4 1.8 L A 18 XER engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Vauxhall gasoline straight-4 2.0 L A 20 NHT engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Vauxhall gasoline V6 2.8 L A 28 NER engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Vauxhall gasoline V6 2.8 L A 28 NET engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Vauxhall gasoline straight-4 1.8 L B 18 XER engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


Vauxhall diesel straight-4 2.0 L A 20 DTC 109 HP at 4000 RPM, 260 N⋅m at 1750 RPM	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTJ 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall gasoline straight-4 2.0 L A 20 NHT 217 HP at 5300 RPM, 350 N⋅m at 2000 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Vauxhall gasoline V6 2.8 L A 28 NET 256 HP at 5500 RPM, 350 N⋅m at 1900 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Vauxhall gasoline V6 2.8 L A 28 NER 320 HP at 5250 RPM, 435 N⋅m	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCylinder head screws

expand_more1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.1–)

Figure 1. Cylinder head, Cylinder head screws, 1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.1–).


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws. See figure 1.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	45°45°45°

expand_more1.6 with gasoline straight-4 1.6 L 114 HP engine (2008.7–)

Figure 2. Cylinder head, Cylinder head screws, 1.6 with gasoline straight-4 1.6 L 114 HP engine (2008.7–).

expand_moreFirst stage
See figure 2.


First step	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second step	90°90°90°

expand_moreSecond stage


First step	90°90°90°
Second step	90°90°90°
Third step	45°45°45°

expand_more1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)

expand_moreFirst stage
See figure 2.


First step	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second step	90°90°90°

expand_moreSecond stage


First step	90°90°90°
Second step	90°90°90°
Third step	45°45°45°

expand_more2.0 CDTI 4x4 with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2008.7–)

expand_moreRibe screws

Figure 3. Cylinder head, Cylinder head screws, 2.0 CDTI 4x4 with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2008.7–), Ribe screws.

expand_moreFirst stage
See figure 3.


First step	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second step	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m

expand_moreSecond stage


First step	90°90°90°
Second step	90°90°90°
Third step	90°90°90°

expand_moreTorx screws

expand_moreFirst stage


First step	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second step	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m

expand_moreSecond stage


First step	90°90°90°
Second step	90°90°90°
Third step	90°90°90°


Third stage	90°90°90°

expand_more2.0 CDTI 4x4 with diesel straight-4 2.0 L 188 HP at 4500 RPM, 400 N⋅m at 2000 RPM engine (2009.5–)

expand_moreRibe screws

expand_moreFirst stage
See figure 3.


First step	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second step	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m

expand_moreSecond stage


First step	90°90°90°
Second step	90°90°90°
Third step	90°90°90°

expand_moreTorx screws

expand_moreFirst stage


First step	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second step	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m

expand_moreSecond stage


First step	90°90°90°
Second step	90°90°90°
Third step	90°90°90°


Third stage	90°90°90°

expand_more2.0 Turbo 4x4 with gasoline straight-4 2.0 L 217 HP at 5300 RPM, 350 N⋅m at 2000 RPM engine (2008.7–)


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	155°155°155°

expand_more2.8 V6 Turbo 4x4 with gasoline V6 2.8 L 256 HP at 5500 RPM, 350 N⋅m at 1900 RPM engine (2008.7–)

Figure 4. Cylinder head, Cylinder head screws, 2.8 V6 Turbo 4x4 with gasoline V6 2.8 L 256 HP at 5500 RPM, 350 N⋅m at 1900 RPM engine (2008.7–).

expand_moreM11
See figure 4.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	150°150°150°

expand_moreM8


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Second stage	75°75°75°

expand_more2.8 VXR with gasoline V6 2.8 L 320 HP at 5250 RPM, 435 N⋅m engine (2009.7–)

expand_moreM11
See figure 4.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	150°150°150°

expand_moreM8


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Second stage	75°75°75°

expand_moreAll other modifications

expand_moreEngine removed

expand_moreRibe screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	90°90°90°

expand_moreTorx screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	90°90°90°
Sixth stage	90°90°90°

expand_moreOtherwise

expand_moreRibe screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	90°90°90°

expand_moreTorx screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	90°90°90°
Sixth stage	90°90°90°


Rocker bridge	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreValve cover


1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.1–)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
2.0 CDTI 4x4 with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2008.7–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 CDTI 4x4 with diesel straight-4 2.0 L 188 HP at 4500 RPM, 400 N⋅m at 2000 RPM engine (2009.5–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2008.7–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 188 HP at 4500 RPM, 400 N⋅m at 2000 RPM engine (2008.11–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Note correct order of tensioning.

expand_moreEngine block

expand_moreConnecting rod bearing

expand_more1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.1–)


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage	45°45°45°
Third stage	15°15°15°

expand_more1.6 with gasoline straight-4 1.6 L 114 HP engine (2008.7–)


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage	45°45°45°
Third stage	15°15°15°

expand_more1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage	45°45°45°
Third stage	15°15°15°

expand_more2.0 Turbo 4x4 with gasoline straight-4 2.0 L 217 HP at 5300 RPM, 350 N⋅m at 2000 RPM engine (2008.7–)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	100°100°100°

expand_more2.8 V6 Turbo 4x4 with gasoline V6 2.8 L 256 HP at 5500 RPM, 350 N⋅m at 1900 RPM engine (2008.7–)


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	slacken

expand_moreThird stage


First step	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second step	110°110°110°

expand_more2.8 VXR with gasoline V6 2.8 L 320 HP at 5250 RPM, 435 N⋅m engine (2009.7–)


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	slacken

expand_moreThird stage


First step	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second step	110°110°110°

expand_moreAll other modifications


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	60°60°60°


Crankcase ventilation	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCrankshaft central screws

expand_more1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.1–)


First stage	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Use new screw.
Second stage	45°45°45°
Use screw-locking compound.
Third stage	15°15°15°

expand_more1.6 with gasoline straight-4 1.6 L 114 HP engine (2008.7–)


First stage	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Use new screw.
Second stage	45°45°45°
Use screw-locking compound.
Third stage	15°15°15°

expand_more1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)


First stage	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Use new screw.
Second stage	45°45°45°
Use screw-locking compound.
Third stage	15°15°15°


All other modifications	250.77 lbf⋅ft250.77 lbf⋅ft340 N⋅m

expand_moreCrankshaft pulley

expand_moreVauxhall gasoline V6 2.8 L A 28 NET 256 HP at 5500 RPM, 350 N⋅m at 1900 RPM


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Second stage	150°150°150°

expand_moreVauxhall gasoline V6 2.8 L A 28 NER 320 HP at 5250 RPM, 435 N⋅m


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Second stage	150°150°150°


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreFlywheel

expand_more1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.1–)


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	45°45°45°
Third stage	15°15°15°

expand_more1.6 with gasoline straight-4 1.6 L 114 HP engine (2008.7–)


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Second stage	30°30°30°
Third stage	15°15°15°

expand_more1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage	30°30°30°
Third stage	15°15°15°

expand_more2.0 Turbo 4x4 with gasoline straight-4 2.0 L 217 HP at 5300 RPM, 350 N⋅m at 2000 RPM engine (2008.7–)


First stage	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m
Second stage	25°25°25°

expand_more2.8 V6 Turbo 4x4 with gasoline V6 2.8 L 256 HP at 5500 RPM, 350 N⋅m at 1900 RPM engine (2008.7–)


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	75°75°75°

expand_more2.8 VXR with gasoline V6 2.8 L 320 HP at 5250 RPM, 435 N⋅m engine (2009.7–)


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	75°75°75°


All other modifications	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Replace screws.

expand_moreMain bearing

expand_more1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.1–)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	45°45°45°
Third stage	15°15°15°

expand_more1.6 with gasoline straight-4 1.6 L 114 HP engine (2008.7–)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	45°45°45°
Third stage	15°15°15°

expand_more2.0 CDTI 4x4 with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2008.7–)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	100°100°100°

expand_more2.0 CDTI 4x4 with diesel straight-4 2.0 L 188 HP at 4500 RPM, 400 N⋅m at 2000 RPM engine (2009.5–)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	100°100°100°

expand_more2.0 Turbo 4x4 with gasoline straight-4 2.0 L 217 HP at 5300 RPM, 350 N⋅m at 2000 RPM engine (2008.7–)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	70°70°70°

expand_more2.8 V6 Turbo 4x4 with gasoline V6 2.8 L 256 HP at 5500 RPM, 350 N⋅m at 1900 RPM engine (2008.7–)

expand_moreInside


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	80°80°80°

expand_moreLateral-fitting


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	60°60°60°

expand_moreOutside


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Second stage	110°110°110°

expand_more2.8 VXR with gasoline V6 2.8 L 320 HP at 5250 RPM, 435 N⋅m engine (2009.7–)

expand_moreInside


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	80°80°80°

expand_moreLateral-fitting


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	60°60°60°

expand_moreOutside


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Second stage	110°110°110°

expand_moreAll other modifications


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	100°100°100°

expand_moreVibration damper

expand_moreAll Vauxhall gasoline straight-4 1.6 L A 16 LET engines


First stage	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Replace screws.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreAll Vauxhall gasoline straight-4 2.0 L A 20 NHT engines


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Second stage	125°125°125°

expand_moreEngine control

expand_moreBalance shaft timing chain guide rail


All Vauxhall gasoline V6 2.8 L A 28 NER engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Vauxhall gasoline V6 2.8 L A 28 NET engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m


Balance shaft timing chain tension rail	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCamshaft adjuster

expand_more2.0 Turbo 4x4 with gasoline straight-4 2.0 L 217 HP at 5300 RPM, 350 N⋅m at 2000 RPM engine (2008.7–)


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	100°100°100°


2.8 V6 Turbo 4x4 with gasoline V6 2.8 L 256 HP at 5500 RPM, 350 N⋅m at 1900 RPM engine (2008.7–)	42.78 lbf⋅ft42.78 lbf⋅ft58 N⋅m
2.8 VXR with gasoline V6 2.8 L 320 HP at 5250 RPM, 435 N⋅m engine (2009.7–)	42.78 lbf⋅ft42.78 lbf⋅ft58 N⋅m

expand_moreAll other modifications


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Replace screws.
Second stage	120°120°120°
Third stage	15°15°15°

expand_moreCamshaft drive belt deflection pulley


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.

expand_moreCamshaft timing chain guide rail


2.8 V6 Turbo 4x4 with gasoline V6 2.8 L 256 HP at 5500 RPM, 350 N⋅m at 1900 RPM engine (2008.7–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.8 VXR with gasoline V6 2.8 L 320 HP at 5250 RPM, 435 N⋅m engine (2009.7–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll other modifications


Top	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Otherwise	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreCamshaft timing chain tensioner

expand_more2.8 V6 Turbo 4x4 with gasoline V6 2.8 L 256 HP at 5500 RPM, 350 N⋅m at 1900 RPM engine (2008.7–)


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace sealing rings.
Second stage	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_more2.8 VXR with gasoline V6 2.8 L 320 HP at 5250 RPM, 435 N⋅m engine (2009.7–)


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace sealing rings.
Second stage	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


All other modifications	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m

expand_moreCamshaft timing chain tensioning rail


2.8 V6 Turbo 4x4 with gasoline V6 2.8 L 256 HP at 5500 RPM, 350 N⋅m at 1900 RPM engine (2008.7–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.8 VXR with gasoline V6 2.8 L 320 HP at 5250 RPM, 435 N⋅m engine (2009.7–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCamshaft timing gear

expand_more1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.1–)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°

expand_more1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	60°60°60°
Third stage	15°15°15°


2.0 CDTI 4x4 with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2008.7–)	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 109 HP at 4000 RPM, 260 N⋅m at 1750 RPM engine (2008.7–)	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM engine (2008.7–)	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2008.7–)	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m

expand_more2.0 Turbo 4x4 with gasoline straight-4 2.0 L 217 HP at 5300 RPM, 350 N⋅m at 2000 RPM engine (2008.7–)


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	100°100°100°

expand_moreAll other modifications


Variant 1	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Drive wheel toothed belt
Variant 2	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Inner screws.

expand_moreChain tensioner


All other modifications	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m

expand_moreDrive belt tensioner device

expand_moreAll Vauxhall gasoline straight-4 1.6 L A 16 LET engines

expand_moreFirst stage


First step	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second step	120°120°120°


Second stage	15°15°15°


All Vauxhall diesel straight-4 2.0 L A 20 DTC engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Vauxhall diesel straight-4 2.0 L A 20 DTJ engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreDrive chain balance shaft tensioner

expand_moreAll Vauxhall gasoline V6 2.8 L A 28 NER engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace sealing rings.
Second stage	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll Vauxhall gasoline V6 2.8 L A 28 NET engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace sealing rings.
Second stage	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreInlet camshaft wheel

expand_moreAll other modifications


First stage	52°52°52°
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.


Intermediate shaft chain sprocket	42.78 lbf⋅ft42.78 lbf⋅ft58 N⋅m

expand_moreOutlet camshaft wheel

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	52°52°52°

expand_moreTiming case cover

expand_more2.8 V6 Turbo 4x4 with gasoline V6 2.8 L 256 HP at 5500 RPM, 350 N⋅m at 1900 RPM engine (2008.7–)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	60°60°60°

expand_more2.8 VXR with gasoline V6 2.8 L 320 HP at 5250 RPM, 435 N⋅m engine (2009.7–)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	60°60°60°

expand_moreToothed belt guard


All Vauxhall gasoline straight-4 1.6 L A 16 LET engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All Vauxhall gasoline straight-4 1.6 L A 16 XER engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All Vauxhall gasoline straight-4 1.8 L A 18 XER engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All Vauxhall gasoline straight-4 1.8 L B 18 XER engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreToothed belt guard at the bottom

expand_moreAll other modifications


Variant 1	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
short screws
Variant 2	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
long screws

expand_moreToothed belt guard at the top


All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreToothed belt tensioning roller


1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.1–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
1.6 with gasoline straight-4 1.6 L 114 HP engine (2008.7–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreToothed belt tightener

expand_more1.6 with gasoline straight-4 1.6 L 114 HP engine (2008.7–)

expand_moreFirst stage


First step	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second step	120°120°120°


Second stage	15°15°15°

expand_moreEngine lubrication

expand_moreOil drain plug


1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.1–)	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
1.6 with gasoline straight-4 1.6 L 114 HP engine (2008.7–)	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Replace sealing rings.
1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Replace sealing rings.
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace the oil drain plug.

expand_moreOil filter


Vauxhall diesel straight-4 2.0 L A 20 DTC 109 HP at 4000 RPM, 260 N⋅m at 1750 RPM	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTJ 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil filter housing


1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Oil filter housing cap
1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Oil filter housing cap

expand_more2.0 CDTI 4x4 with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2008.7–)


On the engine block	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_more2.0 CDTI 4x4 with diesel straight-4 2.0 L 188 HP at 4500 RPM, 400 N⋅m at 2000 RPM engine (2009.5–)


On the engine block	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAll other modifications


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.
On the engine block	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m


Oil pressure sensor	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreOil pump


Vauxhall gasoline V6 2.8 L A 28 NET 256 HP at 5500 RPM, 350 N⋅m at 1900 RPM	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Vauxhall gasoline V6 2.8 L A 28 NER 320 HP at 5250 RPM, 435 N⋅m	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreOil sump

expand_more1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.1–)

expand_moreAt the gearbox


M10	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
M12	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m


Otherwise	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_more1.6 with gasoline straight-4 1.6 L 114 HP engine (2008.7–)

expand_moreAt the gearbox


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M12	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m


Otherwise	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_more1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)

expand_moreAt the gearbox


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M12	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m


Otherwise	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_more2.0 CDTI 4x4 with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2008.7–)

expand_moreAt the gearbox


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_more2.0 CDTI 4x4 with diesel straight-4 2.0 L 188 HP at 4500 RPM, 400 N⋅m at 2000 RPM engine (2009.5–)

expand_moreAt the gearbox


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_more2.0 CDTI with diesel straight-4 2.0 L 109 HP at 4000 RPM, 260 N⋅m at 1750 RPM engine (2008.7–)


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


2.0 Turbo 4x4 with gasoline straight-4 2.0 L 217 HP at 5300 RPM, 350 N⋅m at 2000 RPM engine (2008.7–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 Turbo with gasoline straight-4 2.0 L 217 HP at 5300 RPM, 350 N⋅m at 2000 RPM engine (2008.7–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.8 V6 Turbo 4x4 with gasoline V6 2.8 L 256 HP at 5500 RPM, 350 N⋅m at 1900 RPM engine (2008.7–)


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.8 VXR with gasoline V6 2.8 L 320 HP at 5250 RPM, 435 N⋅m engine (2009.7–)


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


1.6 with gasoline straight-4 1.6 L 114 HP engine (2008.7–)	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 109 HP at 4000 RPM, 260 N⋅m at 1750 RPM engine (2008.7–)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM engine (2008.7–)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCharge air pressure sensor


Vauxhall gasoline V6 2.8 L A 28 NET 256 HP at 5500 RPM, 350 N⋅m at 1900 RPM	1.33 lbf⋅ft1.33 lbf⋅ft1.8 N⋅m
Vauxhall gasoline V6 2.8 L A 28 NER 320 HP at 5250 RPM, 435 N⋅m	1.33 lbf⋅ft1.33 lbf⋅ft1.8 N⋅m
All other modifications	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreCrankshaft sensor


1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.1–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.6 with gasoline straight-4 1.6 L 114 HP engine (2008.7–)	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
2.0 Turbo 4x4 with gasoline straight-4 2.0 L 217 HP at 5300 RPM, 350 N⋅m at 2000 RPM engine (2008.7–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.0 Turbo with gasoline straight-4 2.0 L 217 HP at 5300 RPM, 350 N⋅m at 2000 RPM engine (2008.7–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.8 V6 Turbo 4x4 with gasoline V6 2.8 L 256 HP at 5500 RPM, 350 N⋅m at 1900 RPM engine (2008.7–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.8 VXR with gasoline V6 2.8 L 320 HP at 5250 RPM, 435 N⋅m engine (2009.7–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


Exhaust gas temperature sensor	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreGlow plugs


2.0 CDTI 4x4 with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2008.7–)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
2.0 CDTI 4x4 with diesel straight-4 2.0 L 188 HP at 4500 RPM, 400 N⋅m at 2000 RPM engine (2009.5–)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2008.7–)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 188 HP at 4500 RPM, 400 N⋅m at 2000 RPM engine (2008.11–)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreKnock sensor


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreLambda sensor


1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.1–)	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m
1.6 with gasoline straight-4 1.6 L 114 HP engine (2008.7–)	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m
1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
2.0 Turbo 4x4 with gasoline straight-4 2.0 L 217 HP at 5300 RPM, 350 N⋅m at 2000 RPM engine (2008.7–)	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m
2.0 Turbo with gasoline straight-4 2.0 L 217 HP at 5300 RPM, 350 N⋅m at 2000 RPM engine (2008.7–)	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m
All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket

expand_more1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.1–)


At the cylinder head	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_moreOn engine mounting


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	60–75°60–75°60–75°


On the engine block	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_more1.6 with gasoline straight-4 1.6 L 114 HP engine (2008.7–)

expand_moreOn the engine block


At the cylinder head	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_more2.8 V6 Turbo 4x4 with gasoline V6 2.8 L 256 HP at 5500 RPM, 350 N⋅m at 1900 RPM engine (2008.7–)

expand_moreOn the engine block


M10	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
M8	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m

expand_more2.8 VXR with gasoline V6 2.8 L 320 HP at 5250 RPM, 435 N⋅m engine (2009.7–)

expand_moreOn the engine block


M10	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
M8	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m

expand_moreAll other modifications


M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreEngine mounting

expand_more1.6 with gasoline straight-4 1.6 L 114 HP engine (2008.7–)

expand_moreOn engine bracket


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60–75°60–75°60–75°

expand_more1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)


Variant 1	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m
on the engine block

expand_moreVariant 2


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Bracket on engine mounting
Second stage	60–75

expand_moreAll other modifications


M10 × 30 screws	46.47 lbf⋅ft46.47 lbf⋅ft63 N⋅m
M10 × 60 screws	42.78 lbf⋅ft42.78 lbf⋅ft58 N⋅m

expand_moreEngine suspension


Right	46.47 lbf⋅ft46.47 lbf⋅ft63 N⋅m


Subframe	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m

expand_moreSubframe stiffening plate

expand_more1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)

expand_moreOn chassis

expand_moreRear


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	30°30°30°

expand_more2.0 CDTI 4x4 with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2008.7–)

expand_moreOn chassis

expand_moreRear


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	30°30°30°

expand_more2.0 CDTI 4x4 with diesel straight-4 2.0 L 188 HP at 4500 RPM, 400 N⋅m at 2000 RPM engine (2009.5–)

expand_moreOn chassis

expand_moreRear


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	30°30°30°


All other modifications	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m


Torque arm	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreTorque support bracket

expand_moreAt the gearbox


Rear	77.44 lbf⋅ft77.44 lbf⋅ft105 N⋅m

expand_moreExhaust system

expand_moreCatalytic converter


2.0 Turbo 4x4 with gasoline straight-4 2.0 L 217 HP at 5300 RPM, 350 N⋅m at 2000 RPM engine (2008.7–)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
2.0 Turbo with gasoline straight-4 2.0 L 217 HP at 5300 RPM, 350 N⋅m at 2000 RPM engine (2008.7–)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreDiesel particulate filter


At the turbocharger	42.78 lbf⋅ft42.78 lbf⋅ft58 N⋅m

expand_moreExhaust manifold


2.0 CDTI 4x4 with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2008.7–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 CDTI 4x4 with diesel straight-4 2.0 L 188 HP at 4500 RPM, 400 N⋅m at 2000 RPM engine (2009.5–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 109 HP at 4000 RPM, 260 N⋅m at 1750 RPM engine (2008.7–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM engine (2008.7–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2008.7–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 188 HP at 4500 RPM, 400 N⋅m at 2000 RPM engine (2008.11–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreExhaust manifold heat shields


All other modifications	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m

expand_moreExhaust pipe


1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.8 with gasoline straight-4 1.8 L 138 HP at 6300 RPM, 175 N⋅m at 3800 RPM engine (2008.7–2013.9)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreExhaust pipe bracket


All other modifications	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreExhaust pipe rear


All other modifications	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m


Exhaust system middle heat protection plate	6.64–8.85 lbf⋅ft6.64–8.85 lbf⋅ft9–12 N⋅m

expand_moreParticle filter bracket


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreParticulate filter heat protection plate


All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreFuel supply


Fuel filter bracket	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m

expand_moreFuel filter housing

expand_moreAll other modifications


Cap	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreFuel lines


Low-pressure side	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Fuel pump	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Fuel tank drain plug	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


All Vauxhall gasoline straight-4 1.6 L A 16 LET engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Vauxhall gasoline straight-4 2.0 L A 20 NHT engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Vauxhall gasoline V6 2.8 L A 28 NER engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All Vauxhall gasoline V6 2.8 L A 28 NET engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreStart system

expand_moreStarter


All Vauxhall gasoline straight-4 2.0 L A 20 NHT engines	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m
All Vauxhall gasoline V6 2.8 L A 28 NER engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Vauxhall gasoline V6 2.8 L A 28 NET engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2009 Vauxhall Insignia Sedan user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Vauxhall warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Vauxhall Insignia Sedan service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2009 Vauxhall Insignia Sedan you're not only saving money, but also also improving your technical skills and learning something new.

2009 Vauxhall Insignia Sedan First generation (MK1) Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Vauxhall Insignia Sedan First generation (MK1) model years

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